Autonomous Maintenance In Seven Steps

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Autonomous Maintenance in Seven Steps

Author : Fumio Gotoh
Publisher : Routledge
ISBN 13 : 1351464981
Total Pages : 248 pages
Book Rating : 4.3/5 (514 download)

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Book Synopsis Autonomous Maintenance in Seven Steps by : Fumio Gotoh

Download or read book Autonomous Maintenance in Seven Steps written by Fumio Gotoh and published by Routledge. This book was released on 2020-04-15 with total page 248 pages. Available in PDF, EPUB and Kindle. Book excerpt: Autonomous maintenance is an especially important pillar of Total Productive Maintenance (TPM) because it enlists the intelligence and skills of the people who are most familiar with factory machines-- equipment operators. Operators learn the maintenance skills they need to know through a seven-step autonomous maintenance program. Most companies in the West stop after implementing the first few steps and never realize the full benefits of autonomous maintenance. This book contains comprehensive coverage of all seven steps--not just the first three or four.It includes:An overview of autonomous maintenance features and checklists for step audits to certify team achievement at each AM step.TPM basics such as the six big losses, overall equipment effectiveness (OEE), causes of losses, and six major TPM activities.An implementation plan for TPM and five countermeasures for achieving zero breakdowns.Useful guidelines and case studies in applying AM to manual work such as assembly, inspection, and material handling.Integrates examples from Toyota, Asai Glass, Bridgestone, Hitachi, and other top companies.By treating machines as partners and taking responsibility for them, you get machines that you can rely on and help maintain an energized and responsive workplace. For companies that are serious about taking autonomous maintenance beyond mere cleaning programs, this is an essential sourcebook and implementation support.

7 Autonomous Maintenance Steps Poster

Author : Enna
Publisher :
ISBN 13 : 9781926537061
Total Pages : pages
Book Rating : 4.5/5 (37 download)

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Book Synopsis 7 Autonomous Maintenance Steps Poster by : Enna

Download or read book 7 Autonomous Maintenance Steps Poster written by Enna and published by . This book was released on 2017-05-16 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The 7 Autonomous Maintenance Steps poster is used during an implemented TPM program to ensure that all maintenance staff and operators are clear on the principles for autonomous maintenance.

TPM Implementation, a Japanese Approach

Author : Masaji Tajiri
Publisher : McGraw-Hill Companies
ISBN 13 :
Total Pages : 364 pages
Book Rating : 4.3/5 (91 download)

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Book Synopsis TPM Implementation, a Japanese Approach by : Masaji Tajiri

Download or read book TPM Implementation, a Japanese Approach written by Masaji Tajiri and published by McGraw-Hill Companies. This book was released on 1992 with total page 364 pages. Available in PDF, EPUB and Kindle. Book excerpt: Reduce plant breakdowns to zero and increase productivity with this step-by-step guide to implementing TPM. Included are discussions of TPM for complete elimination of losses; the outline of TPM; the five countermeasures to TPM breakdown; and the seven steps of autonymous maintenance: initial cleaning, countermeasures to source of contamination and inaccessible area, cleaning and lubricating standards, overall inspection, autonomous inspection, process quality assurance, and autonomous maintenance in manual work. With 118 illustrations and an index.

Principles And Practice Of Total Productive Maintenance

Author : BIKASH. BHADURY
Publisher : Allied Publishers
ISBN 13 : 9788170238058
Total Pages : 344 pages
Book Rating : 4.2/5 (38 download)

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Book Synopsis Principles And Practice Of Total Productive Maintenance by : BIKASH. BHADURY

Download or read book Principles And Practice Of Total Productive Maintenance written by BIKASH. BHADURY and published by Allied Publishers. This book was released on 2012 with total page 344 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Implementing TPM

Author : Andrew Ginder
Publisher : CRC Press
ISBN 13 : 1000123375
Total Pages : 216 pages
Book Rating : 4.0/5 (1 download)

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Book Synopsis Implementing TPM by : Andrew Ginder

Download or read book Implementing TPM written by Andrew Ginder and published by CRC Press. This book was released on 2020-08-26 with total page 216 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides an understanding of the complexity and comprehensiveness of the total productive maintenance (TPM) process. It supplements works by Japanese authors with guidance and detail on how the TPM process relates to North American plants or facilities.

Total Productive Maintenance

Author : Steve Borris
Publisher : McGraw Hill Professional
ISBN 13 : 0071589260
Total Pages : 413 pages
Book Rating : 4.0/5 (715 download)

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Book Synopsis Total Productive Maintenance by : Steve Borris

Download or read book Total Productive Maintenance written by Steve Borris and published by McGraw Hill Professional. This book was released on 2006-01-21 with total page 413 pages. Available in PDF, EPUB and Kindle. Book excerpt: Reduce or eliminate costly downtime Short on teory and long on practice, this book provides examples and case studies, designed to provide maintenance engineers and supervisors with a framework for operational strategies and day-to-day management and training techniques that will keep their equipment running at top efficiency.

