Lean Six Sigma In The Age Of Artificial Intelligence Harnessing The Power Of The Fourth Industrial Revolution

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Lean Six Sigma in the Age of Artificial Intelligence: Harnessing the Power of the Fourth Industrial Revolution

Author : Michael L. George
Publisher : McGraw Hill Professional
ISBN 13 : 1260135047
Total Pages : 320 pages
Book Rating : 4.2/5 (61 download)

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Book Synopsis Lean Six Sigma in the Age of Artificial Intelligence: Harnessing the Power of the Fourth Industrial Revolution by : Michael L. George

Download or read book Lean Six Sigma in the Age of Artificial Intelligence: Harnessing the Power of the Fourth Industrial Revolution written by Michael L. George and published by McGraw Hill Professional. This book was released on 2019-02-08 with total page 320 pages. Available in PDF, EPUB and Kindle. Book excerpt: The world’s leading expert on Lean Six Sigma provides the missing link for reducing waste and taking operations to the next level: Artificial Intelligence “Whatever the industry, there is an executive with the grit and determination to apply AI to attain the fastest growth, the highest investment returns, to dominate that industry. The only question is: will it be you?” –from Lean Six Sigma in the Age of Artificial Intelligence Combine the power of AI and LSS to seize the competitive advantage—quickly, decisively, and permanently Since 2001, business leaders have been using Lean Six Sigma (LSS) to drive improvements across industries, enabling their companies to reduce cycle time and waste, thus improving revenue and profits. Now they can finally unlock their company’s full potential by combining LSS and AI. In Lean Six Sigma in the Age of Artificial Intelligence, the world’s most respected expert on LSS, Michael L. George, Sr., shows how to harness the power of the technology that promises changing everything as we know it—Artificial Intelligence—to dramatically enhance any LSS management program. This game-changing guide takes you through the process of using AI to unlock maximum speed, solve complex manufacturing challenges, reduce waste, increase company profits, and ultimately outflank your competition at every turn. With Lean Six Sigma in the Age of Artificial Intelligence, you’ll take this revolutionary approach to its limits—and that will make all the difference between business success and failure in the coming decades.

Artificial Intelligence and Lean Manufacturing

Author : Tin-Chih Toly Chen
Publisher : Springer Nature
ISBN 13 : 3031045831
Total Pages : 95 pages
Book Rating : 4.0/5 (31 download)

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Book Synopsis Artificial Intelligence and Lean Manufacturing by : Tin-Chih Toly Chen

Download or read book Artificial Intelligence and Lean Manufacturing written by Tin-Chih Toly Chen and published by Springer Nature. This book was released on 2022-04-26 with total page 95 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book applies artificial intelligence to lean production and shows how to practically combine the advantages of these two disciplines. Lean manufacturing originated in Japan and is a well-known tool for improving manufacturers' competitiveness. Prevalent tools for lean manufacturing include Kanban, Pacemaker, Value Stream Map, 5s, Just-in-Time and Pull Manufacturing. Lean Manufacturing and the Toyota Manufacturing System has been successfully applied to various factories and supply chains around the world. A lean manufacturing system can not only reduce wastes and inventory, but also respond to customer needs more immediately. Artificial intelligence is a subject that has attracted much attention recently. Many researchers and practical developers are working hard to apply artificial intelligence to our daily lives, including in factories. For example, fuzzy rules have been established to optimize machine settings. Bionic algorithms have been proposed to solve production sequencing and scheduling problems. Machine learning technologies are applied to detect possible product quality problems and diagnose the health of a machine. This book will be of interest to production engineers, managers, as well as students and researchers in manufacturing engineering.

