Making Apparel Manufacturing Lean

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Making Apparel Manufacturing Lean

Author : Anand K. Deshpande
Publisher : Apparel Resources Pvt. Ltd.
ISBN 13 :
Total Pages : 273 pages
Book Rating : 4./5 ( download)

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Book Synopsis Making Apparel Manufacturing Lean by : Anand K. Deshpande

Download or read book Making Apparel Manufacturing Lean written by Anand K. Deshpande and published by Apparel Resources Pvt. Ltd.. This book was released on 2021-06-23 with total page 273 pages. Available in PDF, EPUB and Kindle. Book excerpt: I have been a Lean Management Consultant for the past decade and have been asked interesting questions by my prospects/clients. I’d have to say, the most made statement has been “Lean only works in the Automotive Industry and is not applicable to our industry…”. This misconception is what triggered me to write a book on Lean for the various industries that I consult in, i.e. one book for every industry. This book on the application of LEAN in Apparel Manufacturing, is my first foray into authoring a book. This book is an attempt to educate its readers on how to implement the practical aspects of LEAN, on the shopfloor. It begins with the dissemination of the interrelated elements of the Toyota Production System, the objective of TPS and its importance in Production Management. The concepts of LEAN and waste elimination are then explained with an overview of the Seven Types of Manufacturing Wastes. Value Stream Mapping, a frequently used tool to map the waste, has been elaborated in four chapters. These chapters explain concepts like Product Family Matrix, KPI definitions, guiding principles to design a Lean process and the construction of the ‘AS IS’ and the ‘TO BE’ Value Stream Maps. Individual chapters are devoted to the elements of TPS like 5S, Visual Management, Skill Management, Process Standardization and Single Minute Exchange of Dies. These chapters explain the concepts and their application in detail, equipping you with the required tools and techniques. The chapter on Balanced Score Card and Hoshin Kanri explains the mechanism of aligning the vision of the factory to the individual objectives. The chapters on A3 Problem Solving and Quality Management initiate the readers to a scientific methodology of problem solving. We follow up with chapters on Kanban Systems and WIP Management in order to get a sense of Pull systems. The chapter on Total Productive Maintenance lays emphasis on measurement of OEE% and the problem-solving cascade. We end this book with chapters on Shopfloor Control, sustaining a Lean culture and providing a Lean Implementation Model for Apparel Manufacturing. I would like to extend my gratitude to Deepak Mohindra, Chairman, Apparel Resources for his continued support and guidance. My wife Manali, my daughters Aishwarya & Arya and my mother Padma, have also been my constant motivators. I would also like to thank my past and current clients for implementing my advice. This book would be incomplete without mentioning Ashish Grover, who was a great support during preliminary Lean pilots on the garmenting shopfloor. This book is my tribute to him. I hope that this book creates more value for you and your organization. Wish you all the best in your LEAN journey!

Lean Tools in Apparel Manufacturing

Author : Prabir Jana
Publisher : Woodhead Publishing
ISBN 13 : 0128194278
Total Pages : 454 pages
Book Rating : 4.1/5 (281 download)

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Book Synopsis Lean Tools in Apparel Manufacturing by : Prabir Jana

Download or read book Lean Tools in Apparel Manufacturing written by Prabir Jana and published by Woodhead Publishing. This book was released on 2021-02-17 with total page 454 pages. Available in PDF, EPUB and Kindle. Book excerpt: The never-ending global search for a country with a low labour wage is almost bottoming out. The so-called labor-oriented apparel manufacturing industry is poised to change. Due to fierce global pressure on reducing price and lead time, the textiles and apparel producers will have to banish all waste from their supply chain. Lean manufacturing which removes waste and smoothens the process flow is gaining popularity among textiles and apparel producers and will be a key element for the survival of the industry in the years ahead. An overview of various lean tools with a balanced mix of conceptual knowledge and practical applications in the context of apparel manufacturing Valuable industry information which managers and engineers can follow themselves without the need to hire outside consultants Case studies and examples from apparel manufacturing demonstrating how lean tools are being used successfully by leading organizations; an academician’s delight Possible use cases of several lean tools having potential use in the apparel manufacturing scenario

