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Thermal And Thermo Mechanical Analysis Of High Speed Friction Stir Welding
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Book Synopsis Thermal and Thermo-mechanical Analysis of High-speed Friction Stir Welding by : Harsha Raikoty
Download or read book Thermal and Thermo-mechanical Analysis of High-speed Friction Stir Welding written by Harsha Raikoty and published by . This book was released on 2005 with total page 134 pages. Available in PDF, EPUB and Kindle. Book excerpt: [Author's abstract] Friction Stir Welding (FSW) is a solid state joining technology in which butted plates are heated, plasticized, and joined together by the application of frictional heat generated between the tool shoulder and the top surface of the workpiece. In this thesis a three dimensional Finite Element Analysis (FEA) of High Speed Friction Stir Welding (HS FSW) is presented to calculate the temperature and residual stress distribution of the workpiece The analysis adopted a thermal model to predict the temperature distribution within the workpiece and a thermo mechanical analysis to determine the residual stress. The thermal model with a moving heat source was used to find the temperature distribution. During the process, results from the thermal model are applied to the mechanical model to find the residual stresses of the workpiece A butt welded A1 6061T6 was used and temperature results were validated experimentally with an infrared camera and thermocouple measurements. By comparing actual welds performed on Aluminum 6061 T6 and with the FE predictions, it was observed that the appropriate range for the (maximum) temperature for a sound weld is between 570° C and 530° C, and that these temperatures were achieved between spindle translation velocities of 125 mm/min and 250 mm/min, respectively. Tool rotational speed was kept constant at 15,000 rpm for all FEA simulations and experiments.
Book Synopsis Friction Welding by : Bekir Sami Yilbas
Download or read book Friction Welding written by Bekir Sami Yilbas and published by Springer Science & Business Media. This book was released on 2014-03-14 with total page 79 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides insight into the thermal analysis of friction welding incorporating welding parameters such as external, duration, breaking load, and material properties. The morphological and metallurgical changes associated with the resulting weld sites are analysed using characterization methods such as electron scanning microscope, energy dispersive spectroscopy, X-ray Diffraction, and Nuclear reaction analysis.
Book Synopsis Friction Stir Welding and Processing by : Rajiv S. Mishra
Download or read book Friction Stir Welding and Processing written by Rajiv S. Mishra and published by ASM International. This book was released on 2007-01-01 with total page 360 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book covers the rapidly growing area of friction stir welding. It also addresses the use of the technology for other types of materials processing, including superplastic forming, casting modification, and surface treatments. The book has been prepared to serve as the first general reference on friction stir technology,. Information is provided on tools, machines, process modeling, material flow, microstructural development and properties. Materials addressed include aluminum alloys, titanium alloys, steels, nickel-base alloys, and copper alloys. The chapters have been written by the leading experts in this field, representing leading industrial companies and university and government research insititutions.
Book Synopsis Fully Coupled Thermo-mechanical Modelling of a Friction Stir Welding Process Using Finite Elements Analysis by :
Download or read book Fully Coupled Thermo-mechanical Modelling of a Friction Stir Welding Process Using Finite Elements Analysis written by and published by . This book was released on 2010 with total page 52 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Book Synopsis Friction Stir Welding and Processing in Alloy Manufacturing by : Carlos Agelet de Saracibar
Download or read book Friction Stir Welding and Processing in Alloy Manufacturing written by Carlos Agelet de Saracibar and published by MDPI. This book was released on 2019-08-02 with total page 146 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book is a printed edition of the Special Issue Friction Stir Welding and Processing in Alloy Manufacturingthat was published in Metals
Book Synopsis Advanced Joining Processes by : Lucas F. M. da Silva
Download or read book Advanced Joining Processes written by Lucas F. M. da Silva and published by Springer Nature. This book was released on 2020-03-31 with total page 178 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents recent material science-based and mechanical analysis-based advances in joining processes. It includes all related processes, e.g. friction stir welding, joining by plastic deformation, laser welding, clinch joining, and adhesive bonding, as well as hybrid joints. It gathers selected full-length papers from the 1st Conference on Advanced Joining Processes.