Smart Manufacturing

Author : Anthony Tarantino
Publisher : John Wiley & Sons
ISBN 13 : 1119846617
Total Pages : 471 pages
Book Rating : 4.1/5 (198 download)

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Book Synopsis Smart Manufacturing by : Anthony Tarantino

Download or read book Smart Manufacturing written by Anthony Tarantino and published by John Wiley & Sons. This book was released on 2022-05-10 with total page 471 pages. Available in PDF, EPUB and Kindle. Book excerpt: Explore the dramatic changes brought on by the new manufacturing technologies of Industry 4.0 In Smart Manufacturing, The Lean Six Sigma Way, Dr. Anthony Tarantino delivers an insightful and eye-opening exploration of the ways the Fourth Industrial Revolution is dramatically changing the way we manufacture products across the world and especially how it will revitalize manufacturing in North America and Europe. The author examines the role and impact of a variety of new Smart technologies including industrial IoT, computer vision, mobile/edge computing, 3D printing, robots, big data analytics, and the cloud. He demonstrates how to apply these new technologies to over 20 continuous improvement/Lean Six Sigma tools, greatly enhancing their effectiveness and ease of use. The book also discusses the role Smart technologies will play in improving: Career opportunities for women in manufacturing Cyber security, supply chain risk, and logistics resiliency Workplace health, safety, and security Life on the manufacturing floor Operational efficiencies and customer satisfaction Perfect for anyone involved in the manufacturing or distribution of products in the 21st century, Smart Manufacturing, The Lean Six Sigma Way belongs in the libraries of anyone interested in the intersection of technology, commerce, and physical manufacturing.

Lean Six Sigma 4.0 for Operational Excellence Under the Industry 4.0 Transformation

Author : Rajeev Rathi
Publisher : CRC Press
ISBN 13 : 1000961079
Total Pages : 140 pages
Book Rating : 4.0/5 (9 download)

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Book Synopsis Lean Six Sigma 4.0 for Operational Excellence Under the Industry 4.0 Transformation by : Rajeev Rathi

Download or read book Lean Six Sigma 4.0 for Operational Excellence Under the Industry 4.0 Transformation written by Rajeev Rathi and published by CRC Press. This book was released on 2023-10-12 with total page 140 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents innovative breakthroughs in operational excellence that can solve the operational issues of smart factories. It illustrates various tools and techniques of Lean Six Sigma 4.0 and details their suitability for manufacturing and service systems. Lean Six Sigma 4.0 for Operational Excellence Under the Industry 4.0 Transformation provides technological advancement in operational excellence and offers a framework to integrate Lean Six Sigma and Industry 4.0. The book is a guide to dealing with new operational challenges and explains how to use Industrial IoT, Sensors, and AI to collect real-time data on the shop floor. While focusing on developing a toolset for Lean Six Sigma 4.0, this book also presents the enabling factors to adopt Lean Six Sigma 4.0 in the manufacturing and service sectors. The book will help industrial managers, practitioners, and researchers on the path of process improvement in modern-day industries.

Quality in the Era of Industry 4.0

Author : Kai Yang
Publisher : John Wiley & Sons
ISBN 13 : 1119932440
Total Pages : 356 pages
Book Rating : 4.1/5 (199 download)

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Book Synopsis Quality in the Era of Industry 4.0 by : Kai Yang

Download or read book Quality in the Era of Industry 4.0 written by Kai Yang and published by John Wiley & Sons. This book was released on 2024-01-24 with total page 356 pages. Available in PDF, EPUB and Kindle. Book excerpt: Enables readers to use real-world data from connected devices to improve product performance, detect design vulnerabilities, and design better solutions Quality in the Era of Industry 4.0 provides an insightful guide in harnessing user performance and behavior data through AI and other Industry 4.0 technologies. This transformative approach enables companies not only to optimize products and services in real-time, but also to anticipate and mitigate likely failures proactively. In a succinct and lucid style, the book presents a pioneering framework for a new paradigm of quality management in the Industry 4.0 landscape. It introduces groundbreaking techniques such as utilizing real-world data to tailor products for superior fit and performance, leveraging connectivity to adapt products to evolving needs and use-cases, and employing cutting-edge manufacturing methods to create bespoke, cost-effective solutions with greater efficiency. Case examples featuring applications from the automotive, mobile device, home appliance, and healthcare industries are used to illustrate how these new quality approaches can be used to benchmark the product’s performance and durability, maintain smart manufacturing, and detect design vulnerabilities. Written by a seasoned expert with experience teaching quality management in both corporate and academic settings, Quality in the Era of Industry 4.0 covers sample topics such as: Evolution of quality through industrial revolutions, from ancient times to the first and second industrial revolutions Quality by customer value creation, explaining differences in producers, stakeholders, and customers in the new digital age, along with new realities brought by Industry 4.0 Data quality dimensions and strategy, data governance, and new talents and skill sets for quality professionals in Industry 4.0 Automated product lifecycle management, predictive quality control, and defect prevention using technologies like smart factories, IoT, and sensors Quality in the Era of Industry 4.0 is a highly valuable resource for product engineers, quality managers, quality engineers and quality consultants, industrial engineers, and systems engineers who wish to make a participatory approach towards data-driven design, economical mass-customization, and late differentiation.