Industrial Engineering in Apparel Manufacturing

Author : Dr. Prabir Jana, Dr. Manoj Tiwari
Publisher : Apparel Resources Pvt. Ltd.
ISBN 13 :
Total Pages : 305 pages
Book Rating : 4./5 ( download)

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Book Synopsis Industrial Engineering in Apparel Manufacturing by : Dr. Prabir Jana, Dr. Manoj Tiwari

Download or read book Industrial Engineering in Apparel Manufacturing written by Dr. Prabir Jana, Dr. Manoj Tiwari and published by Apparel Resources Pvt. Ltd.. This book was released on 2020-03-11 with total page 305 pages. Available in PDF, EPUB and Kindle. Book excerpt: While there is pressure (from buyers), inclination (within self to do better) and a heightened aspiration among apparel manufacturers to use Industrial Engineering (IE) like other more industrialized sectors, there is no specific book as such dealing with IE in relation to apparel manufacturing. The existing books that are already written on IE possess academic rigour and generic functions applicable across industries, thus making it difficult for the practitioners to refer and clear discrete doubts related to apparel manufacturing. Undoubtedly, work study is the centrepiece of Industrial Engineering; however apart from work study, industrial engineers in apparel industry are also supposed to perform various other functions like preparing operation breakdown and operation flow chart, selecting machine type and attachment and workaids, planning machine layout for maximizing unidirectional material movement, optimising inventory and storage space and maintaining workplace health and safety. These are some of the areas that often lack significant attention. This practitioner’s handbook is an amalgamation of theory and practices, including steps of implementation and common mistakes. A balanced approached is taken to make it equally meaningful and useful for the academics as well as the industry. A unique section titled “industry practices” is incorporated at the end of each chapter which shares the typical practices, constraints and benefits accrued by the industry, which will give meaningful insight to the readers and help them relate theory with actual practice.

Lean Supply Chain Management in Fashion and Textile Industry

Author : Rajkishore Nayak
Publisher : Springer Nature
ISBN 13 : 9811921083
Total Pages : 321 pages
Book Rating : 4.8/5 (119 download)

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Book Synopsis Lean Supply Chain Management in Fashion and Textile Industry by : Rajkishore Nayak

Download or read book Lean Supply Chain Management in Fashion and Textile Industry written by Rajkishore Nayak and published by Springer Nature. This book was released on 2022-08-29 with total page 321 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book highlights the concepts of lean manufacturing that help to achieve the objectives of sustainability in a global competitive atmosphere. Lean can help to lower the manufacturing cost in the rising labour and material cost market. Lean is based on various fundamental concepts such as Kaizen, Kanban, Zidoka, 5S and Six Sigma, which aim at reducing process waste for efficiency and productivity that are discussed in this book. In addition, the technological changes such as introduction of Internet technologies and Industry 4.0 are taken care by the lean concepts, which are also addressed in this book.

The Entrepreneur's Guide to Sewn Product Manufacturing

Author : Kathleen Fasanella
Publisher :
ISBN 13 : 9780966320848
Total Pages : 229 pages
Book Rating : 4.3/5 (28 download)

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Book Synopsis The Entrepreneur's Guide to Sewn Product Manufacturing by : Kathleen Fasanella

Download or read book The Entrepreneur's Guide to Sewn Product Manufacturing written by Kathleen Fasanella and published by . This book was released on 1998-01-01 with total page 229 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Management of Technology Systems in Garment Industry

Author : Gordana Colovic
Publisher : CRC Press
ISBN 13 : 9380308809
Total Pages : 210 pages
Book Rating : 4.3/5 (83 download)

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Book Synopsis Management of Technology Systems in Garment Industry by : Gordana Colovic

Download or read book Management of Technology Systems in Garment Industry written by Gordana Colovic and published by CRC Press. This book was released on 2011-02-14 with total page 210 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides ergonomic principles of times, machines, production space, materials and organization, within contemporary demands of the international fashion industry. It presents the analysis of planning, layout and logistics in the production of clothing as key parameters of strategic and operating management. The book also discusses tools for control as well as methods for determining the time of technological operations are described, which can be useful not only to beginners, but also to professionals experienced in this field.

