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Operation And Maintenance Procedures For Improving Compressed Air System Efficiency
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Book Synopsis Operation and Maintenance Procedures for Improving Compressed Air System Efficiency by : Eric G. Bessey
Download or read book Operation and Maintenance Procedures for Improving Compressed Air System Efficiency written by Eric G. Bessey and published by . This book was released on 2001 with total page 206 pages. Available in PDF, EPUB and Kindle. Book excerpt: Air compressors are a significant industrial energy user and therefore a prime target for industrial energy audits. The project goals were to develop a software tool, AIRMaster, develop a methodology for performing compressed air system audits, and conduct field audits to refine the methodology and assess savings potential from six common Operation and Maintenance (O & M) measures. AIRMaster and supporting manuals are designed for general auditors or plant personnel to evaluate compressed air system operation with simple instrumentation during a short-term audit. AIRMaster provides a systematic approach to compressed air system audits, analyzing collected data, and reporting results. AIRMaster focuses on inexpensive Operation and Maintenance measures, such as fixing air leaks and improving controls, that can significantly improve performance and reliability of the compressed air system, without significant risk to production. An experienced auditor can perform an audit, analyze collected data, and produce results in 2-3 days. AIRMaster reduces the cost of an audit, thus freeing funds to implement recommendations. AIRMaster proved to be a fast and effective tool. In seven audits AIRMaster identified energy savings of 4,056,000 kWh, or 49.2% of annual compressor energy use, for a cost savings of $152,000. Total implementation costs were $94,700 for a project payback period of 0.6 years. Available airflow increased between 11% and 51% of plant compressor capacity.
Book Synopsis Improving Compressed Air System Performance by :
Download or read book Improving Compressed Air System Performance written by and published by U.S. Department of Energy. This book was released on with total page 128 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Book Synopsis Compressors and Compressed Air Systems by : A. Bhatia
Download or read book Compressors and Compressed Air Systems written by A. Bhatia and published by CreateSpace. This book was released on 2014-12-06 with total page 130 pages. Available in PDF, EPUB and Kindle. Book excerpt: Compressed air has many applications in industry. Delivering compressed air to a manufacturing facility is an expensive operation and it requires costly equipment that consumes significant amounts of electricity and needs frequent maintenance. Roughly 80 to 90 percent of the electricity used to operate compressed air systems is converted to low-temperature waste heat. This lost energy can quickly add up, each year costing individual facilities as much as double the purchase and installation cost (first-cost) of the entire system. The ideal time to think about your compressed air system is before it is installed.Air Compressors deserve independent treatment due to many reasons. There is a wider choice of different types of compressor designs each operating at different efficiencies and suitable for specific application. The type of compressor decided upon has direct implications on the lifetime energy costs. Also the decision as to a single compressor of large capacity versus multi-compressor installation where each compressor has a smaller capacity than the demand influences the possible energy savings considerably. This 6 -hour Quick Book Course provides comprehensive information on the compressed air systems. This course is relevant to anyone needing to know more about compressed air production and use, relevant health and safety issues, legislation and energy efficiency. Previous knowledge of the subject is not required.The book includes a multiple type quiz comprising 30 questions at the end. Learning ObjectiveAt the conclusion of this course, the student will: * Understand various types of compressors; their applications, advantages and limitations; * Understand various types of system controls - their pros and cons; * Understand how the control systems are matched to the needs of the users; * Understand the key components of compressed air system and learn how each component function; * Understand the air storage, air drying, piping, filtration and air cleaning methods; * Understand the limits of dew point suppression in refrigerant and desiccant dryers; * Understand the different types of filters and how coalescing filters benefit in removal of lubricant and moisture; * Understand the difference between SCFM, ICFM and ACFM; * Understand the pros and cons of single loop verses ring main systems; * Understand how to quantify and select appropriate compressor for base and trim demand; * Understand what features to specify and what information to seek when making a compressed air proposal; * Understand the compressed air system assessment procedure and energy audit methodology; * Understand the common losses in compressed air systems and the ways to conserve energy; * Understand the routine maintenance schedule for air compressors; * Learn a generic checklist for energy efficiency in compressed air system; * Understand the engineering formulae and technical relationship between compressor motor power-draw and process variables; and * Learn by example the method for evaluating compressed air costs.
Book Synopsis Compressed Air Operations Manual by : Brian Elliott
Download or read book Compressed Air Operations Manual written by Brian Elliott and published by McGraw Hill Professional. This book was released on 2010-05-31 with total page 433 pages. Available in PDF, EPUB and Kindle. Book excerpt: Compressed air systems are the third most important utility to industry and are commonly the most misunderstood. Written to appeal to operators, mechanics and junior engineers, this manual is designed to provide a solid understanding of common compression systems and operations techniques. Using this book, the users learn tips and techniques for: creating a baseline of system performance, determining the impact of different compressors and compressor control types for the job at hand, and learning basic approaches to general maintenance.
