Practical Root Cause Failure Analysis

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Author :
Publisher : CRC Press
ISBN 13 : 1000644243
Total Pages : 147 pages
Book Rating : 4.0/5 (6 download)

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Book Synopsis Practical Root Cause Failure Analysis by : Randy Riddell

Download or read book Practical Root Cause Failure Analysis written by Randy Riddell and published by CRC Press. This book was released on 2022-06-07 with total page 147 pages. Available in PDF, EPUB and Kindle. Book excerpt: Root Cause Failure Analysis (RCFA) is a method used by maintenance and reliability industry professionals as one of the key tools to drive improvement. This book offers a quick guide to the applications involved in performing a successful RCFA by providing a foundational view of maintenance and reliability strategies. It also highlights the practical applications of RCFA and identifies how to achieve a successful RCFA, as well as discussing common equipment failures and how to solve them. Case studies on topics including pump system failure analysis and vibration analysis are included. Suggests examples on how to solve common failure on many types of equipment, including fatigue, pumps, bearings, and mechanical power transmission Highlights practical applications of RCFA Identifies key elements for how to achieve a successful RCFA Presents case studies on topics including pump system failure analysis and vibration analysis The book is a must-read for any reliability engineer, particularly mechanical reliability professionals.

Practical Plant Failure Analysis

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Author :
Publisher : CRC Press
ISBN 13 : 1420020005
Total Pages : 290 pages
Book Rating : 4.4/5 (2 download)

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Book Synopsis Practical Plant Failure Analysis by : Neville W. Sachs

Download or read book Practical Plant Failure Analysis written by Neville W. Sachs and published by CRC Press. This book was released on 2016-04-19 with total page 290 pages. Available in PDF, EPUB and Kindle. Book excerpt: Component failures result from a combination of factors involving materials science, mechanics, thermodynamics, corrosion, and tribology. With the right guidance, you don’t have to be an authority in all of these areas to become skilled at diagnosing and preventing failures. Based on the author’s more than thirty years of experience, Practical Plant Failure Analysis: A Guide to Understanding Machinery Deterioration and Improving Equipment Reliability is a down-to-earth guide to improving machinery maintenance and reliability. Illustrated with hundreds of diagrams and photographs, this book examines... · When and how to conduct a physical failure analysis · Basic material properties including heat treating mechanisms, work hardening, and the effects of temperature changes on material properties · The differences in appearance between ductile overload, brittle overload, and fatigue failures · High cycle fatigue and how to differentiate between high stress concentrations and high operating stresses · Low cycle fatigue and unusual fatigue situations · Lubrication and its influence on the three basic bearing designs · Ball and roller bearings, gears, fasteners, V-belts, and synchronous belts Taking a detailed and systematic approach, Practical Plant Failure Analysis thoroughly explains the four major failure mechanisms—wear, corrosion, overload, and fatigue—as well as how to identify them. The author clearly identifies how these mechanisms appear in various components and supplies convenient charts that demonstrate how to identify the specific causes of failure.

Root Cause Failure Analysis

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 1119615542
Total Pages : 354 pages
Book Rating : 4.1/5 (196 download)

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Book Synopsis Root Cause Failure Analysis by : Trinath Sahoo

Download or read book Root Cause Failure Analysis written by Trinath Sahoo and published by John Wiley & Sons. This book was released on 2021-05-18 with total page 354 pages. Available in PDF, EPUB and Kindle. Book excerpt: Root Cause Failure Analysis Provides the knowledge and failure analysis skills necessary for preventing and investigating process equipment failures Process equipment and piping systems are essential for plant availability and performance. Regularly exposed to hazardous service conditions and damage mechanisms, these critical plant assets can result in major failures if not effectively monitored and assessed—potentially causing serious injuries and significant business losses. When used proactively, Root Cause Failure Analysis (RCFA) helps reliability engineers inspect the process equipment and piping system before any abnormal conditions occur. RCFA is equally important after a failure happens: it determines the impact of a failure, helps control the resultant damage, and identifies the steps for preventing future problems. Root Cause Failure Analysis: A Guide to Improve Plant Reliability offers readers clear understanding of degradation mechanisms of process equipment and the concepts needed to perform industrial RCFA investigations. This comprehensive resource describes the methodology of RCFA and provides multiple techniques and industry practices for identifying, predicting, and evaluating equipment failures. Divided into two parts, the text first introduces Root Cause Analysis, explains the failure analysis process, and discusses the management of both human and latent error. The second part focuses on failure analysis of various components such as bolted joints, mechanical seals, steam traps, gearboxes, bearings, couplings, pumps, and compressors. This authoritative volume: Illustrates how failures are associated with part integrity, a complete system, or the execution of an engineering process Describes how proper design, operation, and maintenance of the equipment help to enhance their reliability Covers analysis techniques and industry practices including 5-Why RCFA, fault tree analysis, Pareto charts, and Ishikawa diagrams Features a detailed case study of process plant machinery and a chapter on proactive measures for avoiding failures Bridging the gap between engineering education and practical application, Root Cause Failure Analysis: A Guide to Improve Plant Reliability is an important reference and guide for industrial professionals, including process plant engineers, planning managers, operation and maintenance engineers, process designers, chemical engineers, and instrument engineers. It is also a valuable text for researchers, instructors, and students in relevant areas of engineering and science.