Lean Six Sigma Approaches in Manufacturing, Services, and Production

Author : Erdem Gerard Tetteh
Publisher : IGI Global
ISBN 13 : 1466673214
Total Pages : 343 pages
Book Rating : 4.4/5 (666 download)

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Book Synopsis Lean Six Sigma Approaches in Manufacturing, Services, and Production by : Erdem Gerard Tetteh

Download or read book Lean Six Sigma Approaches in Manufacturing, Services, and Production written by Erdem Gerard Tetteh and published by IGI Global. This book was released on 2014-11-30 with total page 343 pages. Available in PDF, EPUB and Kindle. Book excerpt: "This book presents emerging research-based trends in the area of global quality lean six sigma networks and analysis through an interdisciplinary approach focusing on research, cases, and emerging technologies"--Provided by publisher.

Operational Excellence with Lean Six Sigma

Author : Jeroen de Mast
Publisher : Van Haren
ISBN 13 : 9401808317
Total Pages : 212 pages
Book Rating : 4.4/5 (18 download)

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Book Synopsis Operational Excellence with Lean Six Sigma by : Jeroen de Mast

Download or read book Operational Excellence with Lean Six Sigma written by Jeroen de Mast and published by Van Haren. This book was released on 2022-01-06 with total page 212 pages. Available in PDF, EPUB and Kindle. Book excerpt: Lean Six Sigma is the global standard for organizing the design, data-based improvement and control of business processes. Well-designed and controlled processes are key in achieving and sustaining operational excellence. They ensure the quality of service and care, the reliability and safety of work that is done, and a timely processing with short waiting times. High quality processes will at the same time improve the operation’s flexibility. Thereby allowing one to adjust to changes in demand and other circumstances. An organizational capability to harness data-based process improvement, finally, facilitates organizational learning and is foundational for the fruitful implementation of ever increasing digitization and automation opportunities. Lean Six Sigma offers a complete model for shaping modern continuous improvement programs in organizations. The methodology is built on principles and methods for fact-based process improvement that have proven themselves over the last decades, and will continue to do so in the decades to come. Having emerged in manufacturing, the approach continuously evolved and gained tremendous momentum in the services and healthcare industries. This book offers a thorough and pragmatic account of Lean Six Sigma project- and programme implementation with a special focus on applications in services and healthcare organizations.

Lean Six SIGMA Mastery

Author : ClydeBank Business
Publisher : Createspace Independent Publishing Platform
ISBN 13 : 9781508747925
Total Pages : 0 pages
Book Rating : 4.7/5 (479 download)

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Book Synopsis Lean Six SIGMA Mastery by : ClydeBank Business