Book Synopsis Residual Stresses in Friction Stir Welding by : Nilesh Kulkarni
Download or read book Residual Stresses in Friction Stir Welding written by Nilesh Kulkarni and published by Butterworth-Heinemann. This book was released on 2013-11-20 with total page 59 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book describes the fundamentals of residual stresses in friction stir welding and reviews the data reported for various materials. Residual stresses produced during manufacturing processes lead to distortion of structures. It is critical to understand and mitigate residual stresses. From the onset of friction stir welding, claims have been made about the lower magnitude of residual stresses. The lower residual stresses are partly due to lower peak temperature and shorter time at temperature during friction stir welding. A review of residual stresses that result from the friction stir process and strategies to mitigate it have been presented. Friction stir welding can be combined with additional in-situ and ex-situ manufacturing steps to lower the final residual stresses. Modeling of residual stresses highlights the relationship between clamping constraint and development of distortion. For many applications, management of residual stresses can be critical for qualification of component/structure. - Reviews magnitude of residual stresses in various metals and alloys - Discusses mitigation strategies for residual stresses during friction stir welding - Covers fundamental origin of residual stresses and distortion
Book Synopsis Advances in Friction-Stir Welding and Processing by : M.-K. Besharati-Givi
Download or read book Advances in Friction-Stir Welding and Processing written by M.-K. Besharati-Givi and published by Elsevier. This book was released on 2014-12-08 with total page 827 pages. Available in PDF, EPUB and Kindle. Book excerpt: Friction-stir welding (FSW) is a solid-state joining process primarily used on aluminum, and is also widely used for joining dissimilar metals such as aluminum, magnesium, copper and ferrous alloys. Recently, a friction-stir processing (FSP) technique based on FSW has been used for microstructural modifications, the homogenized and refined microstructure along with the reduced porosity resulting in improved mechanical properties. Advances in friction-stir welding and processing deals with the processes involved in different metals and polymers, including their microstructural and mechanical properties, wear and corrosion behavior, heat flow, and simulation. The book is structured into ten chapters, covering applications of the technology; tool and welding design; material and heat flow; microstructural evolution; mechanical properties; corrosion behavior and wear properties. Later chapters cover mechanical alloying and FSP as a welding and casting repair technique; optimization and simulation of artificial neural networks; and FSW and FSP of polymers. - Provides studies of the microstructural, mechanical, corrosion and wear properties of friction-stir welded and processed materials - Considers heat generation, heat flow and material flow - Covers simulation of FSW/FSP and use of artificial neural network in FSW/FSP
Book Synopsis Theory of Thermomechanical Processes in Welding by : Andrzej Sluzalec
Download or read book Theory of Thermomechanical Processes in Welding written by Andrzej Sluzalec and published by Springer Science & Business Media. This book was released on 2005-12-05 with total page 173 pages. Available in PDF, EPUB and Kindle. Book excerpt: The main purpose of this book is to provide a unified and systematic continuum approach to engineers and applied physicists working on models of deformable welding material. The key concept is to consider the welding material as an thennodynamic system. Significant achievements include thermodynamics, plasticity, fluid flow and numerical methods. Having chosen point of view, this work does not intend to reunite all the information on the welding thermomechanics. The attention is focused on the deformation of welding material and its coupling with thermal effects. Welding is the process where the interrelation of temperature and deformation appears throughout the influence of thermal field on material properties and modification of the extent of plastic zones. Thermal effects can be studied with coupled or uncoupled theories of thermomechanical response. A majority of welding problems can be satisfactorily studied within an uncoupled theory. In such an approach the temperature enters the stress-strain relation through the thennal dilatation and influences the material constants. The heat conduction equation and the relations governing the stress field are considered separately. In welding a material is either in solid or in solid and liquid states. The flow of metal and solidification phenomena make the welding process very complex. The automobile, aircraft, nuclear and ship industries are experiencing a rapidly-growing need for tools to handle welding problems. The effective solutions of complex problems in welding became possible in the last two decades, because of the vigorous development of numerical methods for thermal and mechanical analysis.
Book Synopsis Optimization in Friction Stir Welding by : Cem Celal Tutum
Download or read book Optimization in Friction Stir Welding written by Cem Celal Tutum and published by LAP Lambert Academic Publishing. This book was released on 2011-02 with total page 232 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book deals with the challenging multidisciplinary task of combining variant thermal and thermo-mechanical simulations for the manufacturing process of friction stir welding (FSW) with numerical optimization techniques in the search for optimal process parameters. The FSW process is characterized by multiphysics involving solid material flow, heat transfer, thermal softening, recrystallization and the formation of residual stresses. Initially, the thermal models were addressed since they in essence constitute the basis of all other models of FSW. Following this, several integrated thermo-mechanical models of the process were developed to simulate temperature and stress evolution during welding and subsequent cooling, i.e. eventually leading to the residual stress state and reduced mechanical properties, as well as to predict the final weld's load carrying capacity. These models were finally combined with classical single-objective and evolutionary multi-objective optimization algorithms (i.e. SQP and NSGA-II), to find the optimum process parameters (heat input, rotational and traverse welding speeds) that would result in favorable thermo-mechanical conditions for the process.
