Investigating equipment failures through root cause failure analysis

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Publisher :
ISBN 13 :
Total Pages : 0 pages
Book Rating : 4.4/5 (851 download)

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Book Synopsis Investigating equipment failures through root cause failure analysis by : Rolly Angeles

Download or read book Investigating equipment failures through root cause failure analysis written by Rolly Angeles and published by . This book was released on 2021 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt:

How to Organize and Run a Failure Investigation

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Author :
Publisher : ASM International
ISBN 13 : 1615030484
Total Pages : 228 pages
Book Rating : 4.6/5 (15 download)

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Book Synopsis How to Organize and Run a Failure Investigation by : Daniel P. Dennies

Download or read book How to Organize and Run a Failure Investigation written by Daniel P. Dennies and published by ASM International. This book was released on 2005 with total page 228 pages. Available in PDF, EPUB and Kindle. Book excerpt: Learning the proper steps for organizing a failure investigation ensures success. Failure investigations cross company functional boundaries and are an integral component of any design or manufacturing business operation. Well-organized and professionally conducted investigations are essential for solving manufacturing problems and assisting in redesigns. This book outlines a proven systematic approach to failure investigation. It explains the relationship between various failure sources (corrosion, for example) and the organization and conduct of the investigation. It provides a learning platform for engineers from all disciplines: materials, design, manufacturing, quality, and management. The examples in this book focus on the definition of and requirements for a professionally performed failure analysis of a physical object or structure. However, many of the concepts have much greater utility than for investigating the failure of physical objects. For example, the book provides guidance in areas such as learning how to define objectives, negotiating the scope of investigation, examining the physical evidence, and applying general problem-solving techniques.

Root Cause Failure Analysis

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Publisher : John Wiley & Sons
ISBN 13 : 1119615542
Total Pages : 354 pages
Book Rating : 4.1/5 (196 download)

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Book Synopsis Root Cause Failure Analysis by : Trinath Sahoo

Download or read book Root Cause Failure Analysis written by Trinath Sahoo and published by John Wiley & Sons. This book was released on 2021-05-18 with total page 354 pages. Available in PDF, EPUB and Kindle. Book excerpt: Root Cause Failure Analysis Provides the knowledge and failure analysis skills necessary for preventing and investigating process equipment failures Process equipment and piping systems are essential for plant availability and performance. Regularly exposed to hazardous service conditions and damage mechanisms, these critical plant assets can result in major failures if not effectively monitored and assessed—potentially causing serious injuries and significant business losses. When used proactively, Root Cause Failure Analysis (RCFA) helps reliability engineers inspect the process equipment and piping system before any abnormal conditions occur. RCFA is equally important after a failure happens: it determines the impact of a failure, helps control the resultant damage, and identifies the steps for preventing future problems. Root Cause Failure Analysis: A Guide to Improve Plant Reliability offers readers clear understanding of degradation mechanisms of process equipment and the concepts needed to perform industrial RCFA investigations. This comprehensive resource describes the methodology of RCFA and provides multiple techniques and industry practices for identifying, predicting, and evaluating equipment failures. Divided into two parts, the text first introduces Root Cause Analysis, explains the failure analysis process, and discusses the management of both human and latent error. The second part focuses on failure analysis of various components such as bolted joints, mechanical seals, steam traps, gearboxes, bearings, couplings, pumps, and compressors. This authoritative volume: Illustrates how failures are associated with part integrity, a complete system, or the execution of an engineering process Describes how proper design, operation, and maintenance of the equipment help to enhance their reliability Covers analysis techniques and industry practices including 5-Why RCFA, fault tree analysis, Pareto charts, and Ishikawa diagrams Features a detailed case study of process plant machinery and a chapter on proactive measures for avoiding failures Bridging the gap between engineering education and practical application, Root Cause Failure Analysis: A Guide to Improve Plant Reliability is an important reference and guide for industrial professionals, including process plant engineers, planning managers, operation and maintenance engineers, process designers, chemical engineers, and instrument engineers. It is also a valuable text for researchers, instructors, and students in relevant areas of engineering and science.

Investigating Equipment Failures Through Root Cause Failure Analysis

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Author :
Publisher : World Class Maintenance Management
ISBN 13 :
Total Pages : 346 pages
Book Rating : 4.8/5 (852 download)

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Book Synopsis Investigating Equipment Failures Through Root Cause Failure Analysis by : Rolly Angeles

Download or read book Investigating Equipment Failures Through Root Cause Failure Analysis written by Rolly Angeles and published by World Class Maintenance Management. This book was released on 2021-12-05 with total page 346 pages. Available in PDF, EPUB and Kindle. Book excerpt: Root Cause Failure Analysis is about learning from the things that go wrong in our industries. This book explains the different levels of conducting a thorough Root Cause Failure Analysis Investigation.