Download or read book Lean Six SIGMA Mastery written by ClydeBank Business and published by Createspace Independent Publishing Platform. This book was released on 2015-03-06 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: #1 Amazon Best Seller: The Complete Guide To Understanding & Harnessing The Power of Lean Six Sigma In Your Organization Statistically speaking, most organization in operation today will shut their doors with the next few decades. Only those that strive for excellence, implement continual improvement processes and are constantly holding themselves to a higher standard will prevail. Markets adapt and mature, customers demand higher quality and competition grows. Unless your organization is improving, it is dying. It is as simple as that. Understanding this fact induces organizations to implement tools of quality, systems, and procedures that will provide a method for their overall improvement in a manner that is effective and measurable. Lean Six Sigma is the ideal combination of philosophies, techniques, and concepts that will guarantee a continual cycle of process improvement to ensure your organization is becoming stronger every single day. An integration of the Lean production philosophy and process improvement techniques of Six Sigma, Lean Six Sigma combines two leading initiatives in order to take an organization to the next level. Process improvement, quality control, and customer satisfaction can simultaneously be managed and improved upon with the implementation of Lean Six Sigma. The key is in the data. By analyzing data, Lean Six Sigma will pinpoint the "problem" areas allowing you to focus your resources on the areas that require the most attention. This efficient and effective approach will directly impact your bottom line within months of implementation. Far too many organizations shy away from Lean Six Sigma simply because they believe they are not "big enough" to require this type of system or because they find that all available literature on the subject is flooded with technical jargon and theoretical discussions, The Goal of This Book is to Break Down Every Single Concept, Technique, Philosophy & System To Show You What Lean Six Sigma Means To Your Organization Broken down into simple and easy to understand concepts, You'll Have A Complete Grasp of The Main Lean Six Sigma Concepts By The End of This Book!. You will MASTER the concepts and techniques of both Lean and Six Sigma and understand what their integration means to your bottom line. Simple and effective, this book will pay for itself over and over and again as you slowly watch the changes to your organization before your eyes resulting from the knowledge you have gained. Here Is A Preview Of What You'll Learn... Why Lean Six Sigma Is Quickly Changing How Businesses Around The World Operate How The Collection & Analysis of Data Can Drastically Improve Your Processes & Bottom Line How Lean & Six Sigma Integrate Seamlessly In Lean Six Sigma & What It Means To Your Organization How To Implement Lean Six Sigma From The Top Down In Your Organization Or Team How To Utilize The Principles of Lean Six Sigma To Get Projects Done NOW! The Top Mistakes to AVOID That Those New To Lean Six Sigma Make Our Personal Guarantee We are so confident that methods outlined in this book will help you understand and implement Lean Six Sigma that we're willing to let you try the book risk-free. If you are not fully satisfied with the product, simply let us know and we will provide a 100% full refund. That's right, a 100% Money-Back Guarantee! What reason do you have to not give this book a try? Scroll Up To The Top Of The Page And Click The Orange "Add To Card" Icon On The Right Side Right Now! ClydeBank Media LLC All Rights Reserved

Leaner Six Sigma

Author : Terra Vanzant Stern, PhD
Publisher : CRC Press
ISBN 13 : 0429759576
Total Pages : 245 pages
Book Rating : 4.4/5 (297 download)

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Book Synopsis Leaner Six Sigma by : Terra Vanzant Stern, PhD

Download or read book Leaner Six Sigma written by Terra Vanzant Stern, PhD and published by CRC Press. This book was released on 2019-05-10 with total page 245 pages. Available in PDF, EPUB and Kindle. Book excerpt: Since the 1980s, Lean and Six Sigma have been used independently to make existing processes better, faster and more cost effective. For almost twenty years, countless companies have embraced the power of blending the two process improvement methodologies. This has resulted in major financial successes throughout the world, but no one denies that we have learned a lot in the last two decades. Just in time to meet the challenges we will experience in 2020, and beyond, SSD Global Solutions has introduced Leaner Six Sigma (LrSS). LrSS makes the concepts and tools within these two popular methodologies easier and quicker to understand. Regardless, if you plan to take an industry-standard exam or simply want to apply critical-thinking and problem-solving models to your daily life, this book helps you rapidly navigate your path. Originally, to steer our way through traditional Six Sigma, it was necessary to understand complicated statistics. Then, with Lean, the heavy emphasis on manufacturing made it difficult to apply theories to the service sector. After the combination of Lean and Six Sigma became widespread, many of the core concepts still involved understanding historical references. Fast-forward, we now have spreadsheet-based calculators and programs that build charts and graphs in a couple of clicks. Many "Best Practices" have been established which allows for process improvements without re-inventing the wheel. Over the years, talented subject matter experts and practitioners have discovered useful shortcuts to make Lean Six Sigma, Leaner. This groundbreaking work shows how LrSS reduces the learning curve for those unfamiliar with quality initiatives. It streamlines the fundamentals for students wanting to take exams in Lean, Six Sigma or Lean Six Sigma. LrSS also provides the mature Lean Six Sigma practitioner, innovative techniques to explain Lean Six Sigma theories to the new user. Lean Six Sigma has served us well, but it is time to utilize all the lessons learned and software tools available today. It is time to embrace next-generation thinking with Leaner Six Sigma! Terra Vanzant Stern, PhD is also the author of Lean and Agile Project Management: How to Make Any Project Better, Faster, and More Cost Effective.