Through-life Engineering Services

Author : Louis Redding
Publisher : Springer
ISBN 13 : 3319121111
Total Pages : 457 pages
Book Rating : 4.3/5 (191 download)

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Book Synopsis Through-life Engineering Services by : Louis Redding

Download or read book Through-life Engineering Services written by Louis Redding and published by Springer. This book was released on 2014-12-26 with total page 457 pages. Available in PDF, EPUB and Kindle. Book excerpt: Demonstrating the latest research and analysis in the area of through-life engineering services (TES), this book utilizes case studies and expert analysis from an international array of practitioners and researchers – who together represent multiple manufacturing sectors: aerospace, railway and automotive – to maximize reader insights into the field of through-life engineering services. As part of the EPSRC Centre in Through-life Engineering Services program to support the academic and industrial community, this book presents an overview of non-destructive testing techniques and applications and provides the reader with the information needed to assess degradation and possible automation of through-life engineering service activities . The latest developments in maintenance-repair-overhaul (MRO) are presented with emphasis on cleaning technologies, repair and overhaul approaches and planning and digital assistance. The impact of these technologies on sustainable enterprises is also analyzed. This book will help to support the existing TES community and will provide future studies with a strong base from which to analyze and apply techn9olgical trends to real world examples.

TPM in Process Industries

Author : Tokutaro Suzuki
Publisher : Routledge
ISBN 13 : 1351407422
Total Pages : 416 pages
Book Rating : 4.3/5 (514 download)

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Book Synopsis TPM in Process Industries by : Tokutaro Suzuki

Download or read book TPM in Process Industries written by Tokutaro Suzuki and published by Routledge. This book was released on 2017-10-06 with total page 416 pages. Available in PDF, EPUB and Kindle. Book excerpt: Process industries have a particularly urgent need for collaborative equipment management systems, but until now have lacked for programs directed toward their specific needs. TPM in Process lndustries brings together top consultants from the Japan Institute of Plant Maintenance to modify the original TPM Development Program. In this volume, they demonstrate how to analyze process environments and equipment issues including process loss structure and calculation, autonomous maintenance, equipment and process improvement, and quality maintenance. For all organizations managing large equipment, facing low operator/machine ratios, or implementing extensive improvement, this text is an invaluable resource.

Design of Work and Development of Personnel in Advanced Manufacturing

Author : Gavriel Salvendy
Publisher : John Wiley & Sons
ISBN 13 : 9780471594475
Total Pages : 600 pages
Book Rating : 4.5/5 (944 download)

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Book Synopsis Design of Work and Development of Personnel in Advanced Manufacturing by : Gavriel Salvendy

Download or read book Design of Work and Development of Personnel in Advanced Manufacturing written by Gavriel Salvendy and published by John Wiley & Sons. This book was released on 1994-03-31 with total page 600 pages. Available in PDF, EPUB and Kindle. Book excerpt: Presents a framework of worldwide problems, issues and solutions relevant to the design of work and development of personnel in advanced manufacturing systems. Focuses on people and their central roles in automated production resulting from rapid computer-based integration. Addresses social, technical, organizational, managerial and ecological design issues relating to manufacturing success and the business objectives of a firm. Provides solutions to problems of integrating the human element into the production process.

TPM -

Author : Peter Willmott
Publisher : Newnes
ISBN 13 : 9780750644471
Total Pages : 280 pages
Book Rating : 4.6/5 (444 download)

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Book Synopsis TPM - by : Peter Willmott

Download or read book TPM - written by Peter Willmott and published by Newnes. This book was released on 2001 with total page 280 pages. Available in PDF, EPUB and Kindle. Book excerpt: Through TPM, more companies accept the concept of Zero Breakdowns as achievable. Based on first hand experience, this is a practical guide to delivering TPM benefits, and world class performance.

Factors Affecting the Implementation of a Total Productive Maintenance System (TPM)

Author : Norman Herrmann
Publisher : diplom.de
ISBN 13 : 3832484582
Total Pages : 77 pages
Book Rating : 4.8/5 (324 download)

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Book Synopsis Factors Affecting the Implementation of a Total Productive Maintenance System (TPM) by : Norman Herrmann

