Fundamentals Of Laser Powder Bed Fusion Of Metals

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Fundamentals of Laser Powder Bed Fusion of Metals

Author : Igor Yadroitsev
Publisher : Elsevier
ISBN 13 : 0128240911
Total Pages : 678 pages
Book Rating : 4.1/5 (282 download)

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Book Synopsis Fundamentals of Laser Powder Bed Fusion of Metals by : Igor Yadroitsev

Download or read book Fundamentals of Laser Powder Bed Fusion of Metals written by Igor Yadroitsev and published by Elsevier. This book was released on 2021-05-23 with total page 678 pages. Available in PDF, EPUB and Kindle. Book excerpt: Laser powder bed fusion of metals is a technology that makes use of a laser beam to selectively melt metal powder layer-by-layer in order to fabricate complex geometries in high performance materials. The technology is currently transforming aerospace and biomedical manufacturing and its adoption is widening into other industries as well, including automotive, energy, and traditional manufacturing. With an increase in design freedom brought to bear by additive manufacturing, new opportunities are emerging for designs not possible previously and in material systems that now provide sufficient performance to be qualified in end-use mission-critical applications. After decades of research and development, laser powder bed fusion is now enabling a new era of digitally driven manufacturing. Fundamentals of Laser Powder Bed Fusion of Metals will provide the fundamental principles in a broad range of topics relating to metal laser powder bed fusion. The target audience includes new users, focusing on graduate and undergraduate students; however, this book can also serve as a reference for experienced users as well, including senior researchers and engineers in industry. The current best practices are discussed in detail, as well as the limitations, challenges, and potential research and commercial opportunities moving forward. Presents laser powder bed fusion fundamentals, as well as their inherent challenges Provides an up-to-date summary of this advancing technology and its potential Provides a comprehensive textbook for universities, as well as a reference for industry Acts as quick-reference guide

Hot work tool steel in laser powder bed fusion: from parameter optimization to quality monitoring in industrial application

Author : Liang Wu
Publisher : BoD – Books on Demand
ISBN 13 : 3737611785
Total Pages : 202 pages
Book Rating : 4.7/5 (376 download)

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Book Synopsis Hot work tool steel in laser powder bed fusion: from parameter optimization to quality monitoring in industrial application by : Liang Wu

Download or read book Hot work tool steel in laser powder bed fusion: from parameter optimization to quality monitoring in industrial application written by Liang Wu and published by BoD – Books on Demand. This book was released on 2024-01-01 with total page 202 pages. Available in PDF, EPUB and Kindle. Book excerpt: This dissertation thesis focuses on applying the powder bed fusion with laser beam (PBF-LB) technology on hot work steel. It aims at achieving comparable properties with the products from the traditional manufacturing route. Using the reference powder H13, the influence of various factors, i.e., laser settings (such as laser power and scan speed) and machine settings (such as preheating) on the melting pool morphology and printing defects, is intensively investigated to check the feasibility of printing H13 components through PBF-LB technology and finally optimize the fabrication parameters for high-quality printing in lab-scale size. Furthermore, the consecutive research on the impact of the post-treatment, machine sensitivity, and powder condition provides a basis for scaling up the process and offers industrially usable products with adequate properties. Furthermore, after assessing the defects during the investigation, the classification of the defects deepens the understanding of the material-laser interaction. The mechanism for stress-lead cracks can guide the development of new types of material applied to the PBF-LB process, especially carbon-bearing steel. Finally, based on the mechanism of defect generation, the principle of the real-time defect-based monitoring system is proposed. After recognizing defects and assembling discrete points, the digital twin is established from various monitoring signals, which can be applied for on-time quality assurance without destructive testing.