Practical Root Cause Failure Analysis

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Author :
Publisher : CRC Press
ISBN 13 : 1000644243
Total Pages : 147 pages
Book Rating : 4.0/5 (6 download)

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Book Synopsis Practical Root Cause Failure Analysis by : Randy Riddell

Download or read book Practical Root Cause Failure Analysis written by Randy Riddell and published by CRC Press. This book was released on 2022-06-07 with total page 147 pages. Available in PDF, EPUB and Kindle. Book excerpt: Root Cause Failure Analysis (RCFA) is a method used by maintenance and reliability industry professionals as one of the key tools to drive improvement. This book offers a quick guide to the applications involved in performing a successful RCFA by providing a foundational view of maintenance and reliability strategies. It also highlights the practical applications of RCFA and identifies how to achieve a successful RCFA, as well as discussing common equipment failures and how to solve them. Case studies on topics including pump system failure analysis and vibration analysis are included. Suggests examples on how to solve common failure on many types of equipment, including fatigue, pumps, bearings, and mechanical power transmission Highlights practical applications of RCFA Identifies key elements for how to achieve a successful RCFA Presents case studies on topics including pump system failure analysis and vibration analysis The book is a must-read for any reliability engineer, particularly mechanical reliability professionals.

Root Cause Failure Analysis

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Author :
Publisher : Butterworth-Heinemann
ISBN 13 : 0750671580
Total Pages : 317 pages
Book Rating : 4.7/5 (56 download)

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Book Synopsis Root Cause Failure Analysis by : R. Keith Mobley

Download or read book Root Cause Failure Analysis written by R. Keith Mobley and published by Butterworth-Heinemann. This book was released on 1999 with total page 317 pages. Available in PDF, EPUB and Kindle. Book excerpt: Root Cause Failure Analysis provides the concepts needed to effectively perform industrial troubleshooting investigations. It describes the methodology to perform Root Cause Failure Analysis (RCFA), one of the hottest topics currently in maintenance engineering. It also includes detailed equipment design and troubleshooting guidelines, which are needed to perform RCFA on machinery found in most production facilities. This is the latest book in a new series published by Butterworth-Heinemann in association with PLANT ENGINEERING magazine. PLANT ENGINEERING fills a unique information need for the men and women who operate and maintain industrial plants. It bridges the information gap between engineering education and practical application. As technology advances at increasingly faster rates, this information service is becoming more and more important. Since its first issue in 1947, PLANT ENGINEERING has stood as the leading problem-solving information source for America's industrial plant engineers, and this book series will effectively contribute to that resource and reputation. Provides information essential to industrial troubleshooting investigations Describes the methods of root cause failure analysis, a hot topic in maintenance engineering Includes detailed equipment-design guidelines

Root Cause Failure Analysis

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 1119615593
Total Pages : 352 pages
Book Rating : 4.1/5 (196 download)

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Book Synopsis Root Cause Failure Analysis by : Trinath Sahoo

Download or read book Root Cause Failure Analysis written by Trinath Sahoo and published by John Wiley & Sons. This book was released on 2021-05-05 with total page 352 pages. Available in PDF, EPUB and Kindle. Book excerpt: Root Cause Failure Analysis Provides the knowledge and failure analysis skills necessary for preventing and investigating process equipment failures Process equipment and piping systems are essential for plant availability and performance. Regularly exposed to hazardous service conditions and damage mechanisms, these critical plant assets can result in major failures if not effectively monitored and assessed—potentially causing serious injuries and significant business losses. When used proactively, Root Cause Failure Analysis (RCFA) helps reliability engineers inspect the process equipment and piping system before any abnormal conditions occur. RCFA is equally important after a failure happens: it determines the impact of a failure, helps control the resultant damage, and identifies the steps for preventing future problems. Root Cause Failure Analysis: A Guide to Improve Plant Reliability offers readers clear understanding of degradation mechanisms of process equipment and the concepts needed to perform industrial RCFA investigations. This comprehensive resource describes the methodology of RCFA and provides multiple techniques and industry practices for identifying, predicting, and evaluating equipment failures. Divided into two parts, the text first introduces Root Cause Analysis, explains the failure analysis process, and discusses the management of both human and latent error. The second part focuses on failure analysis of various components such as bolted joints, mechanical seals, steam traps, gearboxes, bearings, couplings, pumps, and compressors. This authoritative volume: Illustrates how failures are associated with part integrity, a complete system, or the execution of an engineering process Describes how proper design, operation, and maintenance of the equipment help to enhance their reliability Covers analysis techniques and industry practices including 5-Why RCFA, fault tree analysis, Pareto charts, and Ishikawa diagrams Features a detailed case study of process plant machinery and a chapter on proactive measures for avoiding failures Bridging the gap between engineering education and practical application, Root Cause Failure Analysis: A Guide to Improve Plant Reliability is an important reference and guide for industrial professionals, including process plant engineers, planning managers, operation and maintenance engineers, process designers, chemical engineers, and instrument engineers. It is also a valuable text for researchers, instructors, and students in relevant areas of engineering and science.