Lean Manufacturing

Author : William M Feld
Publisher : CRC Press
ISBN 13 : 1420025538
Total Pages : 248 pages
Book Rating : 4.4/5 (2 download)

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Book Synopsis Lean Manufacturing by : William M Feld

Download or read book Lean Manufacturing written by William M Feld and published by CRC Press. This book was released on 2000-09-28 with total page 248 pages. Available in PDF, EPUB and Kindle. Book excerpt: There are some very good books available that explain the Lean Manufacturing theory and touch on implementing its techniques. However, you cannot learn "how to be" lean from merely reading the theory. And to be successful in the real-work environment you need a clear comprehension of how lean techniques work, rather than just a remote understanding of what they are. You need to know what does and does not work in different situations. And you need the benefit of practical experience in their implementation. Lean Manufacturing: Tools, Techniques, and How to Use Them gives you the benefit of author and practitioner William Feld's 15 years of hands-on experience - and the lessons he's learned. Feld provides insight into the appropriate use of assessment, analysis, design, and, most importantly, deployment of a successful lean manufacturing program. Packed with practical advice and tips but not bogged down in theory, this book covers how, why, when, and what to do while implementing lean manufacturing. It equips you with the tools and techniques you need along with an understanding of how and why they work. Feld explores why an integrated approach is so much more beneficial in securing sustained improvement. He focuses on the interdependency of the Five Primary Elements: organization, metrics, logistics, manufacturing flow, and process control. He describes a proven, applied approach to creating a lean program using these elements. To keep up globally, and even locally, your manufacturing operation must be responsive, flexible, predictable, and consistent. You must continually improve manufacturing operations and cultivate a self directed work force driven by output based, customer performance criteria. By applying what you learn from Lean Manufacturing: Tools, Techniques, and How to Use Them you can build a workforce - and an organization - with the capacity to satisfy world class expectations now and into the future.

Garment Manufacturing Technology

Author : Rajkishore Nayak
Publisher : Elsevier
ISBN 13 : 1782422390
Total Pages : 498 pages
Book Rating : 4.7/5 (824 download)

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Book Synopsis Garment Manufacturing Technology by : Rajkishore Nayak

Download or read book Garment Manufacturing Technology written by Rajkishore Nayak and published by Elsevier. This book was released on 2015-05-26 with total page 498 pages. Available in PDF, EPUB and Kindle. Book excerpt: Garment Manufacturing Technology provides an insiders' look at this multifaceted process, systematically going from design and production to finishing and quality control. As technological improvements are transforming all aspects of garment manufacturing allowing manufacturers to meet the growing demand for greater productivity and flexibility, the text discusses necessary information on product development, production planning, and material selection. Subsequent chapters covers garment design, including computer-aided design (CAD), advances in spreading, cutting and sewing, and new technologies, including alternative joining techniques and seamless garment construction. Garment finishing, quality control, and care-labelling are also presented and explored. Provides an insiders look at garment manufacturing from design and production to finishing and quality control Discusses necessary information on product development, production planning, and material selection Includes discussions of computer-aided design (CAD), advances in spreading, cutting and sewing, and new technologies, including alternative joining techniques and seamless garment construction Explores garment finishing, quality control, and care labelling

Lean Thinking

Author : James P. Womack
Publisher : Simon and Schuster
ISBN 13 : 1471111008
Total Pages : 400 pages
Book Rating : 4.4/5 (711 download)

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Book Synopsis Lean Thinking by : James P. Womack

Download or read book Lean Thinking written by James P. Womack and published by Simon and Schuster. This book was released on 2013-09-26 with total page 400 pages. Available in PDF, EPUB and Kindle. Book excerpt: Lean Thinking was launched in the fall of 1996, just in time for the recession of 1997. It told the story of how American, European, and Japanese firms applied a simple set of principles called 'lean thinking' to survive the recession of 1991 and grow steadily in sales and profits through 1996. Even though the recession of 1997 never happened, companies were starving for information on how to make themselves leaner and more efficient. Now we are dealing with the recession of 2001 and the financial meltdown of 2002. So what happened to the exemplar firms profiled in Lean Thinking? In the new fully revised edition of this bestselling book those pioneering lean thinkers are brought up to date. Authors James Womack and Daniel Jones offer new guidelines for lean thinking firms and bring their groundbreaking practices to a brand new generation of companies that are looking to stay one step ahead of the competition.