Fatigue in Additive Manufactured Metals

Author : Filippo Berto
Publisher : Elsevier
ISBN 13 : 0323998313
Total Pages : 321 pages
Book Rating : 4.3/5 (239 download)

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Book Synopsis Fatigue in Additive Manufactured Metals by : Filippo Berto

Download or read book Fatigue in Additive Manufactured Metals written by Filippo Berto and published by Elsevier. This book was released on 2023-10-01 with total page 321 pages. Available in PDF, EPUB and Kindle. Book excerpt: Fatigue in Additive Manufactured Metals provides a brief overview of the fundamental mechanics involved in metal fatigue and fracture, assesses the unique properties of additive manufactured metals, and provides an in-depth exploration of how and why fatigue occurs in additive manufactured metals. Additional sections cover solutions for preventing it, best-practice design methods, and more. The book recommends cutting-edge evidence-based approaches for designing longer lasting additive manufactured metals, discusses the latest trends in the field and the various aspects of low cycle fatigue, and looks at both post-treatment and manufacturing process-based solutions. By providing international standards and testing procedures of additive manufactured metal parts and discussing the environmental impacts of additive manufacturing of metals and outlining simulation and modeling scenarios, this book is an ideal resource for users in industry. Discusses the underlying mechanisms controlling the fatigue behavior of additive manufactured metal components as well as how to improve the fatigue life of these components via both manufacturing processes and post-processing Studies the variability of properties in additive manufactured metals, the effects of different process conditions on mechanical reliability, probabilistic versus deterministic aspects, and more Outlines nondestructive failure analysis techniques and highlights the effects of unique microstructural characteristics on fatigue in additive manufactured metals

Al-Si Alloys

Author : Francisco C. Robles Hernandez
Publisher : Springer
ISBN 13 : 3319583808
Total Pages : 237 pages
Book Rating : 4.3/5 (195 download)

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Book Synopsis Al-Si Alloys by : Francisco C. Robles Hernandez

Download or read book Al-Si Alloys written by Francisco C. Robles Hernandez and published by Springer. This book was released on 2017-07-02 with total page 237 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book details aluminum alloys with special focus on the aluminum silicon (Al‐Si) systems – that are the most abundant alloys second only to steel. The authors include a description of the manufacturing principles, thermodynamics, and other main characteristics of Al‐Si alloys. Principles of processing, testing, and in particular applications in the Automotive, Aeronautical and Aerospace fields are addressed.

Additive Manufacturing of Metals

Author : Leila Ladani
Publisher :
ISBN 13 : 9781605956008
Total Pages : 251 pages
Book Rating : 4.9/5 (56 download)

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Book Synopsis Additive Manufacturing of Metals by : Leila Ladani

Download or read book Additive Manufacturing of Metals written by Leila Ladani and published by . This book was released on 2020-08 with total page 251 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book is a technical introduction to additive manufacturing (AM) with a focus on powder bed fusion and metals. It provides the theory and industry-based practices to design, make, and test metal components via AM. After outlining the methods and materials of powder bed methods, the book explains the workings and physical limitations of electron beam and laser melt technologies in manufacturing parts, using a variety of metal powders. In this context, the physics of powder melting is described, as well as the effects of temperature variables on the properties of a part. The critical elements of how powder feedstock is chosen and formulated are explained. Processing methods are described using original design and engineering parameters developed by the author. Information is provided on current test methods of metals produced by AM, as well as how to carry out quality control, monitor reliability, and implement safety standards. For process design, a section is devoted to modeling.Each chapter includes a set of problems for students and practitioners that reflect metals' fabrication in industry.

Quality Analysis of Additively Manufactured Metals

Author : Javad Kadkhodapour
Publisher : Elsevier
ISBN 13 : 0323886493
Total Pages : 858 pages
Book Rating : 4.3/5 (238 download)

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Book Synopsis Quality Analysis of Additively Manufactured Metals by : Javad Kadkhodapour

Download or read book Quality Analysis of Additively Manufactured Metals written by Javad Kadkhodapour and published by Elsevier. This book was released on 2022-11-30 with total page 858 pages. Available in PDF, EPUB and Kindle. Book excerpt: Quality Analysis of Additively Manufactured Metals: Simulation Approaches, Processes, and Microstructure Properties provides readers with a firm understanding of the failure and fatigue processes of additively manufactured metals. With a focus on computational methods, the book analyzes the process-microstructure-property relationship of these metals and how it affects their quality while also providing numerical, analytical, and experimental data for material design and investigation optimization. It outlines basic additive manufacturing processes for metals, strategies for modeling the microstructural features of metals and how these features differ based on the manufacturing process, and more.Improvement of additively manufactured metals through predictive simulation methods and microdamage and micro-failure in quasi-static and cyclic loading scenarios are covered, as are topology optimization methods and residual stress analysis techniques. The book concludes with a section featuring case studies looking at additively manufactured metals in automotive, biomedical and aerospace settings. Provides insights and outlines techniques for analyzing why additively manufactured metals fail and strategies for avoiding those failures Defines key terms and concepts related to the failure analysis, quality assurance and optimization processes of additively manufactured metals Includes simulation results, experimental data and case studies

