Manufacturing Methods for Surface Integrity Machined Structural Components

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Publisher :
ISBN 13 :
Total Pages : 430 pages
Book Rating : 4.:/5 (227 download)

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Book Synopsis Manufacturing Methods for Surface Integrity Machined Structural Components by :

Download or read book Manufacturing Methods for Surface Integrity Machined Structural Components written by and published by . This book was released on 1972 with total page 430 pages. Available in PDF, EPUB and Kindle. Book excerpt: A surface integrity evaluation of several iron, titanium and nickel base structural alloys was completed. Materials investigated include AISI 4340, 4340 modified, Grade 300 Maraging Steel, Ti-6Al-6V-2Sn, Ti-6Al-2Sn-4Zr-2Mo, Inconel 718, AF95, Rene' 80 and AF2-1DA. For the most part, these alloys were quenched and tempered or solution treated and aged, as appropriate, to put them into a high strength structural condition. Wide variations in fatigue strength were documented for the above mentioned alloys under the following metal removal conditions: surface grinding, hand sanding, end milling-peripheral cutting, end milling-end cutting, EDM and ECM. Guidelines for processing of aerospace hardware in such a way as to assure good surface integrity have been developed and presented in this report. Control of cutting tool sharpness as well as proper selection of processing parameters are prime requirements.

Surface Integrity of Machined Structural Components

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Publisher :
ISBN 13 :
Total Pages : 376 pages
Book Rating : 4.3/5 (243 download)

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Book Synopsis Surface Integrity of Machined Structural Components by : William P. Koster

Download or read book Surface Integrity of Machined Structural Components written by William P. Koster and published by . This book was released on 1970 with total page 376 pages. Available in PDF, EPUB and Kindle. Book excerpt: A program has been run to evaluate the effects of different metal removal methods and variations of these methods on surface integrity. Three alloys were studied: beta rolled Ti-6Al-4V; AISI 4340, quenched and tempered, 50 Rc; and Inconel 718, solution treated and aged. Various grinding procedures caused the titanium alloy to exhibit a fatigue strength range of 13 to 62 ksi. The fatigue strength of 4340 due to grinding variables ranged from 62 to 102 ksi, while Inconel 718 showed a range of 24 to 60 ksi. Abusive grinding conditions always resulted in fatigue strengths at the minimum of these ranges. Milling variables exhibited a fatigue strength range of 32 to 72 ksi in the beta rolled titanium alloy. EDM and ECM on Inconel 718 yielded 22 and 39 ksi, respectively, compared to 60 ksi for gentle grinding. Guidelines for processing aerospace hardware considering surface integrity requirements are presented in the report.

Surface Integrity in Machining

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Publisher : Springer Science & Business Media
ISBN 13 : 1848828748
Total Pages : 222 pages
Book Rating : 4.8/5 (488 download)

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Book Synopsis Surface Integrity in Machining by : J. Paulo Davim

Download or read book Surface Integrity in Machining written by J. Paulo Davim and published by Springer Science & Business Media. This book was released on 2010-01-10 with total page 222 pages. Available in PDF, EPUB and Kindle. Book excerpt: "Surface Integrity in Machining" describes the fundamentals and recent advances in the study of surface integrity in machining processes. "Surface Integrity in Machining" gathers together research from international experts in the field. Topics covered include: the definition of surface integrity and its importance in functional performance; surface topography characterization and evaluation; microstructure modification and the mechanical properties of subsurface layers; residual stresses; surface integrity characterization methods; and surface integrity aspects in machining processes. A useful reference for researchers in tribology and materials, mechanical and materials engineers, and machining professionals, "Surface Integrity in Machining" can be also used as a textbook by advanced undergraduate and postgraduate students.

Advances in Hard-to-Cut Materials

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Publisher : MDPI
ISBN 13 : 3039283545
Total Pages : 222 pages
Book Rating : 4.0/5 (392 download)

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Book Synopsis Advances in Hard-to-Cut Materials by : Grzegorz M. Królczyk

Download or read book Advances in Hard-to-Cut Materials written by Grzegorz M. Królczyk and published by MDPI. This book was released on 2020-03-13 with total page 222 pages. Available in PDF, EPUB and Kindle. Book excerpt: The rapid growth of modern industry has resulted in a growing demand for construction materials with excellent operational properties. However, the improved features of these materials can significantly hinder their manufacture and, therefore, they can be defined as hard-to-cut. The main difficulties during the manufacturing/processing of hard-to-cut materials are attributed especially to their high hardness and abrasion resistance, high strength at room or elevated temperatures, increased thermal conductivity, as well as resistance to oxidation and corrosion. Nowadays, the group of hard-to-cut materials is extensive and still expanding, which is attributed to the development of a novel manufacturing techniques (e.g., additive technologies). Currently, the group of hard-to-cut materials mainly includes hardened and stainless steels, titanium, cobalt and nickel alloys, composites, ceramics, as well as the hard clads fabricated by additive techniques. This Special Issue, “Advances in Hard-to-Cut Materials: Manufacturing, Properties, Process Mechanics and Evaluation of Surface Integrity”, provides the collection of research papers regarding the various problems correlated with hard-to-cut materials. The analysis of these studies reveals the primary directions regarding the developments in manufacturing methods, characterization, and optimization of hard-to-cut materials.