Industrial Engineering in Apparel Production

Author : V. Ramesh Babu
Publisher : Woodhead Publishing Limited
ISBN 13 : 9780081017128
Total Pages : 200 pages
Book Rating : 4.0/5 (171 download)

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Book Synopsis Industrial Engineering in Apparel Production by : V. Ramesh Babu

Download or read book Industrial Engineering in Apparel Production written by V. Ramesh Babu and published by Woodhead Publishing Limited. This book was released on 2017-10-30 with total page 200 pages. Available in PDF, EPUB and Kindle. Book excerpt: The garment manufacturing industry faces many global challenges due to various factors including competition, increased production costs, less productivity/efficiency and labor attribution. So, there is a need to focus and concentrate on identifying the real issues, taking corrective actions suited to the specific industrial centre of the unit, empowering the technical and managerial staff by enhancing their knowledge and ability, analysing orders efficiently and deciding whether actions are viable for the company. Industrial engineering in apparel production reviews the techniques for internal correction and openness for a knowledge/technology approach that needs to be built into the mind of the faculties to be upgraded as system run, rather than people run. The author emphasizes that the industrial engineering concept needs to be imparted to the facilities to increase productivity. With its highly distinguished author, Industrial engineering in apparel production is a valuable reference for students, researchers, industrialists, academics and professionals in the clothing and textile industry.

Garment Manufacturing

Author : Prasanta Sarkar
Publisher : Online Clothing Study
ISBN 13 : 9383701757
Total Pages : pages
Book Rating : 4.3/5 (837 download)

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Book Synopsis Garment Manufacturing by : Prasanta Sarkar

Download or read book Garment Manufacturing written by Prasanta Sarkar and published by Online Clothing Study. This book was released on with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:

Lean and Green Manufacturing

Author : Kaliyan Mathiyazhagan
Publisher : Springer Nature
ISBN 13 : 9811655510
Total Pages : 197 pages
Book Rating : 4.8/5 (116 download)

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Book Synopsis Lean and Green Manufacturing by : Kaliyan Mathiyazhagan

Download or read book Lean and Green Manufacturing written by Kaliyan Mathiyazhagan and published by Springer Nature. This book was released on 2021-10-16 with total page 197 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides a stage-by-stage integration of lean and green manufacturing paradigms to achieve environmental and economic benefits. The book includes chapters on conceptual development for incorporating the lean and green paradigm, and methods, tools and techniques for developing and integrating lean manufacturing. Several case studies which demonstrate the benefits of integrating lean and green manufacturing techniques are also covered here. The contents of this book are expected to support researchers and practitioners in the implementation of integrated lean and green manufacturing technologies.

A stitch in time

Author : Frederick H. Abernathy
Publisher :
ISBN 13 : 9780197702451
Total Pages : 0 pages
Book Rating : 4.7/5 (24 download)

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Book Synopsis A stitch in time by : Frederick H. Abernathy

Download or read book A stitch in time written by Frederick H. Abernathy and published by . This book was released on 2023 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Explaining the major changes occurring in the US textile and clothing industry, this book shows the central role of information systems in providing data on sales at the retail level that is communicated back through the supply chain.