Lean Six Sigma, Chapter 2 - Six Sigma: The Power of Culture

Author : Michael George
Publisher : McGraw Hill Professional
ISBN 13 : 0071734325
Total Pages : 22 pages
Book Rating : 4.0/5 (717 download)

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Book Synopsis Lean Six Sigma, Chapter 2 - Six Sigma: The Power of Culture by : Michael George

Download or read book Lean Six Sigma, Chapter 2 - Six Sigma: The Power of Culture written by Michael George and published by McGraw Hill Professional. This book was released on 2002-04-25 with total page 22 pages. Available in PDF, EPUB and Kindle. Book excerpt: The following is a sample chapter from Lean Six Sigma, which explains how to impact your company's performance in each, by combining the strength of today's two most important initiatives--Lean Production and Six Sigma--into one integrated program. The first book to provide a step-by-step roadmap for profiting from the best elements of Lean and Six Sigma, this breakthrough volume will show you how to achieve major cost and lead time reductions this year; compress order-to-delivery cycle times; and battle process variation and waste throughout your organization.

Changing With Lean Six Sigma

Author : A. Aruleswaran
Publisher : Changing with Lean Six Sigma
ISBN 13 : 9789834458201
Total Pages : 148 pages
Book Rating : 4.4/5 (582 download)

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Book Synopsis Changing With Lean Six Sigma by : A. Aruleswaran

Download or read book Changing With Lean Six Sigma written by A. Aruleswaran and published by Changing with Lean Six Sigma. This book was released on 2010 with total page 148 pages. Available in PDF, EPUB and Kindle. Book excerpt: Lean Six Sigma is the single most effective problem solving methodology. It is a proven strategy that maximizes returns to the shareholder. This volume introduces the paradigm shift that steers businesses towards great successes.

The Six Sigma Revolution

Author : George Eckes
Publisher : John Wiley & Sons
ISBN 13 : 047138822X
Total Pages : 293 pages
Book Rating : 4.4/5 (713 download)

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Book Synopsis The Six Sigma Revolution by : George Eckes

Download or read book The Six Sigma Revolution written by George Eckes and published by John Wiley & Sons. This book was released on 2000-11-24 with total page 293 pages. Available in PDF, EPUB and Kindle. Book excerpt: Applying this revolutionary management strategy to drive positive change in an organization Currently exploding onto the American business scene, the Six Sigma methodology fuels improved effectiveness and efficiency in an organization; according to General Electric's Jack Welch, it's the "most important initiative [they] have ever undertaken." Written by the consultant to GE Capital who helped implement Six Sigma at GE and GE's General Manager of e-Commerce, Making Six Sigma Last offers businesses the tools they need to make Six Sigma work for them--and cultivate long-lasting, positive results. Successful Six Sigma occurs when the technical and cultural components of change balance in an organization; this timely, comprehensive book is devoted to the cultural component of implementing Six Sigma, explaining how to manage it to maintain that balance. The authors address how to create the need for Six Sigma; diagnose the four types of resistance to Six Sigma and how to overcome them; manage the systems and structures; and lead a Six Sigma initiative. This book applies the Six Sigma approach to business operations across the organization--unlike other titles that focus on product development. Plus, it provides strategies, tactics, and tools to improve profitability by centering on the relationship between product defects and product yields, reliability, costs, cycle time, and schedule. George Eckes (Superior, CO) is the founder and principal consultant for Eckes & Associates. His clients include GE Capital, Pfizer, Westin, Honeywell, and Volvo. Eckes has published numerous papers on the topic of performance improvement and is the author of The Six Sigma Revolution: How General Electric and Others Turned Process into Profits (0-471-38822-X) (Wiley).