Download or read book Factors Affecting the Implementation of a Total Productive Maintenance System (TPM) written by Norman Herrmann and published by diplom.de. This book was released on 2004-11-30 with total page 77 pages. Available in PDF, EPUB and Kindle. Book excerpt: Inhaltsangabe:Abstract: Modern manufacturing requires that organisations that want to be successful and to achieve world-class manufacturing must posses both effective and efficient maintenance. One approach to improve the performance of maintenance activities is to implement a Total Productive Maintenance (TPM) system. The aim of this dissertation is to prove that the introduction of a TPM system is by no means an easy task, because there are several barriers that encumber the implementation process, the driving forces to success have to be identified and well understood, and a process of organisational change has to be managed successfully. The study analyses impediments, barriers and obstacles to the implementation procedure and discovers key success factors concluding with a conceptual framework for a successful TPM implementation. The dissertation also examines the challenge of managing change within the TPM context and identifies that such a TPM journey requires employee and management commitment to be successful. Through a case study of implementing TPM in an automotive supplier company, the practical aspect within and beyond basic TPM theory and problems encountered during the implementation are discussed and analysed. The paper concludes that the implementation of TPM is definitely not an easy task, which is considerably burdened by organisational, behavioural and other barriers, and necessitates the difficult mission to change peoples mindsets from a traditional maintenance approach. Inhaltsverzeichnis:Inhaltsverzeichnis: Title page01 Declaration and Word Count02 Abstract03 Acknowledgements04 Table of contents05 List of figures09 CHAPTER 1INTRODUCTION10 1.1Importance of TPM10 1.2Problem statement and objectives11 1.3Research methods12 1.4Structure of the study13 CHAPTER 2LITERATURE REVIEW14 2.1Defining TPM14 2.2Basic concept14 2.3Performance measurement17 2.4New roles of operators and maintenance staff19 2.5The JIPM s 12 steps to implement TPM21 2.6The connection between TPM and TQM23 2.7TPM in the view of change25 CHAPTER 3METHODOLOGY29 3.1Company profile and TPM background29 3.1.1General information about the company29 3.1.2CME: The plant of the focus of this study30 3.2Explanation, justification and limitations of selected methods32 3.2.1Focus group discussion32 3.2.1.1Data collection procedure33 3.2.1.2Data evaluation34 3.2.2Participant observation35 3.2.3Document analysis36 CHAPTER 4FINDINGS [...]

Advances in Mechanical and Materials Technology

Author : Kannan Govindan
Publisher : Springer Nature
ISBN 13 : 9811627940
Total Pages : 1422 pages
Book Rating : 4.8/5 (116 download)

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Book Synopsis Advances in Mechanical and Materials Technology by : Kannan Govindan

Download or read book Advances in Mechanical and Materials Technology written by Kannan Govindan and published by Springer Nature. This book was released on 2022-01-01 with total page 1422 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents select papers from the International Conference on Energy, Material Sciences and Mechanical Engineering (EMSME) - 2020. The book covers the three core areas of energy, material sciences and mechanical engineering. The topics covered include non-conventional energy resources, energy harvesting, polymers, composites, 2D materials, systems engineering, materials engineering, micro-machining, renewable energy, industrial engineering and additive manufacturing. This book will be useful to researchers and professionals working in the areas of mechanical and industrial engineering, materials applications, and energy technology.

Total Productive Maintenance

Author : Tina Kanti Agustiady
Publisher : CRC Press
ISBN 13 : 1482255405
Total Pages : 322 pages
Book Rating : 4.4/5 (822 download)

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Book Synopsis Total Productive Maintenance by : Tina Kanti Agustiady

Download or read book Total Productive Maintenance written by Tina Kanti Agustiady and published by CRC Press. This book was released on 2016-02-03 with total page 322 pages. Available in PDF, EPUB and Kindle. Book excerpt: A systematic approach to improving production and quality systems, total productive maintenance (TPM) involves all employees through a moderate investment in maintenance. Therefore, a successful TPM implementation requires support of all employees from C-level on down. Total Productive Maintenance: Strategies and Implementation Guide highlights the

The OEE Primer

Author : D.H. Stamatis
Publisher : CRC Press
ISBN 13 : 1439814082
Total Pages : 504 pages
Book Rating : 4.4/5 (398 download)

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Book Synopsis The OEE Primer by : D.H. Stamatis

Download or read book The OEE Primer written by D.H. Stamatis and published by CRC Press. This book was released on 2017-08-15 with total page 504 pages. Available in PDF, EPUB and Kindle. Book excerpt: A valuable tool for establishing and maintaining system reliability, overall equipment effectiveness (OEE) has proven to be very effective in reducing unscheduled downtime for companies around the world. So much so that OEE is quickly becoming a requirement for improving quality and substantiating capacity in leading organizations, as well as a required area of study for the ISO/TS 16949. Breaking down the methodology from a historical perspective, The OEE Primer: Understanding Overall Equipment Effectiveness, Reliability, and Maintainability explores the overall effectiveness of machines and unveils novel methods that focus on design improvement—including hazard analysis, rate of change of failure (ROCOF) analysis, failure rate finite element analysis (FEA), and theory of inventive problem solving (TRIZ). It covers loss of effectiveness, new machinery, electrical maintenance issues, Weibull distribution, measurement techniques, and mechanical and electrical reliability. The book also: Discusses Reliability and Maintainability (R&M), not as tools to be used in specific tasks, rather as a discipline Covers the application of OEE as an overall improvement tool Assesses existing and new equipment from classical, reliability, and maintainability perspectives Includes downloadable resources with more than 100 pages of appendices and additional resources featuring statistical tables, outlines, case studies, guidelines, and standards Introducing the classical approach to improvement, this book provides an understanding of exactly what OEE is and how it can be best applied to address capacity issues. Highlighting mechanical and electrical opportunities throughout, the text includes many tables, forms, and examples that clearly illustrate and enhance the material presented.