Characterisation of Areal Surface Texture

Author : Richard Leach
Publisher : Springer Nature
ISBN 13 : 3031593103
Total Pages : 390 pages
Book Rating : 4.0/5 (315 download)

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Book Synopsis Characterisation of Areal Surface Texture by : Richard Leach

Download or read book Characterisation of Areal Surface Texture written by Richard Leach and published by Springer Nature. This book was released on with total page 390 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Handbook of Laser-Based Sustainable Surface Modification and Manufacturing Techniques

Author : Hitesh Vasudev
Publisher : CRC Press
ISBN 13 : 1000902099
Total Pages : 205 pages
Book Rating : 4.0/5 (9 download)

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Book Synopsis Handbook of Laser-Based Sustainable Surface Modification and Manufacturing Techniques by : Hitesh Vasudev

Download or read book Handbook of Laser-Based Sustainable Surface Modification and Manufacturing Techniques written by Hitesh Vasudev and published by CRC Press. This book was released on 2023-07-05 with total page 205 pages. Available in PDF, EPUB and Kindle. Book excerpt: This handbook provides an insight into the advancements in surface engineering methods, addressing the microstructural features, properties, mechanisms of surface degradation failures, and tribological performance of the components. Emphasis is placed on the use of laser cladding methods because they make it simple to deposit new classes of materials such nano-composites, nanotubes, and smart materials. Handbook of Laser-Based Sustainable Surface Modification and Manufacturing Techniques discusses the main mechanism behind the surface degradation of structural components in strenuous environments. It highlights the capacity of laser cladding to operate on a wide range of substrate materials and shapes as well as presents how laser cladding can offer new possibilities in the reconditioning of components and how, in many cases, these approaches are the only solution for economic efficiency. The handbook illustrates how the type of laser, laser optics, and the parameters of the process can be efficiently selected, and thus the number of applications of laser cladding and its applications can be increased. The standard methods of testing used for various types of biomedical devices and tools, as well as the advantages of combining laser cladding with simultaneous induction heating, are described as well within this handbook. Features: Discusses the role of claddings fabricated with laser technique to withstand wear and corrosion Highlights the role of laser in the manufacturing of alloys and recent advancements in laser based additive manufacturing processes Presents the possibilities, applications and challenges in laser surfacing Illustrates the post-treatments of powders and coatings and case studies related to laser surface technology Offers the standard methods of testing applied to various types of biomedical devices and tools Goes over the advantages of combining laser cladding with simultaneous induction heating The technical outcomes of these surface engineering methods are helpful for academics, students, and professionals who are working in this field, as this enlightens their understanding of the performance of these latest processes. The audience is broad and multidisciplinary.

Solid Freeform Fabrication

Author : J. J. Beaman
Publisher :
ISBN 13 : 9781461563280
Total Pages : 344 pages
Book Rating : 4.5/5 (632 download)

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Book Synopsis Solid Freeform Fabrication by : J. J. Beaman

Download or read book Solid Freeform Fabrication written by J. J. Beaman and published by . This book was released on 2014-09-01 with total page 344 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Handbook of Post-Processing in Additive Manufacturing

Author : Gurminder Singh
Publisher : CRC Press
ISBN 13 : 1000963314
Total Pages : 219 pages
Book Rating : 4.0/5 (9 download)

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Book Synopsis Handbook of Post-Processing in Additive Manufacturing by : Gurminder Singh