Sourcing Practices in the Apparel Industry

Author : Marlon Lezama
Publisher : Commonwealth Secretariat
ISBN 13 : 9780850928099
Total Pages : 220 pages
Book Rating : 4.9/5 (28 download)

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Book Synopsis Sourcing Practices in the Apparel Industry by : Marlon Lezama

Download or read book Sourcing Practices in the Apparel Industry written by Marlon Lezama and published by Commonwealth Secretariat. This book was released on 2004 with total page 220 pages. Available in PDF, EPUB and Kindle. Book excerpt: Sourcing practices in the global apparel industry are changing because of the removal of quotas, new trade agreements, and a drive by apparel importers to lower costs. This study addresses the implications of these changes for garment manufacturers in Commonwealth developing countries. The principal research activities behind the book consisted of face-to-face interviews in North America with top sourcing executives of apparel importing companies and senior executives of apparel manufacturing companies and other stakeholders in six Commonwealth developing countries. The findings indicate that almost without exception apparel manufacturers are struggling to lower costs and to increase productivity so as to remain competitive. Government and industry are thus faced with critical decisions on how best to support the apparel industry in their respective countries. The principal outputs of the study are enterprise level guidelines to remain competitive in the face of evolving sourcing policies, technology, and practices, complemented by related frameworks at government and institutional levels.

Lean Manufacturing in Build to Order, Complex and Variable Environments

Author : Jorge Larco
Publisher :
ISBN 13 : 9781517678760
Total Pages : 192 pages
Book Rating : 4.6/5 (787 download)

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Book Synopsis Lean Manufacturing in Build to Order, Complex and Variable Environments by : Jorge Larco

Download or read book Lean Manufacturing in Build to Order, Complex and Variable Environments written by Jorge Larco and published by . This book was released on 2015-10-05 with total page 192 pages. Available in PDF, EPUB and Kindle. Book excerpt: A business that can provide exactly what its customers want at a competitive price, and do so when its customers want delivery, will have an insurmountable advantage over competition that cannot. That's why from oil rigs to trucks customized for specific purposes, from large scale HVAC systems and ship engines to houses and airplanes, this book will create a new playing field for leaders of companies who wish to offer customers complex products that are built to order. The authors show and tell how it is not necessary to move production offshore to achieve lower costs and at the same time produce products customized for specific needs. And they explain how quality and speed of delivery will simultaneously be enhanced by using lean manufacturing techniques. No wonder this book a must read for anyone involved in manufacturing in today.

Circular Economy in Textiles and Apparel

Author : Subramanian Senthilkannan Muthu
Publisher : Woodhead Publishing
ISBN 13 : 0081026536
Total Pages : 246 pages
Book Rating : 4.0/5 (81 download)

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Book Synopsis Circular Economy in Textiles and Apparel by : Subramanian Senthilkannan Muthu

Download or read book Circular Economy in Textiles and Apparel written by Subramanian Senthilkannan Muthu and published by Woodhead Publishing. This book was released on 2018-11-05 with total page 246 pages. Available in PDF, EPUB and Kindle. Book excerpt: Circular Economy in Textiles and Apparel: Processing, Manufacturing, and Design is the first book to provide guidance on this subject, presenting the tools for implementing this paradigm and their impact on textile production methods. Sustainable business strategies are also covered, as are new design methods that can help in the reduction of waste. Drawing on contributions from leading experts in industry and academia, this book covers every aspect of this increasingly important subject and speculates on future developments. Provides case studies on the circular economy in operation in the textiles industry Identifies challenges to implementation and areas where more research is needed Draws on both industrial innovation and academic research to explain an emerging topic with the potential to entirely change the way we make and use clothing

Dynamic Manufacturing

Author : Robert H. Hayes
Publisher : Simon and Schuster
ISBN 13 : 0029142113
Total Pages : 456 pages
Book Rating : 4.0/5 (291 download)

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Book Synopsis Dynamic Manufacturing by : Robert H. Hayes

Download or read book Dynamic Manufacturing written by Robert H. Hayes and published by Simon and Schuster. This book was released on 1988 with total page 456 pages. Available in PDF, EPUB and Kindle. Book excerpt: Writing for general managers, the authors go beyond manufacturing structural decisions to actually changing the infrastructure of a manufacturing company--the leadership and vision, the policies and practices that are vital to creating superior factories and a dynamic learning continuum.