Thermal Machining Processes

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Publisher :
ISBN 13 :
Total Pages : 272 pages
Book Rating : 4.3/5 (91 download)

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Book Synopsis Thermal Machining Processes by : Society of Manufacturing Engineers

Download or read book Thermal Machining Processes written by Society of Manufacturing Engineers and published by . This book was released on 1979 with total page 272 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Aerospace Structural Metals Handbook

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Publisher :
ISBN 13 :
Total Pages : 828 pages
Book Rating : 4.:/5 (327 download)

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Book Synopsis Aerospace Structural Metals Handbook by :

Download or read book Aerospace Structural Metals Handbook written by and published by . This book was released on 1989 with total page 828 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Unit Manufacturing Processes

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Publisher : National Academies Press
ISBN 13 : 0309176670
Total Pages : 228 pages
Book Rating : 4.3/5 (91 download)

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Book Synopsis Unit Manufacturing Processes by : National Research Council

Download or read book Unit Manufacturing Processes written by National Research Council and published by National Academies Press. This book was released on 1995-01-03 with total page 228 pages. Available in PDF, EPUB and Kindle. Book excerpt: Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.

Remanufacturing and Advanced Machining Processes for New Materials and Components

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Publisher : Taylor & Francis
ISBN 13 : 1000528669
Total Pages : 204 pages
Book Rating : 4.0/5 (5 download)

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Book Synopsis Remanufacturing and Advanced Machining Processes for New Materials and Components by : Е.S. Gevorkyan

Download or read book Remanufacturing and Advanced Machining Processes for New Materials and Components written by Е.S. Gevorkyan and published by Taylor & Francis. This book was released on 2022-03-22 with total page 204 pages. Available in PDF, EPUB and Kindle. Book excerpt: Remanufacturing and Advanced Machining Processes for Materials and Components presents current and emerging techniques for machining of new materials and restoration of components, as well as surface engineering methods aimed at prolonging the life of industrial systems. It examines contemporary machining processes for new materials, methods of protection and restoration of components, and smart machining processes. • Details a variety of advanced machining processes, new materials joining techniques, and methods to increase machining accuracy • Presents innovative methods for protection and restoration of components primarily from the perspective of remanufacturing and protective surface engineering • Discusses smart machining processes, including computer-integrated manufacturing and rapid prototyping, and smart materials • Provides a comprehensive summary of state-of-the-art in every section and a description of manufacturing methods • Describes the applications in recovery and enhancing purposes and identifies contemporary trends in industrial practice, emphasizing resource savings and performance prolongation for components and engineering systems The book is aimed at a range of readers, including graduate-level students, researchers, and engineers in mechanical, materials, and manufacturing engineering, especially those focused on resource savings, renovation, and failure prevention of components in engineering systems.

Advanced Machining Processes of Metallic Materials

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Publisher : Elsevier
ISBN 13 : 0444637206
Total Pages : 610 pages
Book Rating : 4.4/5 (446 download)

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Book Synopsis Advanced Machining Processes of Metallic Materials by : Wit Grzesik

Download or read book Advanced Machining Processes of Metallic Materials written by Wit Grzesik and published by Elsevier. This book was released on 2016-11-15 with total page 610 pages. Available in PDF, EPUB and Kindle. Book excerpt: Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology. Includes new case studies illuminate experimental methods and outputs from different sectors of the manufacturing industry Presents metal cutting processes that would be applicable for various technical, engineering, and scientific levels Includes an updated knowledge of standards, cutting tool materials and tools, new machining technologies, relevant machinability records, optimization techniques, and surface integrity

Manufacturing Surface Technology

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Publisher : Elsevier
ISBN 13 : 0080511015
Total Pages : 253 pages
Book Rating : 4.0/5 (85 download)

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Book Synopsis Manufacturing Surface Technology by : Brian Griffiths

Download or read book Manufacturing Surface Technology written by Brian Griffiths and published by Elsevier. This book was released on 2001-11-01 with total page 253 pages. Available in PDF, EPUB and Kindle. Book excerpt: The first title in the "Manufacturing Engineering Modular" series, the publication of this book marks recognition of the effect of surface finish obtained in manufacture ("surface integrity") on the functional performance of product, in terms of such factors as fatigue, corrosion and strength. It is a concise work, intended chiefly for undergraduate and postgraduate students, which should also provide useful material for the professional manufacturing engineer.