TapRooT

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Author :
Publisher :
ISBN 13 : 9781893130029
Total Pages : 422 pages
Book Rating : 4.1/5 (3 download)

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Book Synopsis TapRooT by : Mark Paradies

Download or read book TapRooT written by Mark Paradies and published by . This book was released on 2000 with total page 422 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Root Cause Analysis Handbook

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Publisher : Rothstein Publishing
ISBN 13 : 1931332827
Total Pages : 296 pages
Book Rating : 4.9/5 (313 download)

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Book Synopsis Root Cause Analysis Handbook by : ABS Consulting

Download or read book Root Cause Analysis Handbook written by ABS Consulting and published by Rothstein Publishing. This book was released on 2014-10-01 with total page 296 pages. Available in PDF, EPUB and Kindle. Book excerpt: Are you trying to improve performance, but find that the same problems keep getting in the way? Safety, health, environmental quality, reliability, production, and security are at stake. You need the long-term planning that will keep the same issues from recurring. Root Cause Analysis Handbook: A Guide to Effective Incident Investigation is a powerful tool that gives you a detailed step-by-step process for learning from experience. Reach for this handbook any time you need field-tested advice for investigating, categorizing, reporting and trending, and ultimately eliminating the root causes of incidents. It includes step-by-step instructions, checklists, and forms for performing an analysis and enables users to effectively incorporate the methodology and apply it to a variety of situations. Using the structured techniques in the Root Cause Analysis Handbook, you will: Understand why root causes are important. Identify and define inherent problems. Collect data for problem-solving. Analyze data for root causes. Generate practical recommendations. The third edition of this global classic is the most comprehensive, all-in-one package of book, downloadable resources, color-coded RCA map, and licensed access to online resources currently available for Root Cause Analysis (RCA). Called by users "the best resource on the subject" and "in a league of its own." Based on globally successful, proprietary methodology developed by ABS Consulting, an international firm with 50 years' experience in 35 countries. Root Cause Analysis Handbook is widely used in corporate training programs and college courses all over the world. If you are responsible for quality, reliability, safety, and/or risk management, you'll want this comprehensive and practical resource at your fingertips. The book has also been selected by the American Society for Quality (ASQ) and the Risk and Insurance Society (RIMS) as a "must have" for their members.

TapRooT

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Publisher :
ISBN 13 : 9781893130050
Total Pages : 502 pages
Book Rating : 4.1/5 (3 download)

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Book Synopsis TapRooT by : Mark Paradies

Download or read book TapRooT written by Mark Paradies and published by . This book was released on 2008-01-01 with total page 502 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Troubleshooting and Root Cause Failure Analysis

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Author :
Publisher :
ISBN 13 : 9780831136659
Total Pages : 224 pages
Book Rating : 4.1/5 (366 download)

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Book Synopsis Troubleshooting and Root Cause Failure Analysis by : Paul J R Lanthier