Book Synopsis Instructions for the Operation, Care, and Repair of Compressed Air Plants by : United States. Navy Dept. Bureau of Ships
Download or read book Instructions for the Operation, Care, and Repair of Compressed Air Plants written by United States. Navy Dept. Bureau of Ships and published by . This book was released on 1943 with total page 56 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Book Synopsis Air Compressors by : Eugene W. F. Feller
Download or read book Air Compressors written by Eugene W. F. Feller and published by . This book was released on 1944 with total page 490 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Book Synopsis Compressed Air by : Lucius Irving Wightman
Download or read book Compressed Air written by Lucius Irving Wightman and published by . This book was released on 1909 with total page 200 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Book Synopsis Best Practices for Compressed Air Systems by : William Scales
Download or read book Best Practices for Compressed Air Systems written by William Scales and published by . This book was released on 2007-07-01 with total page 309 pages. Available in PDF, EPUB and Kindle. Book excerpt: A "how-to" reference to help compressed air users and service providers improve the operating efficiencies and reliability of their air compressor and compressed air systems. The manual contains more than 300 pages original text, reference appendices, photos, and performance data.
Book Synopsis Compressed Air Energy Efficiency by : Anuj Bhatia
Download or read book Compressed Air Energy Efficiency written by Anuj Bhatia and published by CreateSpace. This book was released on 2015-02-24 with total page 108 pages. Available in PDF, EPUB and Kindle. Book excerpt: In terms of electrical power usage and direct electrical power costs, the air compressor installation is probably the highest and most inefficient in terms of energy usage. Roughly 80 to 90 percent of the electricity used to operate compressed air systems is converted to low-temperature waste heat. This lost energy can quickly add up, each year costing individual manufacturers as much as double the purchase and installation cost (first-cost) of the entire system. Most manufacturing facilities use compressed air for at least some functions; for many plants, energy for compressed air systems can account for up to 35% of the total electrical power billing of a facility. Over 15% of total motor energy in the industrial sector goes to producing compressed air, yet compressed air systems are inherently inefficient, producing only one unit of useful work for every 5 units of energy input. It is obvious that the electrical costs of your particular installation need to be fully understood. Energy efficiency measures can achieve significant energy savings, as high as 50 percent in some cases. Because of expensive operating costs, improving the energy efficiency of compressed air systems often payback investment in short time. This 6 hr Quick Book explains how the selection, control and maintenance of compressed air plant can improve energy efficiency and reduce running costs. This course is applicable to mechanical engineers, energy auditors, facility managers, operation and maintenance personal and others in the design and renovation of facilities. Learning Objectives The course comprises 5 sections: SECTION #1Compressor Types and Controls: Describes various types of compressors commonly used and how the control systems are matched to the needs of the users. SECTION # 2 Compressed Air Systems Auxiliary Components: Provides an overview of the key components of compressed air system and what each component does. Describes the air storage, air drying, piping, filtration and air cleaning methods. SECTION # 3Selecting the Right Compressor Package: Compares various options on the technical parameters and energy efficient features. SECTION # 4Compressed Air System Assessments: Provides an overview of the energy audit methodology. SECTION # 5 Energy Efficiency Measures: Provides an overview of the common losses in compressed air systems and the ways to conserve energy.
Book Synopsis Energy Reduction Through Improved Maintenance Practices by : Kenneth E. Bannister
Download or read book Energy Reduction Through Improved Maintenance Practices written by Kenneth E. Bannister and published by Industrial Press Inc.. This book was released on 1999 with total page 130 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book focuses on the use of various predictive or condition-based maintenance tools and methods intended to highlight the loss of electrical energy in industry. Both practitioners and non-practitioners interested in internal cost reduction strategies, as well as energy managers and maintenance practitioners looking for new ways to save costs without large capital outlay will find this book an essential reference. The author has broad experience as a consultant to industry and is an editor for Plant Engineering magazine. Offers easy-to-read, practical guidelines on how to reduce energy costs by improving the maintenance process. Examines how ineffective maintenance practices adversely affect energy consumption. Suggests practical strategies and solutions to use in overcoming inefficiencies. Calculates energy savings supported with actual case studies in each section.