TPM for the Lean Factory

Author : Keisuke Arai
Publisher : Routledge
ISBN 13 : 1351407473
Total Pages : 379 pages
Book Rating : 4.3/5 (514 download)

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Book Synopsis TPM for the Lean Factory by : Keisuke Arai

Download or read book TPM for the Lean Factory written by Keisuke Arai and published by Routledge. This book was released on 2017-10-06 with total page 379 pages. Available in PDF, EPUB and Kindle. Book excerpt: Lean manufacturing cannot happen in a factory that lacks dependable, effective equipment. Breakdowns and processing defects translate into excess work-in-process and finished inventory, kept on hand ""just in case."" Recurring minor stoppages force employees to watch automated equipment that should run by itself. TPM gives a framework for addressing such problems, but many companies implement TPM at a superficial level, and the resulting productivity gains fall short of their potential. If your TPM implementation has resulted in posters and logos rather than a rise of productivity, how are you addressing this halt of progress? In TPM for the Lean Factory, authors Sekine and Arai teach you to identify and attack the key equipment-related problems and misunderstandings that make plants miss their lean manufacturing goals. Written for companies with a basic TPM framework already in place, you'll learn three powerful approaches for cutting this waste: The new 5Ss: focusing on standard locations and labeling through the first 2Ss Instant maintenance: mastering quick repairs of minor equipment failures Improved setup operations: organizing the preparation to save time and prevent errors Chapters on cell design, product and process quality factor testing, and daily equipment inspection give you additional weapons for fighting waste and low productivity. For practical application, an implementation overview summarizes the steps for each topic, keyed to a set of 50 adaptable worksheets and examples. A practical and supportive resource, TPM for the Lean Factory extends a fresh vision and focus to help you get top results from your TPM efforts.

TPM in Slovakia?

Author : Juraj Drahňovský
Publisher : Juraj Drahnovsky
ISBN 13 : 8377291134
Total Pages : 123 pages
Book Rating : 4.3/5 (772 download)

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Book Synopsis TPM in Slovakia? by : Juraj Drahňovský

Download or read book TPM in Slovakia? written by Juraj Drahňovský and published by Juraj Drahnovsky. This book was released on 2011 with total page 123 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Practical TPM

Author : James Leflar
Publisher : CRC Press
ISBN 13 : 9781563272424
Total Pages : 388 pages
Book Rating : 4.2/5 (724 download)

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Book Synopsis Practical TPM by : James Leflar

Download or read book Practical TPM written by James Leflar and published by CRC Press. This book was released on 2001-01-05 with total page 388 pages. Available in PDF, EPUB and Kindle. Book excerpt: Agilent Technologies, formerly Hewlett-Packard's Test and Measurement Division, operates an integrated circuit fabrication plant in Fort Collins, Colorado. Guided by Masaji Taijiri, the author of 7 Steps to Autonomous Maintenance (see page 34), author Jim Leflar and his team at Agilent developed a complete TPM program for the complex equipment on their shop floor. Drawn from these experiences, Practical TPM is a must read for anyone who wants to begin successful TPM implementation. Part I explains the fundamental concepts of TPM, including the six basic principles of TPM, the goals of TPM, cultural changes resulting from TPM, and the keys to successful implementation. Part II — the heart of the book — describes, in step-by-step detail, the evolution of Agilent's TPM program. Each phase is clearly defined and demonstrated; the working tools and systems developed by the Agilent TPM team in the process are discussed at length. To conclude, Part III focuses on developing a vision and a strategy for your own successful TPM program. Replete with annotated photographs and illustrations documenting Agilent's successful program, Practical TPM: Successful Equipment Management at Agilent Technologies offers an invaluable roadmap to TPM implementation. The book covers: A step-by-step TPM program as implemented at a major US corporation The 5-why analysis method Examples of one-point lessons Using visual controls in a TPM program Tools for understanding equipment failures Improving machine productivity Improvement metrics Master checklists and forms Developing activity boards Appendices containing examples of maintenance training materials For a PDF file with the preface and table of contents click here. For a PDF file with the first chapter click here.