Download or read book Handbook of Post-Processing in Additive Manufacturing written by Gurminder Singh and published by CRC Press. This book was released on 2023-10-04 with total page 219 pages. Available in PDF, EPUB and Kindle. Book excerpt: Handbook of Post-Processing in Additive Manufacturing is a key resource on postprocessing treatments available for additive manufactured products. It provides broad coverage of the theory behind emerging technology, material development, functional characterization, and technical details required to investigate novel applications and methods and put them to use. The handbook presents experimental breakthroughs of novel methodologies that treat additively manufactured parts, which are suitable for demanding engineering applications. This handbook emphasizes the various types of post-processing technologies that can effectively eliminate the inferiorities of additively manufactured components. It also provides a collection of key principles, literature, methodologies, experimental results, case studies, and theoretical aspects of the different types of postprocessing techniques, along with different classes of materials and end-applications. This book is an ideal reference for libraries and post-graduate courses as well as the professional market, including, but not limited to manufacturing, mechanical and industrial engineering, and materials science.

Additive Manufacturing of Metals

Author : John O. Milewski
Publisher : Springer
ISBN 13 : 3319582054
Total Pages : 343 pages
Book Rating : 4.3/5 (195 download)

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Book Synopsis Additive Manufacturing of Metals by : John O. Milewski

Download or read book Additive Manufacturing of Metals written by John O. Milewski and published by Springer. This book was released on 2017-06-28 with total page 343 pages. Available in PDF, EPUB and Kindle. Book excerpt: This engaging volume presents the exciting new technology of additive manufacturing (AM) of metal objects for a broad audience of academic and industry researchers, manufacturing professionals, undergraduate and graduate students, hobbyists, and artists. Innovative applications ranging from rocket nozzles to custom jewelry to medical implants illustrate a new world of freedom in design and fabrication, creating objects otherwise not possible by conventional means. The author describes the various methods and advanced metals used to create high value components, enabling readers to choose which process is best for them. Of particular interest is how harnessing the power of lasers, electron beams, and electric arcs, as directed by advanced computer models, robots, and 3D printing systems, can create otherwise unattainable objects. A timeline depicting the evolution of metalworking, accelerated by the computer and information age, ties AM metal technology to the rapid evolution of global technology trends. Charts, diagrams, and illustrations complement the text to describe the diverse set of technologies brought together in the AM processing of metal. Extensive listing of terms, definitions, and acronyms provides the reader with a quick reference guide to the language of AM metal processing. The book directs the reader to a wealth of internet sites providing further reading and resources, such as vendors and service providers, to jump start those interested in taking the first steps to establishing AM metal capability on whatever scale. The appendix provides hands-on example exercises for those ready to engage in experiential self-directed learning.

SPS2022

Author : A.H.C. Ng
Publisher : IOS Press
ISBN 13 : 1643682695
Total Pages : 874 pages
Book Rating : 4.6/5 (436 download)

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Book Synopsis SPS2022 by : A.H.C. Ng

Download or read book SPS2022 written by A.H.C. Ng and published by IOS Press. This book was released on 2022-05-17 with total page 874 pages. Available in PDF, EPUB and Kindle. Book excerpt: The realization of a successful product requires collaboration between developers and producers, taking account of stakeholder value, reinforcing the contribution of industry to society and enhancing the wellbeing of workers while respecting planetary boundaries. Founded in 2006, the Swedish Production Academy (SPA) aims to drive and develop production research and education and to increase cooperation within the production area. This book presents the proceedings of the 10th Swedish Production Symposium (SPS2022), held in Skövde, Sweden, from 26-29 April 2022. The overall theme of the symposium was ‘Industry 5.0 Transformation – Towards a Sustainable, Human-Centric, and Resilient Production’. Since its inception in 2007, the purpose of SPS has been to facilitate an event at which members and interested participants from industry and academia can meet to exchange ideas. The 69 papers accepted for presentation here are grouped into ten sections: resource-efficient production; flexible production; humans in the production system; circular production systems and maintenance; integrated product and production development; industrial optimization and decision-making; cyber-physical production systems and digital twins; innovative production processes and additive manufacturing; smart and resilient supply chains; and linking research and education. Also included are three sections covering the Special Sessions at SPS2022: artificial intelligence and industrial analytics in industry 4.0; development of resilient and sustainable production systems; and boundary crossing and boundary objects in product and production development. The book will be of interest to all those involved in the development and production of future products.