Download or read book Troubleshooting and Root Cause Failure Analysis written by Paul J R Lanthier and published by . This book was released on 2021-01-08 with total page 224 pages. Available in PDF, EPUB and Kindle. Book excerpt: In the field of maintenance, good problem-solving practices are among the most important elements to maximizing equipment uptime, and by resolving the root cause of the failure, in increasing equipment reliability. To be successful, an organization must be able to resolve the effects of a failure quickly so that it can go back to normal, and, in some cases, determine the cause of the failure so that a permanent solution can be identified and implemented. These are two distinct requirements (troubleshooting and root cause failure analysis), with distinctive requirements. Both are important, and one cannot exist without the other if we want to be efficient and effective in resolving asset failures. This work takes a unique approach to equipment failure-related problem solving by presenting both types of failure resolution techniques, the purpose of each, and describing how best to use them. In presenting root cause failure analysis, the book distinguishes between information gathering and failure analysis. It provides five information gathering methods and three root cause analysis methods from the 5-Whys to Logic Tree Analysis to Single Functional Failure RCM. It follows a structured approach to managing the RCFA, from stabilizing the site and gathering information, to implementing and sustaining the results, to leveraging the solution. This book provides practical methods and tools needed to achieve problem-solving goals and objectives, both when troubleshooting a problem as well as when determining a permanent solution. All of this information is kept to a concise and extremely readable length and format. The market needs a practical troubleshooting and RCFA guide that is not software specific and that provides a clear, structured approach to both. This work is that rare find. Features Explores problem solving as a science. Focuses on how to help an organization be successful, both at quickly getting the plant back in operation, and defining permanent solutions. The only book to detail troubleshooting and RCFA under the same cover.

Root Cause Analysis, Second Edition

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Author :
Publisher : Quality Press
ISBN 13 : 0873899822
Total Pages : 250 pages
Book Rating : 4.8/5 (738 download)

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Book Synopsis Root Cause Analysis, Second Edition by : Duke Okes

Download or read book Root Cause Analysis, Second Edition written by Duke Okes and published by Quality Press. This book was released on 2019-02-06 with total page 250 pages. Available in PDF, EPUB and Kindle. Book excerpt: This best-seller can help anyone whose role is to try to find specific causes for failures. It provides detailed steps for solving problems, focusing more heavily on the analytical process involved in finding the actual causes of problems. It does this using figures, diagrams, and tools useful for helping to make our thinking visible. This increases our ability to see what is truly significant and to better identify errors in our thinking. In the sections on finding root causes, this second edition now includes: more examples on the use of multi-vari charts; how thought experiments can help guide data interpretation; how to enhance the value of the data collection process; cautions for analyzing data; and what to do if one can’t find the causes. In its guidance on solution identification, biomimicry and TRIZ have been added as potential solution identification techniques. In addition, the appendices have been revised to include: an expanded breakdown of the 7 M’s, which includes more than 50 specific possible causes; forms for tracking causes and solutions, which can help maintain alignment of actions; techniques for how to enhance the interview process; and example responses to problem situations that the reader can analyze for appropriateness.

Root Cause Analysis

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Publisher : CRC Press
ISBN 13 : 0429822111
Total Pages : 332 pages
Book Rating : 4.4/5 (298 download)

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Book Synopsis Root Cause Analysis by : Mark A. Latino

Download or read book Root Cause Analysis written by Mark A. Latino and published by CRC Press. This book was released on 2019-06-26 with total page 332 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book comprehensively outlines what a holistic and effective Root Cause Analysis (RCA) system looks like. From the designing of the support infrastructure to the measuring of effectiveness on the bottom-line, this book provides the blueprint for making it happen. While traditionally RCA is viewed as a reactive tool, the authors will show how it can be applied proactively to prevent failures from occurring in the first place. RCA is a key element of any successful Reliability Engineering initiative. Such initiatives are comprised of equipment, process and human reliability foundations. Human reliability is critical to the success of a true RCA approach. This book explores the anatomy of a failure (undesirable outcome) as well as a potential failure (high risks). Virtually all failures are triggered by errors of omission or commission by human beings. The methodologies described in this book are applicable to any industry because the focus is on the human being's ability to think through why things go wrong, not on the industry or the nature of the failure. This book correlates reliability to safety as well as human performance improvement efforts. The author has provided a healthy balance between theory and practical application, wrapping up with case studies demonstrating bottom-line results. Features Outlines in detail every aspect of an effective RCA ‘system’ Displays appreciation for the role of understanding the physics of a failure as well as the human and system’s contribution Demonstrates the role of RCA in a comprehensive Asset Performance Management (APM) system Explores the correlation between Reliability Engineering and Safety Integrates the concepts of Human Performance Improvement, Learning Teams, and Human Error Reduction approaches into RCA

Machinery Failure Analysis and Troubleshooting

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Author :
Publisher : Butterworth-Heinemann
ISBN 13 :
Total Pages : 734 pages
Book Rating : 4.3/5 (91 download)

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Book Synopsis Machinery Failure Analysis and Troubleshooting by : Heinz P. Bloch