Book Synopsis 2nd International Conference on Mechanical, Manufacturing and Process Plant Engineering by : Mokhtar Awang
Download or read book 2nd International Conference on Mechanical, Manufacturing and Process Plant Engineering written by Mokhtar Awang and published by Springer. This book was released on 2017-04-28 with total page 128 pages. Available in PDF, EPUB and Kindle. Book excerpt: This volume presents selected papers from the 2nd International Conference on Mechanical, Manufacturing and Process Plant Engineering (ICMMPE 2016) which was held from 23rd to 24th November, 2016 in Kuala Lumpur, Malaysia. The proceedings discuss genuine problems of joining technologies that are heart of manufacturing sectors. It discusses the findings of experimental and numerical works from soldering, arc welding to solid state joining technology that faced by current industry.
Book Synopsis Friction Stir Spot Welding by : Jeyaprakash Natarajan
Download or read book Friction Stir Spot Welding written by Jeyaprakash Natarajan and published by CRC Press. This book was released on 2024-07-11 with total page 347 pages. Available in PDF, EPUB and Kindle. Book excerpt: Friction Stir Spot Welding offers an introduction to friction stir spot welding (FSSW) between both similar and dissimilar metals and materials. It explains the impact of the interlayer in FSSW of different metals with regard to mechanical, metallurgical, wear, thermo-mechanical, and chemical characteristics. Emphasizing the impact of interlayer on FSSW of different metals, this book discusses the influence of the interlayer in the process as a new technique. Using aerospace and automotive structures as examples, the book explains how their components successfully employ materials like dissimilar aluminium alloys, yielding increased electrical, thermal, and mechanical characteristics. It also considers the reinforcement, effect of tool geometry, wettability, and corrosion behavior of joints. This book is intended for mechanical, materials, and manufacturing professionals, researchers, and engineers working in the field of FSSW.
Book Synopsis Thermo-mechanical analysis of welding processes by : Narges Dialami
Download or read book Thermo-mechanical analysis of welding processes written by Narges Dialami and published by . This book was released on 2014 with total page 155 pages. Available in PDF, EPUB and Kindle. Book excerpt: This thesis deals with the numerical simulation of welding processes. The analysis is focused either at global level, considering the full component to be jointed, or locally, studying more in detail the heat affected zone (HAZ). Even if most of the considerations are quite general, two specific welding technologies are studied in depth: multi-pass arc welding and its extension to Shaped Metal Deposition (SMD) processes (global level analysis) and Friction Stir Welding (FSW) technology (local framework). The analysis at global (structural component) level is performed defining the problem in the Lagrangian setting while, at local level, both Eulerian and Arbitrary Lagrangian Eulerian (ALE) frameworks are used. More specially, to model the FSW process, an apropos kinematic framework which makes use of an efficient combination of Lagrangian (pin), Eulerian (metal sheet) and ALE (stirring zone) descriptions for the different computational sub-domains is introduced for the numerical modeling. As a result, the analysis can deal with complex (non-cylindrical) pin-shapes and the extremely large deformation of the material at the HAZ without requiring any remeshing or remapping tools. A fully coupled thermo-mechanical framework is proposed for the computational modeling of the welding processes proposed both at local and global level. A staggered algorithm based on an isothermal fractional step method is introduced. To account for the isochoric behavior of the material when the temperature range is close to the melting point or due to the predominant deviatoric deformations induced by the visco-plastic response, a mixed finite element technology is introduced. The Variational Multi Scale (VMS) method is used to circumvent the LBB stability condition allowing the use of linear/linear P1/P1 interpolations for displacement (or velocity, ALE/Eulerian formulation) and pressure fields, respectively. The same stabilization strategy is adopted to tackle the instabilities of the temperature field, inherent characteristic of convective dominated problems (thermal analysis in ALE/Eulerian kinematic framework). At global level, the material behavior is characterized by a thermo-elasto-viscoplastic constitutive model. The analysis at local level is characterized by a rigid thermo-visco-plastic constitutive model. Different thermally coupled (non-Newtonian) fluid-like models as Norton-Ho¿ or Sheppard-Wright, among others are tested. The balance of energy equation is solved in its enthalpy format for a treatment of the phase-change phenomena. An accurate definition of the heat source (laser, arc, electron beam, etc), as well as the heat generation induced by the visco-plastic dissipation or the frictional contact (Coulomb and Norton model) are described. An ad-hoc technique to account for the use of a filler material in the shape metal deposition (SMD) process is developed. The element activation methodology proposed allows for an accurate layer-by-layer deposition of the material without introducing spurious stress/strain fields. To better understand the material flow pattern in the stirring zone, a (Lagrangian based) particle tracing is carried out while post-processing FSW results. The final numerical tool developed to study the FSW process is able to give detailed information concerning the characteristics of the weld and their relationship with the welding process parameters (e.g. advancing and rotation velocities). The simulation tool presented in this work is validated with analytical results and calibrated with experimental data. This thesis is a collection of research articles supplemented with some introductory chapters summarizing the state-of-the-art, the motivations and objectives of the work as well as the main contributions and some suggested lines for future work. It comprises 7 already-published (or accepted for publication) peer-review journal articles which are integral part of this work.