Root Cause Failure Analysis

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Author :
Publisher : Elsevier
ISBN 13 : 0080516424
Total Pages : 296 pages
Book Rating : 4.0/5 (85 download)

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Book Synopsis Root Cause Failure Analysis by : R. Keith Mobley

Download or read book Root Cause Failure Analysis written by R. Keith Mobley and published by Elsevier. This book was released on 1999-06-16 with total page 296 pages. Available in PDF, EPUB and Kindle. Book excerpt: Root Cause Failure Analysis provides the concepts needed to effectively perform industrial troubleshooting investigations. It describes the methodology to perform Root Cause Failure Analysis (RCFA), one of the hottest topics currently in maintenance engineering. It also includes detailed equipment design and troubleshooting guidelines, which are needed to perform RCFA on machinery found in most production facilities. This is the latest book in a new series published by Butterworth-Heinemann in association with PLANT ENGINEERING magazine. PLANT ENGINEERING fills a unique information need for the men and women who operate and maintain industrial plants. It bridges the information gap between engineering education and practical application. As technology advances at increasingly faster rates, this information service is becoming more and more important. Since its first issue in 1947, PLANT ENGINEERING has stood as the leading problem-solving information source for America's industrial plant engineers, and this book series will effectively contribute to that resource and reputation. Provides information essential to industrial troubleshooting investigations Describes the methods of root cause failure analysis, a hot topic in maintenance engineering Includes detailed equipment-design guidelines

Practical Root Cause Failure Analysis

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Author :
Publisher : CRC Press
ISBN 13 : 1000644197
Total Pages : 169 pages
Book Rating : 4.0/5 (6 download)

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Book Synopsis Practical Root Cause Failure Analysis by : Randy Riddell

Download or read book Practical Root Cause Failure Analysis written by Randy Riddell and published by CRC Press. This book was released on 2022-06-07 with total page 169 pages. Available in PDF, EPUB and Kindle. Book excerpt: Root Cause Failure Analysis (RCFA) is a method used by maintenance and reliability industry professionals as one of the key tools to drive improvement. This book offers a quick guide to the applications involved in performing a successful RCFA by providing a foundational view of maintenance and reliability strategies. It also highlights the practical applications of RCFA and identifies how to achieve a successful RCFA, as well as discussing common equipment failures and how to solve them. Case studies on topics including pump system failure analysis and vibration analysis are included. Suggests examples on how to solve common failure on many types of equipment, including fatigue, pumps, bearings, and mechanical power transmission Highlights practical applications of RCFA Identifies key elements for how to achieve a successful RCFA Presents case studies on topics including pump system failure analysis and vibration analysis The book is a must-read for any reliability engineer, particularly mechanical reliability professionals.

Practical Plant Failure Analysis

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Author :
Publisher : CRC Press
ISBN 13 : 0429835523
Total Pages : 382 pages
Book Rating : 4.4/5 (298 download)

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Book Synopsis Practical Plant Failure Analysis by : Neville W Sachs, P.E.