Additive Manufacturing for Chemical Sciences and Engineering

Author : Suresh K. Bhargava
Publisher : Springer Nature
ISBN 13 : 9811922934
Total Pages : 342 pages
Book Rating : 4.8/5 (119 download)

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Book Synopsis Additive Manufacturing for Chemical Sciences and Engineering by : Suresh K. Bhargava

Download or read book Additive Manufacturing for Chemical Sciences and Engineering written by Suresh K. Bhargava and published by Springer Nature. This book was released on 2022-09-01 with total page 342 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book is tailored designed for both researchers as well as academics teaching or introducing Advanced Manufacturing course to their classrooms. It presents the current state of research in this field of research and major challenges identified so far, for the integration of additive manufacturing into chemical processes. Unique capability of transforming materials into functional devices with specific geometry using the emerging additive manufacturing technologies has stimulated significant interest in biology, engineering and materials science, to provide custom-made designs for tailored applications. However, the applications of this emerging technology in the field of chemical sciences and engineering have started very recently. Therefore, the major focus of this book is to introduce the basic principles of additive manufacturing practices as well as advent into conventional chemical processes and various unit operations. The potential advantage of introducing these additive manufacturing technologies has the potential to scale down large scale chemical processes into small scale, which offers several advantages including lower foot print, waste reduction and efficient heat integration as well as distributed chemical manufacturing.

Metal Additive Manufacturing

Author : Dyuti Sarker
Publisher : John Wiley & Sons
ISBN 13 : 1119210836
Total Pages : 624 pages
Book Rating : 4.1/5 (192 download)

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Book Synopsis Metal Additive Manufacturing by : Dyuti Sarker

Download or read book Metal Additive Manufacturing written by Dyuti Sarker and published by John Wiley & Sons. This book was released on 2021-10-26 with total page 624 pages. Available in PDF, EPUB and Kindle. Book excerpt: METAL ADDITIVE MANUFACTURING A comprehensive review of additive manufacturing processes for metallic structures Additive Manufacturing (AM)—also commonly referred to as 3D printing—builds three-dimensional objects by adding materials layer by layer. Recent years have seen unprecedented investment in additive manufacturing research and development by governments and corporations worldwide. This technology has the potential to replace many conventional manufacturing processes, enable the development of new industry practices, and transform the entire manufacturing enterprise. Metal Additive Manufacturing provides an up-to-date review of all essential physics of metal additive manufacturing techniques with emphasis on both laser-based and non-laser-based additive manufacturing processes. This comprehensive volume covers fundamental processes and equipment, governing physics and modelling, design and topology optimization, and more. The text adresses introductory, intermediate, and advanced topics ranging from basic additive manufacturing process classification to practical and material design aspects of additive manufacturability. Written by a panel of expert authors in the field, this authoritative resource: Provides a thorough analysis of AM processes and their theoretical foundations Explains the classification, advantages, and applications of AM processes Describes the equipment required for different AM processes for metallic structures, including laser technologies, positioning devices, feeder and spreader mechanisms, and CAD software Discusses the opportunities, challenges, and current and emerging trends within the field Covers practical considerations, including design for AM, safety, quality assurance, automation, and real-time control of AM processes Includes illustrative cases studies and numerous figures and tables Featuring material drawn from the lead author’s research and professional experience on laser additive manufacturing, Metal Additive Manufacturing is an important source for manufacturing professionals, research and development engineers in the additive industry, and students and researchers involved in mechanical, mechatronics, automatic control, and materials engineering and science.

Additive Manufacturing of High-Performance Metallic Materials

Author : Robert Pederson
Publisher : Elsevier
ISBN 13 : 0323913822
Total Pages : 580 pages
Book Rating : 4.3/5 (239 download)

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Book Synopsis Additive Manufacturing of High-Performance Metallic Materials by : Robert Pederson