Book Synopsis Practical Guide to Energy Management for Facilities Engineers and Managers by : Thomas E. Mull
Download or read book Practical Guide to Energy Management for Facilities Engineers and Managers written by Thomas E. Mull and published by American Society of Mechanical Engineers. This book was released on 2001 with total page 656 pages. Available in PDF, EPUB and Kindle. Book excerpt: This guide examines practical applications and presents examples for conserving energy and reducing energy costs in commercial, institutional, and industrial plants and facilities. Registered Mechanical Engineer Mull provides an introduction to the basic scientific principles and economics of energy management. Then commonly-used energy-consuming equipment and systems are profiled. Some of the topics covered include steam and hydronic boilers, and pumping, chilled water, air distribution, HVAC, electrical, lighting, compressed air, refrigeration, heat recovery, cogeneration, energy management, and thermal storage systems. c. Book News Inc.
Download or read book Compressed Air written by and published by . This book was released on 1990 with total page 32 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Book Synopsis Compressed Air Systems by : E. M. Talbott
Download or read book Compressed Air Systems written by E. M. Talbott and published by . This book was released on 1986 with total page 216 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Book Synopsis Applications Guide for Compressed Air Systems by :
Download or read book Applications Guide for Compressed Air Systems written by and published by . This book was released on 2001 with total page 109 pages. Available in PDF, EPUB and Kindle. Book excerpt: Compressed air (CA) is used as a source of power for tools, industrial processes, and equipment. It is often considered as a fourth utility, after electricity, gas, and water. In most plants/shops, CA is centrally generated and distributed to all users through a pipe network. Although CA systems are a very convenient power source, they are not cheap to operate. However, nearly all industrial plants can realize from 25 to 40 percent savings on the power costs for the CA system without additional capital expenditures. Through improved management, CA systems can save energy, decrease down time, reduce maintenance, increase productivity, and improve quality. This applications guide is meant to acquaint CA system operation and maintenance personnel with the basics of industrial compressed air systems needed to achieve efficient system operation.
Book Synopsis Increasing Air Compressor Productivity While Reducing Maintenance and Repair Costs by :
Download or read book Increasing Air Compressor Productivity While Reducing Maintenance and Repair Costs written by and published by . This book was released on 1993 with total page 71 pages. Available in PDF, EPUB and Kindle. Book excerpt: Compressed Air like electricity, natural gas, water, special gases and telephone service is a utility to the industry. It is also like these because it costs money. The need to recognize this can become compelling if the cost per year reaches the amounts determined in this study. We must think of a yard Compressed Air System as a" power plant" which contains capital machinery, a distribution system, a fuel source and supply, an operating plan and strategy, and an operating I maintenance budget. When this vital utility is put into this perspective we can start to deal with the considerations of systems engineering, planning, performance evaluation, cost control and preventive maintenance; the same as any power plant operator. Do we know what the Air costs that our system produces? This is one of the very first questions that Scot Foss asks when conducting his seminars or engineering consulting projects. We shall be referring to information found in various publications that were authored by Mr. Foss and will use his very well developed approaches to analyzing compressed air systems, just as was done for NASSCO. The experience with that specific yard system covers some 12 years, identifies key milestones in system improvement, as well as maintenance practices and related costs. The approach in this study to evaluating maintenance costs determined very early on that the maintenance and operation of most, if not all, shipyard compressor systems are inseparable. At NASSCO, the Maintenance Department is responsible for directly operating and maintaining the air compressors and distribution system. Therefore it was necessary to explore the best thinking in air systems, including engineering, planning, operational strategy, and preventive maintenance strategy.
Book Synopsis Improving Industrial Compressed Air System Performance: Office of Industrial Technologies Brochure by :
Download or read book Improving Industrial Compressed Air System Performance: Office of Industrial Technologies Brochure written by and published by . This book was released on 1999 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: The Compressed Air Challenge(TM), initiated by DOE, the American Council for an Energy-Efficient Economy, and the Energy Center for Wisconsin, is in keeping with OIT's mission of partnering with industry, and other government and non-governmental organizations, to significantly improve the resource efficiency and competitiveness of the materials and process industries. They are working to improvethe efficiency and reliability of industrial compressed air systems, and in the process help industry realize reduced operating costs and increased production.
Book Synopsis Compressed Air System Improvement Project Saves Foundry Energy and Increases Production by :
Download or read book Compressed Air System Improvement Project Saves Foundry Energy and Increases Production written by and published by . This book was released on 2002 with total page 6 pages. Available in PDF, EPUB and Kindle. Book excerpt: This case study highlights International Truck and Engine Corporation's optimization project on the compressed air system that serves its foundry, Indianapolis Casting Corporation. Due to the project's implementation, the system's efficiency was greatly improved, allowing the foundry to operate with less compressor capacity, which resulted in reduced energy consumption, significant maintenance savings, and more reliable production.