Download or read book Practical Plant Failure Analysis written by Neville W Sachs, P.E. and published by CRC Press. This book was released on 2019-10-08 with total page 382 pages. Available in PDF, EPUB and Kindle. Book excerpt: This is a practical guide for those who do the work of maintaining and improving the reliability of mechanical machinery. It is for engineers and skilled trades personnel who want to understand how failures happen and how the physical causes of the great majority can be readily diagnosed in the field. It explains the four major failure mechanisms, wear, corrosion, overload, and fatigue and, using easy-to-read charts, how they can be diagnosed at the site of the failure. Then, knowing the physical failure mechanics involved, the reader can accurately solve the human causes. To improve the reader’s understanding, all the diagrams and most of the tables have been redrawn. The number of actual failure examples has been increased, plus the last chapter on miscellaneous machine elements includes new material on couplings, universal joints, and plain bearings. Features A practical field guide showing how to recognize how failures occur that can be used to solve more than 85% of mechanical machinery failures Incorporates multiple easy-to-follow logic trees to help the reader diagnose the physical causes of the failure without needing detailed laboratory analysis Explains how the mechanics, corrosion, materials science, and tribology of components can fit together to improve machinery reliability Includes more than 150 completely redrawn charts and tables, plus almost 250 actual failure photographs to help guide the reader to an accurate analysis Contains clear and detailed explanations of how lubricants function and the critical roles of corrosion and lubrication play in causing mechanical failures

Root Cause Failure Analysis

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 1119615615
Total Pages : 352 pages
Book Rating : 4.1/5 (196 download)

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Book Synopsis Root Cause Failure Analysis by : Trinath Sahoo

Download or read book Root Cause Failure Analysis written by Trinath Sahoo and published by John Wiley & Sons. This book was released on 2021-05-06 with total page 352 pages. Available in PDF, EPUB and Kindle. Book excerpt: Root Cause Failure Analysis Provides the knowledge and failure analysis skills necessary for preventing and investigating process equipment failures Process equipment and piping systems are essential for plant availability and performance. Regularly exposed to hazardous service conditions and damage mechanisms, these critical plant assets can result in major failures if not effectively monitored and assessed—potentially causing serious injuries and significant business losses. When used proactively, Root Cause Failure Analysis (RCFA) helps reliability engineers inspect the process equipment and piping system before any abnormal conditions occur. RCFA is equally important after a failure happens: it determines the impact of a failure, helps control the resultant damage, and identifies the steps for preventing future problems. Root Cause Failure Analysis: A Guide to Improve Plant Reliability offers readers clear understanding of degradation mechanisms of process equipment and the concepts needed to perform industrial RCFA investigations. This comprehensive resource describes the methodology of RCFA and provides multiple techniques and industry practices for identifying, predicting, and evaluating equipment failures. Divided into two parts, the text first introduces Root Cause Analysis, explains the failure analysis process, and discusses the management of both human and latent error. The second part focuses on failure analysis of various components such as bolted joints, mechanical seals, steam traps, gearboxes, bearings, couplings, pumps, and compressors. This authoritative volume: Illustrates how failures are associated with part integrity, a complete system, or the execution of an engineering process Describes how proper design, operation, and maintenance of the equipment help to enhance their reliability Covers analysis techniques and industry practices including 5-Why RCFA, fault tree analysis, Pareto charts, and Ishikawa diagrams Features a detailed case study of process plant machinery and a chapter on proactive measures for avoiding failures Bridging the gap between engineering education and practical application, Root Cause Failure Analysis: A Guide to Improve Plant Reliability is an important reference and guide for industrial professionals, including process plant engineers, planning managers, operation and maintenance engineers, process designers, chemical engineers, and instrument engineers. It is also a valuable text for researchers, instructors, and students in relevant areas of engineering and science.

Root Cause Analysis

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Author :
Publisher : CRC Press
ISBN 13 : 1482258803
Total Pages : 148 pages
Book Rating : 4.4/5 (822 download)

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Book Synopsis Root Cause Analysis by : Matthew A. Barsalou

Download or read book Root Cause Analysis written by Matthew A. Barsalou and published by CRC Press. This book was released on 2014-12-03 with total page 148 pages. Available in PDF, EPUB and Kindle. Book excerpt: Although there are many books on root cause analysis (RCA), most concentrate on team actions such as brainstorming and using quality tools to discuss the failure under investigation. These may be necessary steps during RCA, but authors often fail to mention the most important member of an RCA team the failed part.Root Cause Analysis: A Step-By-Step

Patient Safety

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Publisher : CRC Press
ISBN 13 : 1420087282
Total Pages : 224 pages
Book Rating : 4.4/5 (2 download)

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Book Synopsis Patient Safety by : Robert J. Latino