Industrial Metrology

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Publisher : Springer Science & Business Media
ISBN 13 : 1447138147
Total Pages : 336 pages
Book Rating : 4.4/5 (471 download)

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Book Synopsis Industrial Metrology by : Graham T. Smith

Download or read book Industrial Metrology written by Graham T. Smith and published by Springer Science & Business Media. This book was released on 2013-04-17 with total page 336 pages. Available in PDF, EPUB and Kindle. Book excerpt: The subject of this book is surface metrology, in particular two major aspects: surface texture and roundness. It has taken a long time for manufacturing engineers and designers to realise the usefulness of these features in quality of conformance and quality of design. Unfortunately this awareness has come at a time when engineers versed in the use and specification of surfaces are at a premium. Traditionally surface metrology usage has been dictated by engineers who have served long and demanding apprenticeships, usually in parallel with studies leading to technician-level qualifications. Such people understood the processes and the achievable accuracies of machine tools, thereby enabling them to match production capability with design requirements. This synergy, has been made possible by the understanding of adherence to careful metrological procedures and a detailed knowledge of surface measuring instruments and their operation, in addition to wider inspection room techniques. With the demise in the UK of polytechnics and technical colleges, this source of skilled technicians has all but dried up. The shortfall has been made up of semi skilled craftsmen, or inexperienced graduates who cannot be expected to satisfy tradition al or new technology needs. Miniaturisation, for example, has had a pro found effect. Engineering parts are now routinely being made with nanometre surface texture and fiatness. At these molecular and atomic scales, the engineer has to be a physicist.

Mechanics of Materials in Modern Manufacturing Methods and Processing Techniques

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Publisher : Elsevier
ISBN 13 : 0128182334
Total Pages : 465 pages
Book Rating : 4.1/5 (281 download)

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Book Synopsis Mechanics of Materials in Modern Manufacturing Methods and Processing Techniques by : Vadim V. Silberschmidt

Download or read book Mechanics of Materials in Modern Manufacturing Methods and Processing Techniques written by Vadim V. Silberschmidt and published by Elsevier. This book was released on 2020-04-03 with total page 465 pages. Available in PDF, EPUB and Kindle. Book excerpt: Mechanics of Materials in Modern Manufacturing Methods and Processing Techniques provides a detailed overview of the latest developments in the mechanics of modern metal forming manufacturing. Focused on mechanics as opposed to process, it looks at the mechanical behavior of materials exposed to loading and environmental conditions related to modern manufacturing processes, covering deformation as well as damage and fracture processes. The book progresses from forming to machining and surface-treatment processes, and concludes with a series of chapters looking at recent and emerging technologies. Other topics covered include simulations in autofrettage processes, modeling strategies related to cutting simulations, residual stress caused by high thermomechanical gradients and pultrusion, as well as the mechanics of the curing process, forging, and cold spraying, among others. Some non-metallic materials, such as ceramics and composites, are covered as well. Synthesizes the latest research in the mechanics of modern metal forming processes Suggests theoretical models and numerical codes to predict mechanical responses Covers mechanics of shot peening, pultrusion, hydroforming, magnetic pulse forming Considers applicability of different materials and processes for optimum performance

Hybrid Manufacturing Processes

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Publisher : Springer Nature
ISBN 13 : 3030771075
Total Pages : 247 pages
Book Rating : 4.0/5 (37 download)

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Book Synopsis Hybrid Manufacturing Processes by : Wit Grzesik

Download or read book Hybrid Manufacturing Processes written by Wit Grzesik and published by Springer Nature. This book was released on 2021-07-03 with total page 247 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book explores, in a systematic way, both conventional and unconventional material shaping processes with various modes of hybridization in relation to theory, modelling and industrial potential. The demand for high productivity and high accuracy in manufacturing is continuously increasing, based on improvement and optimization strategies. Hybridization of manufacturing processes will play a crucial role and will be of a key importance in achieving environmental and economical sustainability. Structured in three parts, Hybrid Manufacturing Processes summarizes the state-of-the art hybrid manufacturing processes based on available literature sources and production reports. The book begins by providing information on the physical fundamentals of the removal and non-removal processes in macro-, micro and nanoscales. It then follows with an overview of the possible ways of hybridization and the effects on the enhancement of process performance, before concluding with a summary of production outputs related to surface integrity, specifically with respect to difficult-to-machine materials. Considering the applications of different sources of hybridization including mechanical, thermal and chemical interactions or their combinations, this book will be of interest to a range of researchers and practicing engineers within the field of manufacturing.