Book Synopsis Friction Stir Welding and Processing X by : Yuri Hovanski
Download or read book Friction Stir Welding and Processing X written by Yuri Hovanski and published by Springer. This book was released on 2019-02-11 with total page 283 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book is a compilation of the recent progress on friction stir technologies including high-temperature applications, industrial applications, dissimilar alloy/materials, lightweight alloys, simulation, control, characterization, and derivative technologies. The volume offers a current look at friction stir welding technology from application to characterization and from modeling to R&D. Contributions document advances in application, controls, and simulation of the friction stir process to aid researchers in seeing the current state-of-the-art.
Book Synopsis Friction Stir Welding and Processing VIII by : Rajiv Mishra
Download or read book Friction Stir Welding and Processing VIII written by Rajiv Mishra and published by Springer. This book was released on 2016-12-01 with total page 292 pages. Available in PDF, EPUB and Kindle. Book excerpt: This collection focuses on all aspects of science and technology related to friction stir welding and processing.
Book Synopsis Friction Stir Welding and Processing by : Rajiv Sharan Mishra
Download or read book Friction Stir Welding and Processing written by Rajiv Sharan Mishra and published by Springer. This book was released on 2014-08-04 with total page 347 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book lays out the fundamentals of friction stir welding and processing and builds toward practical perspectives. The authors describe the links between the thermo-mechanical aspects and the microstructural evolution and use of these for the development of the friction stir process as a broader metallurgical tool for microstructural modification and manufacturing. The fundamentals behind the practical aspects of tool design, process parameter selection and weld related defects are discussed. Local microstructural refinement has enabled new concepts of superplastic forming and enhanced low temperature forming. The collection of friction stir based technologies is a versatile set of solid state manufacturing tools.
Book Synopsis Friction Stir Welding by : Daniela Lohwasser
Download or read book Friction Stir Welding written by Daniela Lohwasser and published by Elsevier. This book was released on 2009-12-18 with total page 437 pages. Available in PDF, EPUB and Kindle. Book excerpt: Friction stir welding (FSW) is a highly important and recently developed joining technology that produces a solid phase bond. It uses a rotating tool to generate frictional heat that causes material of the components to be welded to soften without reaching the melting point and allows the tool to move along the weld line. Plasticized material is transferred from the leading edge to trailing edge of the tool probe, leaving a solid phase bond between the two parts. Friction stir welding: from basics to applications reviews the fundamentals of the process and how it is used in industrial applications.Part one discusses general issues with chapters on topics such as basic process overview, material deformation and joint formation in friction stir welding, inspection and quality control and friction stir welding equipment requirements and machinery descriptions as well as industrial applications of friction stir welding. A chapter giving an outlook on the future of friction stir welding is included in Part one. Part two reviews the variables in friction stir welding including residual stresses in friction stir welding, effects and defects of friction stir welds, modelling thermal properties in friction stir welding and metallurgy and weld performance.With its distinguished editors and international team of contributors, Friction stir welding: from basics to applications is a standard reference for mechanical, welding and materials engineers in the aerospace, automotive, railway, shipbuilding, nuclear and other metal fabrication industries, particularly those that use aluminium alloys. - Provides essential information on topics such as basic process overview, materials deformation and joint formation in friction stir welding - Inspection and quality control and friction stir welding equipment requirements are discussed as well as industrial applications of friction stir welding - Reviews the variables involved in friction stir welding including residual stresses, effects and defects of friction stir welds, modelling thermal properties, metallurgy and weld performance