Download or read book Patient Safety written by Robert J. Latino and published by CRC Press. This book was released on 2008-10-14 with total page 224 pages. Available in PDF, EPUB and Kindle. Book excerpt: Are you ready and willing to get to the root causes of problems? As Medicare, Medicaid, and major insurance companies increasingly deny payment for never events, it has become imperative that hospitals and doctors develop new ways to prevent these avoidable catastrophes from recurring. Proactive tools such as root cause analysis (RCA), basic failur

Root Cause Analysis Handbook

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Author :
Publisher : Rothstein Publishing
ISBN 13 : 1931332827
Total Pages : 320 pages
Book Rating : 4.9/5 (313 download)

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Book Synopsis Root Cause Analysis Handbook by : ABS Consulting

Download or read book Root Cause Analysis Handbook written by ABS Consulting and published by Rothstein Publishing. This book was released on 2014-10-01 with total page 320 pages. Available in PDF, EPUB and Kindle. Book excerpt: Are you trying to improve performance, but find that the same problems keep getting in the way? Safety, health, environmental quality, reliability, production, and security are at stake. You need the long-term planning that will keep the same issues from recurring. Root Cause Analysis Handbook: A Guide to Effective Incident Investigation is a powerful tool that gives you a detailed step-by-step process for learning from experience. Reach for this handbook any time you need field-tested advice for investigating, categorizing, reporting and trending, and ultimately eliminating the root causes of incidents. It includes step-by-step instructions, checklists, and forms for performing an analysis and enables users to effectively incorporate the methodology and apply it to a variety of situations. Using the structured techniques in the Root Cause Analysis Handbook, you will: Understand why root causes are important. Identify and define inherent problems. Collect data for problem-solving. Analyze data for root causes. Generate practical recommendations. The third edition of this global classic is the most comprehensive, all-in-one package of book, downloadable resources, color-coded RCA map, and licensed access to online resources currently available for Root Cause Analysis (RCA). Called by users "the best resource on the subject" and "in a league of its own." Based on globally successful, proprietary methodology developed by ABS Consulting, an international firm with 50 years' experience in 35 countries. Root Cause Analysis Handbook is widely used in corporate training programs and college courses all over the world. If you are responsible for quality, reliability, safety, and/or risk management, you'll want this comprehensive and practical resource at your fingertips. The book has also been selected by the American Society for Quality (ASQ) and the Risk and Insurance Society (RIMS) as a "must have" for their members.

Systems Failure Analysis

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Author :
Publisher : ASM International
ISBN 13 : 1615031375
Total Pages : 209 pages
Book Rating : 4.6/5 (15 download)

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Book Synopsis Systems Failure Analysis by : Joseph Berk

Download or read book Systems Failure Analysis written by Joseph Berk and published by ASM International. This book was released on 2009-01-01 with total page 209 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Root Cause Failure Analysis

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Author :
Publisher :
ISBN 13 : 9780123908117
Total Pages : 308 pages
Book Rating : 4.9/5 (81 download)

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Book Synopsis Root Cause Failure Analysis by : R. Keith Mobley

Download or read book Root Cause Failure Analysis written by R. Keith Mobley and published by . This book was released on 1999 with total page 308 pages. Available in PDF, EPUB and Kindle. Book excerpt:

The PROACT® Root Cause Analysis

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Author :
Publisher : CRC Press
ISBN 13 : 1000178269
Total Pages : 95 pages
Book Rating : 4.0/5 (1 download)

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Book Synopsis The PROACT® Root Cause Analysis by : Kenneth C. Latino