Download or read book Additive Manufacturing of High-Performance Metallic Materials written by Robert Pederson and published by Elsevier. This book was released on 2023-09-19 with total page 580 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive Manufacturing of High-Performance Metallic Materials outlines the state-of-the-art on AM in high performance materials utilizing the two most industrially interesting routes of powder bed fusion (PBF) and directed energy deposition (DED). The book delves into Feedstock, Processing, Monitoring and control, Modeling and simulation, and Surface and thermal post-treatments. It specifically addresses materials and the most relevant and high performance applications, namely Ni-based alloys and Titanium alloys, and also provides insights into potential applications through illustrative case studies. With each chapter contributed by experts in the field, this work will serve as a comprehensive resource for graduate students and practitioners alike. Covers the entire value chain relevant to additive manufacturing spanning feedstock, processing, monitoring, post-treatment, testing and applications Includes the fundamental understanding of varied associated aspects derived from both extensive experimental knowledge and theoretical investigations Addresses key materials relevant to varied high performance applications, namely Superalloys and Ni-based alloys

Metallic Powders for Additive Manufacturing

Author : Enrique J. Lavernia
Publisher : John Wiley & Sons
ISBN 13 : 1119908116
Total Pages : 613 pages
Book Rating : 4.1/5 (199 download)

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Book Synopsis Metallic Powders for Additive Manufacturing by : Enrique J. Lavernia

Download or read book Metallic Powders for Additive Manufacturing written by Enrique J. Lavernia and published by John Wiley & Sons. This book was released on 2024-03-06 with total page 613 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metallic Powders for Additive Manufacturing Overview of successful pathways for producing metal powders for additive manufacturing of high-performance metallic parts and components with tailored properties Metallic Powders for Additive Manufacturing introduces the readers to the science and technology of atomized metal powders beyond empirical knowledge and the fundamental relationships among the chemistry, microstructure, and morphology of atomized metallic powders and their behavior during additive manufacturing. The text sets a foundation of the underlying science that controls the formation and microstructure of atomized metallic droplets, including the relations among the properties of metallic powders, their performance during the manufacturing processes, and the resulting products. Other topics covered include the influence of powder on defect formation, residual stress, mechanical behavior, and physical properties. The concluding two chapters encompass considerations of broader societal implications and overarching themes, including the exploration of alternative feedstock materials, economic analysis, and sustainability assessment. These chapters offer valuable perspectives on the prospective trajectory of the field. Written by a team of experienced and highly qualified professors and academics, Metallic Powders for Additive Manufacturing includes information on: Atomization techniques such as Vacuum Induction Gas Atomization (VIGA), Electrode Induction Melting Gas Atomization (EIMGA), and Plasma Rotating Electrode Process (PREP) Atomization science and technology, covering control of atomization parameters, powder size distribution, effect of processing variables, and theoretical models of atomization Heat transfer and solidification of droplets, covering nucleation, microstructure development, and important thermal and solidification conditions during atomization Atomization of Al, Fe, Ni, Co, Ti, and high entropy alloys, as well as composite powders for additive manufacturing, and guidelines for atomization equipment and powder handling Fundamental processing principles in a variety of metal additive manufacturing processes Powder characteristics and requirements for different additive manufacturing processes Effect of powder chemistry and physical characteristics on additive manufacturing processes, and the microstructure and properties of the built parts Evaluation of alternative feedstock sources for metal additive manufacturing, beyond gas atomized powder Economic and sustainability perspectives on powder production and additive manufacturing Metallic Powders for Additive Manufacturing is an excellent combination of rigorous fundamentals and a practice-oriented and forward-looking resource on the subject for materials scientists and practicing engineers seeking to understand, optimize, and further develop the field of powder production and additive manufacturing.

Additive Manufacturing

Author : Amit Bandyopadhyay
Publisher : CRC Press
ISBN 13 : 1498766706
Total Pages : 559 pages
Book Rating : 4.4/5 (987 download)

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Book Synopsis Additive Manufacturing by : Amit Bandyopadhyay

Download or read book Additive Manufacturing written by Amit Bandyopadhyay and published by CRC Press. This book was released on 2015-09-08 with total page 559 pages. Available in PDF, EPUB and Kindle. Book excerpt: The field of additive manufacturing has seen explosive growth in recent years due largely in part to renewed interest from the manufacturing sector. Conceptually, additive manufacturing, or industrial 3D printing, is a way to build parts without using any part-specific tooling or dies from the computer-aided design (CAD) file of the part. Today, mo