Lean Six Sigma for Optimal System Performance in Manufacturing and Service Organizations: Emerging Research and Opportunities

Author : Tetteh, Edem G.
Publisher : IGI Global
ISBN 13 : 1522540636
Total Pages : 186 pages
Book Rating : 4.5/5 (225 download)

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Book Synopsis Lean Six Sigma for Optimal System Performance in Manufacturing and Service Organizations: Emerging Research and Opportunities by : Tetteh, Edem G.

Download or read book Lean Six Sigma for Optimal System Performance in Manufacturing and Service Organizations: Emerging Research and Opportunities written by Tetteh, Edem G. and published by IGI Global. This book was released on 2018-02-09 with total page 186 pages. Available in PDF, EPUB and Kindle. Book excerpt: Businesses utilize various managerial processes focused on reducing waste, errors, and variability in products to maintain and improve business quality. By keeping a clean workspace and organized workforce, business processes aim for an efficient, continuous flow of production while still supporting iterative improvements in quality and output. Lean Six Sigma for Optimal System Performance in Manufacturing and Service Organizations: Emerging Research and Opportunities provides upcoming research on the strategies to improve processes in business while using Lean Six Sigma principals and applications. Featuring coverage on a broad range of topics, such as direct model technology, performance rework, and quality management methods, this book is geared towards professionals, academicians, students, and researchers interested in detailed research on recent advancements in the management of risk in all fields.

Essentials of Lean Six Sigma

Author : Salman Taghizadegan
Publisher : Elsevier
ISBN 13 : 0080462324
Total Pages : 304 pages
Book Rating : 4.0/5 (84 download)

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Book Synopsis Essentials of Lean Six Sigma by : Salman Taghizadegan

Download or read book Essentials of Lean Six Sigma written by Salman Taghizadegan and published by Elsevier. This book was released on 2010-07-26 with total page 304 pages. Available in PDF, EPUB and Kindle. Book excerpt: Six Sigma is a management program that provides tools that help manufacturers obtain efficient, stream-lined production to coincide with ultimate high quality products. Essentials of Lean Six Sigma will show how the well-regarded analytical tools of Six Sigma quality control can be successfully brought into the well-established models of “lean manufacturing, bringing efficient, stream-lined production and high quality product readily together. This book offers a thorough, yet concise introduction to the essential mathematics of Six Sigma, with solid case examples from a variety of industrial settings, culminating in an extended case study. Various professionals will find this book immensely useful, whether it be the industrial engineer, the industrial manager, or anyone associated with engineering in a technical or managing role. It will bring about a clear understanding of not only how to implement Six Sigma statistical tools, but also how to do so within the bounds of Lean manufacturing scheme. It will show how Lean Six Sigma can help reinforce the notion of “less is more, while at the same time preserving minimal error rates in final manufactured products. Reviews the essential statistical tools upon which Six Sigma rests, including normal distribution and mean deviation and the derivation of 1 sigma through six sigma Explains essential lean tools like Value-Stream Mapping and quality improvement tools like Kaizen techniques within the context of Lean Six Sigma practice Extended case study to clearly demonstrate how Six Sigma and Lean principles have been actually implemented, reducing production times and costs and creating improved product quality

Lean Six Sigma for Engineers and Managers

Author : Matthew John Franchetti
Publisher : CRC Press
ISBN 13 : 1482243539
Total Pages : 274 pages
Book Rating : 4.4/5 (822 download)

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Book Synopsis Lean Six Sigma for Engineers and Managers by : Matthew John Franchetti

Download or read book Lean Six Sigma for Engineers and Managers written by Matthew John Franchetti and published by CRC Press. This book was released on 2015-03-16 with total page 274 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book introduces Lean Six Sigma (LSS) to engineers and managers interested in implementing LSS at their organizations. The book provides a detailed roadmap and industry examples to aid readers in understanding and implementing the LSS system. This book discusses the LSS process to define improvement needs, measure current business performance, analyze performance results using statistical tools, improve business and financial results, and control peak business performance.