Download or read book Machinery Failure Analysis and Troubleshooting written by Heinz P. Bloch and published by Butterworth-Heinemann. This book was released on 1994 with total page 734 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Practical Plant Failure Analysis

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Author :
Publisher : CRC Press
ISBN 13 : 1420020005
Total Pages : 290 pages
Book Rating : 4.4/5 (2 download)

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Book Synopsis Practical Plant Failure Analysis by : Neville W. Sachs

Download or read book Practical Plant Failure Analysis written by Neville W. Sachs and published by CRC Press. This book was released on 2016-04-19 with total page 290 pages. Available in PDF, EPUB and Kindle. Book excerpt: Component failures result from a combination of factors involving materials science, mechanics, thermodynamics, corrosion, and tribology. With the right guidance, you don’t have to be an authority in all of these areas to become skilled at diagnosing and preventing failures. Based on the author’s more than thirty years of experience, Practical Plant Failure Analysis: A Guide to Understanding Machinery Deterioration and Improving Equipment Reliability is a down-to-earth guide to improving machinery maintenance and reliability. Illustrated with hundreds of diagrams and photographs, this book examines... · When and how to conduct a physical failure analysis · Basic material properties including heat treating mechanisms, work hardening, and the effects of temperature changes on material properties · The differences in appearance between ductile overload, brittle overload, and fatigue failures · High cycle fatigue and how to differentiate between high stress concentrations and high operating stresses · Low cycle fatigue and unusual fatigue situations · Lubrication and its influence on the three basic bearing designs · Ball and roller bearings, gears, fasteners, V-belts, and synchronous belts Taking a detailed and systematic approach, Practical Plant Failure Analysis thoroughly explains the four major failure mechanisms—wear, corrosion, overload, and fatigue—as well as how to identify them. The author clearly identifies how these mechanisms appear in various components and supplies convenient charts that demonstrate how to identify the specific causes of failure.

Root Cause Analysis, Second Edition

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Author :
Publisher : Quality Press
ISBN 13 : 0873896920
Total Pages : 306 pages
Book Rating : 4.8/5 (738 download)

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Book Synopsis Root Cause Analysis, Second Edition by : Bjørn Andersen

Download or read book Root Cause Analysis, Second Edition written by Bjørn Andersen and published by Quality Press. This book was released on 2006-01-01 with total page 306 pages. Available in PDF, EPUB and Kindle. Book excerpt: This updated and expanded edition discusses many different tools for root cause analysis and presents them in an easy-to-follow structure: a general description of the tool, its purpose and typical applications, the procedure when using it, an example of its use, a checklist to help you make sure if is applied properly, and different forms and templates (that can also be found on an accompanying CD-ROM). The examples used are general enough to apply to any industry or market. The layout of the book has been designed to help speed your learning. Throughout, the authors have split the pages into two halves: the top half presents key concepts using brief language—almost keywords—and the bottom half uses examples to help explain those concepts. A roadmap in the margin of every page simplifies navigating the book and searching for specific topics. The book is suited for employees and managers at any organizational level in any type of industry, including service, manufacturing, and the public sector.

Root Cause Failure Analysis

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Author :
Publisher : Elsevier
ISBN 13 : 0080516424
Total Pages : 296 pages
Book Rating : 4.0/5 (85 download)

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Book Synopsis Root Cause Failure Analysis by : R. Keith Mobley

Download or read book Root Cause Failure Analysis written by R. Keith Mobley and published by Elsevier. This book was released on 1999-06-16 with total page 296 pages. Available in PDF, EPUB and Kindle. Book excerpt: Root Cause Failure Analysis provides the concepts needed to effectively perform industrial troubleshooting investigations. It describes the methodology to perform Root Cause Failure Analysis (RCFA), one of the hottest topics currently in maintenance engineering. It also includes detailed equipment design and troubleshooting guidelines, which are needed to perform RCFA on machinery found in most production facilities. This is the latest book in a new series published by Butterworth-Heinemann in association with PLANT ENGINEERING magazine. PLANT ENGINEERING fills a unique information need for the men and women who operate and maintain industrial plants. It bridges the information gap between engineering education and practical application. As technology advances at increasingly faster rates, this information service is becoming more and more important. Since its first issue in 1947, PLANT ENGINEERING has stood as the leading problem-solving information source for America's industrial plant engineers, and this book series will effectively contribute to that resource and reputation. Provides information essential to industrial troubleshooting investigations Describes the methods of root cause failure analysis, a hot topic in maintenance engineering Includes detailed equipment-design guidelines