Machining of Titanium Alloys

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Publisher : Springer
ISBN 13 : 3662439026
Total Pages : 154 pages
Book Rating : 4.6/5 (624 download)

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Book Synopsis Machining of Titanium Alloys by : J. Paulo Davim

Download or read book Machining of Titanium Alloys written by J. Paulo Davim and published by Springer. This book was released on 2014-07-05 with total page 154 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents a collection of examples illustrating the resent research advances in the machining of titanium alloys. These materials have excellent strength and fracture toughness as well as low density and good corrosion resistance; however, machinability is still poor due to their low thermal conductivity and high chemical reactivity with cutting tool materials. This book presents solutions to enhance machinability in titanium-based alloys and serves as a useful reference to professionals and researchers in aerospace, automotive and biomedical fields.

Metal Cutting Technologies

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Publisher : Walter de Gruyter GmbH & Co KG
ISBN 13 : 3110449471
Total Pages : 334 pages
Book Rating : 4.1/5 (14 download)

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Book Synopsis Metal Cutting Technologies by : J. Paulo Davim

Download or read book Metal Cutting Technologies written by J. Paulo Davim and published by Walter de Gruyter GmbH & Co KG. This book was released on 2016-09-26 with total page 334 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal cutting is a science and technology of great interest for several important industries, such as automotive, aeronautics, aerospace, moulds and dies, biomedicine, etc. Metal cutting is a manufacturing process in which parts are shaped by removal of unwanted material. The interest for this topic increased over the last twenty years, with rapid advances in materials science, automation and control, and computers technology. The present volume aims to provide research developments in metal cutting for modern industry. This volume can be used by students, academics, researchers, and engineering professionals in mechanical, manufacturing, and materials industries. THE SERIES: ADVANCED MECHANICAL ENGINEERING Currently, it is possible to defi ne mechanical engineering as the branch of engineering that “involves the application of principles of physics and engineering for the design, manufacturing, automation and maintenance of mechanical systems”. Mechanical Engineering is closely related to a number of other engineering disciplines. This series fosters information exchange and discussion on all aspects of mechanical engineering with a special emphasis on research and development from a number of perspectives including (but not limited to) materials and manufacturing processes, machining and machine tools, tribology and surface engineering, structural mechanics, applied and computational mechanics, mechanical design, mechatronics and robotics, fluid mechanics and heat transfer, renewable energies, biomechanics, nanoengineering and nanomechanics. In addition, the series covers the full range of sustainability aspects related with mechanical engineering. Advanced Mechanical Engineering is an essential reference for students, academics, researchers, materials, mechanical and manufacturing engineers and professionals in mechanical engineering.

Manufacturing Techniques for Materials

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Publisher : CRC Press
ISBN 13 : 1351597183
Total Pages : 1091 pages
Book Rating : 4.3/5 (515 download)

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Book Synopsis Manufacturing Techniques for Materials by : T.S. Srivatsan

Download or read book Manufacturing Techniques for Materials written by T.S. Srivatsan and published by CRC Press. This book was released on 2018-04-09 with total page 1091 pages. Available in PDF, EPUB and Kindle. Book excerpt: Manufacturing Techniques for Materials: Engineering and Engineered provides a cohesive and comprehensive overview of the following: (i) prevailing and emerging trends, (ii) emerging developments and related technology, and (iii) potential for the commercialization of techniques specific to manufacturing of materials. The first half of the book provides the interested reader with detailed chapters specific to the manufacturing of emerging materials, such as additive manufacturing, with a valued emphasis on the science, technology, and potentially viable practices specific to the manufacturing technique used. This section also attempts to discuss in a lucid and easily understandable manner the specific advantages and limitations of each technique and goes on to highlight all of the potentially viable and emerging technological applications. The second half of this archival volume focuses on a wide spectrum of conventional techniques currently available and being used in the manufacturing of both materials and resultant products. Manufacturing Techniques for Materials is an invaluable tool for a cross-section of readers including engineers, researchers, technologists, students at both the graduate level and undergraduate level, and even entrepreneurs.

Effect of Surface Integrity on Fatigue of Structural Alloys at Elevated Temperatures

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Publisher :
ISBN 13 :
Total Pages : 10 pages
Book Rating : 4.:/5 (125 download)

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Book Synopsis Effect of Surface Integrity on Fatigue of Structural Alloys at Elevated Temperatures by : WP. Koster

Download or read book Effect of Surface Integrity on Fatigue of Structural Alloys at Elevated Temperatures written by WP. Koster and published by . This book was released on 1973 with total page 10 pages. Available in PDF, EPUB and Kindle. Book excerpt: Surface integrity is a subject covering the description and control of the many possible alterations produced in the surface of a component during manufacturing. Surface integrity is evaluated by measuring the influence of machined surface layers on component reliability. This is accomplished primarily through fatigue testing under both low-cycle and high-cycle conditions. Considerable data have been developed permitting definition of characteristic changes in fatigue strength of a variety of high-strength structural alloys as a function of several different metal removal methods and also variations within these methods.