Download or read book The PROACT® Root Cause Analysis written by Kenneth C. Latino and published by CRC Press. This book was released on 2020-09-10 with total page 95 pages. Available in PDF, EPUB and Kindle. Book excerpt: Root Cause Analysis, or RCA, "What is it?" Everyone uses the term, but everyone does it differently. How can we have any uniformity in our approach, much less accurately compare our results, if we’re applying different definitions? At a high level, we will explain the difference between RCA and Shallow Cause Analysis, because that is the difference between allowing a failure to recur or dramatically reducing the risk of recurrence. In this book, we will get down to basics about RCA, the fundamentals of blocking and tackling, and explain the common steps of any investigative occupation. Common investigation steps include: Preserving evidence (data)/not allowing hearsay to fly as fact Organizing an appropriate team/minimizing potential bias Analyzing the events/reconstructing the incident based on actual evidence Communicating findings and recommendations/ensuring effective recommendations are actually developed and implemented Tracking bottom-line results/ensuring that identified, meaningful metrics were attained We explore, "Why don’t things always go as planned?" When our actual plans deviate from our intended plans, we usually experience some type of undesirable or unintended outcome. We analyze the anatomy of a failure (undesirable outcome) and provide a step-by-step guide to conducting a comprehensive RCA based on our 3+ decades of applying RCA as we have successfully practiced it in the field. This book is written as a how-to guide to effectively apply the PROACT® RCA methodology to any undesirable outcome, is directed at practitioners who have to do the real work, focuses on the core elements of any investigation, and provides a field-proven case as a model for effective application. This book is for anyone charged with having a thorough understanding of why something went wrong, such as those in EH&S, maintenance, reliability, quality, engineering, and operations to name just a few.

Root Cause Analysis Made Simple

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Author :
Publisher :
ISBN 13 : 9781941872369
Total Pages : pages
Book Rating : 4.8/5 (723 download)

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Book Synopsis Root Cause Analysis Made Simple by : Susan Lubell

Download or read book Root Cause Analysis Made Simple written by Susan Lubell and published by . This book was released on 2015-12-01 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:

Root Cause Analysis

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Author :
Publisher : CRC Press
ISBN 13 : 1420006118
Total Pages : 285 pages
Book Rating : 4.4/5 (2 download)

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Book Synopsis Root Cause Analysis by : Robert J. Latino

Download or read book Root Cause Analysis written by Robert J. Latino and published by CRC Press. This book was released on 2006-05-05 with total page 285 pages. Available in PDF, EPUB and Kindle. Book excerpt: There is no easy answer to the question, What is RCA? Some will give a general idea of what Root Cause Analysis (RCA) is designed to accomplish, while others will advocate a specific approach. In this third edition of the best-selling Root Cause Analysis: Improving Performance for Bottom-Line Results, acclaimed experts Robert and Ke

Root Cause Analysis

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Author :
Publisher : CRC Press
ISBN 13 : 0429822103
Total Pages : 334 pages
Book Rating : 4.4/5 (298 download)

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Book Synopsis Root Cause Analysis by : Mark A. Latino

Download or read book Root Cause Analysis written by Mark A. Latino and published by CRC Press. This book was released on 2019-07-12 with total page 334 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book comprehensively outlines what a holistic and effective Root Cause Analysis (RCA) system looks like. From the designing of the support infrastructure to the measuring of effectiveness on the bottom-line, this book provides the blueprint for making it happen. While traditionally RCA is viewed as a reactive tool, the authors will show how it can be applied proactively to prevent failures from occurring in the first place. RCA is a key element of any successful Reliability Engineering initiative. Such initiatives are comprised of equipment, process and human reliability foundations. Human reliability is critical to the success of a true RCA approach. This book explores the anatomy of a failure (undesirable outcome) as well as a potential failure (high risks). Virtually all failures are triggered by errors of omission or commission by human beings. The methodologies described in this book are applicable to any industry because the focus is on the human being's ability to think through why things go wrong, not on the industry or the nature of the failure. This book correlates reliability to safety as well as human performance improvement efforts. The author has provided a healthy balance between theory and practical application, wrapping up with case studies demonstrating bottom-line results. Features Outlines in detail every aspect of an effective RCA ‘system’ Displays appreciation for the role of understanding the physics of a failure as well as the human and system’s contribution Demonstrates the role of RCA in a comprehensive Asset Performance Management (APM) system Explores the correlation between Reliability Engineering and safety Integrates the concepts of Human Performance Improvement, Learning Teams, and Human Error Reduction approaches into RCA

Failure Analysis

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Author :
Publisher : Springer Science & Business Media
ISBN 13 : 3319039105
Total Pages : 326 pages
Book Rating : 4.3/5 (19 download)

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Book Synopsis Failure Analysis by : Jose Luis Otegui

Download or read book Failure Analysis written by Jose Luis Otegui and published by Springer Science & Business Media. This book was released on 2014-01-02 with total page 326 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book addresses the failures of structural elements, i.e. those components whose primary mission is to withstand mechanical loads. The book is intended as a self-contained source for those with different technical grades, engineers and scientists but also technicians in the field can benefit from its reading.