Lean Six Sigma in Service

Author : Sandra L. Furterer
Publisher : CRC Press
ISBN 13 : 9781420079104
Total Pages : 468 pages
Book Rating : 4.0/5 (791 download)

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Book Synopsis Lean Six Sigma in Service by : Sandra L. Furterer

Download or read book Lean Six Sigma in Service written by Sandra L. Furterer and published by CRC Press. This book was released on 2016-04-19 with total page 468 pages. Available in PDF, EPUB and Kindle. Book excerpt: In real life, data is messy and doesn’t always fit into normal statistical distributions. This is especially true in service industries where the variables are, well, variable and directly related to and measured by the constantly changing needs of customers. As the breadth and depth of tools available has increased across the integrated Lean Six Sigma landscape, their integrated application has become more complex. Filled with case studies using real-world data, Lean Six Sigma in Service: Applications and Case Studies demonstrates how to integrate a suite of tools to make sense of an unstructured problem and focus on what is critical to customers. Using a clean, clear writing style that is not overly technical, the author describes the Six Sigma DMAIC (Define-Measure-Analyze-Improve-Control) and Design for Six Sigma IDDOV (Identify-Define-Design-Optimize-Validate) problem solving approaches and how they can be applied to service and transaction-related processes. The case studies illustrate the application of Lean Six Sigma tools to a wide variety of processes and problems including, but not limited to financial process improvement, designing a recruiting process, managing a college’s assets, and improving educational processes. Examples of tools include Pareto analysis, cause and effect analysis, failure mode and effects analysis, statistical process control, SIPOC, process flow charts, project management tools, cost of quality analysis, and Lean tools, such as 5S, 8 wastes, and the 5 whys. Ultimately, the Lean Six Sigma team must show improvement against the metrics that assess customer satisfaction. This book includes strategies for integrating Lean Six Sigma tools into measurable improvement processes and eliminating the root causes of problems. With its inclusion of case studies and an alternative approach to the material, the book provides an instant understanding of how others have successfully applied Lean Six Sigma tools. This understanding then translates into processes that can be applied to any service organization.

The Power of Process

Author : Matthew J. Zayko
Publisher : CRC Press
ISBN 13 : 1000462048
Total Pages : 222 pages
Book Rating : 4.0/5 (4 download)

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Book Synopsis The Power of Process by : Matthew J. Zayko

Download or read book The Power of Process written by Matthew J. Zayko and published by CRC Press. This book was released on 2021-10-28 with total page 222 pages. Available in PDF, EPUB and Kindle. Book excerpt: Lean Process Creation teaches the specific frames—the 6CON model—to look through to properly design any new process while optimizing the value-creating resources. The framing is applicable to create any process that involves people, technology, or equipment—whether the application is in manufacturing, healthcare, services, retail, or other industries. If you have a process, this approach will help. The result is 30% to 50% improvement in first-time quality, customer lead time, capital efficiency, labor productivity, and floorspace that could add up to millions of dollars saved per year. More important, it will increase both employee and customer satisfaction. The book details a case study from a manufacturing standpoint, starting with a tangible example to reinforce the 6CON model. This is the first book written from this viewpoint—connecting a realistic transformation with the detailed technical challenges, as well as the engagement of the stakeholders, each with their own bias. Key points and must-do actions are sprinkled throughout the case study to reinforce learning from the specific to the general. In this study, an empowered working team is charged with developing a new production line for a critical new product. As the story unfolds, they create an improved process that saves $5.6 million (10x payback on upfront resource investment) over the short life cycle of the product, as well as other measurable benefits in quality, ergonomics, and delivery. To an even greater benefit, they establish a new way of working that can be applied to all future process creation activities. Some organizations have tried their version of Lean process design following a formula or cookie-cutter approach. But true Lean process design goes well beyond forcing concepts and slogans into every situation. It is purposeful, scientific, and adaptable because every situation starts with a unique current state. In addition, Lean process design must include both the technical and social aspects, as they are essential to sustaining and improving any system. Observing the recurring problem of reworking processes that were newly launched brought the authors to the conclusion that a practical book focused on introducing the critical frames of Lean process creation was needed. This book enables readers to consider the details within each frame that must be addressed to create a Lean process. No slogans, no absolutes. Real thinking is required. This type of thinking is best learned from an example, so the authors provide this case study to demonstrate the thinking that should be applied to any process. High volume or low, simple or complex mix, manufacturing or service/transactional—the framing and thinking works. Along with the thinking, readers are enabled to derive their own future states. This is demonstrated in the story that surrounds the case study.