World Class Manufacturing: The Next Decade

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Publisher : Simon and Schuster
ISBN 13 : 1439137145
Total Pages : 296 pages
Book Rating : 4.4/5 (391 download)

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Book Synopsis World Class Manufacturing: The Next Decade by : Richard J. Schonberger

Download or read book World Class Manufacturing: The Next Decade written by Richard J. Schonberger and published by Simon and Schuster. This book was released on 2010-05-11 with total page 296 pages. Available in PDF, EPUB and Kindle. Book excerpt: Since the invention of double-entry bookkeeping, managers have judged a company's worth by sales and profits. Now, Richard J. Schonberger, the architect of the worldwide Just-In-Time revolution, reaches beyond "financials" to redefine excellence -- and reveals, with new benchmark data, how pioneers become dynasties. Schonberger's pathbreaking new research reveals that, from 1950 to 1995, while "financials" dipped and soared repeatedly, industrial decline and ascendancy correlated perfectly with inventory turnover -- one of two key nonfinancial indicators and a bedrock measure, along with customer satisfaction, of a company's power, strength, and value. In this immensely readable book, he captures these new metrics -- the true predictions of future success -- in 16 customer-focused principles created from self-scored reports supplied by over 100 pioneering manufacturers in nine countries. Armed with new world-class benchmark data, Schonberger redefines excellence in terms of competence, capability, and customer-focused, employee-driven, data-based performance. For front-tine associates to senior executives, Schonberger has written manufacturing's action agenda for the next decade. This book will be indispensable reading for manufacturing and general managers in all industries, as well as for pension fund managers, institutional investors, stock analysts, and stockbrokers.

World Class Manufacturing

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Publisher : Simon and Schuster
ISBN 13 : 1439137544
Total Pages : 282 pages
Book Rating : 4.4/5 (391 download)

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Book Synopsis World Class Manufacturing by : Richard J. Schonberger

Download or read book World Class Manufacturing written by Richard J. Schonberger and published by Simon and Schuster. This book was released on 2008-06-30 with total page 282 pages. Available in PDF, EPUB and Kindle. Book excerpt: In his best-selling book Japanese Manufacturing Techniques, Richard J. Schonberger revolutionized American manufacturing theory and, more important, practice. In that breakthrough book, he revealed that Japanese manufacturing excellence was not culturally bound. Offering the first demystified explanation of the simple techniques that fueled Japan's industrial success, he demonstrated how the same methods could be put to work as effectively in U.S. plants. Now, in World Class Manufacturing, Schonberger returns to tell the success stories of nearly 100 American corporations -- including Hewlett-Packard, Harley-Davidson, General Motors, Honeywell, and Uniroyal -- that have adopted the famed just-in-time production and "total quality control" strategies. Based on his firsthand experience as a major consultant to American industry, he examines how they did it -- and illustrates how the same concrete, specific steps used by these top companies can be implemented in any factory today. What's more, Schonberger shows that his bold concepts and reforms apply equally to all industries, whether the product is computers, pasta, or trucks, and to all divisions -- from manufacturing and engineering to accounting and marketing. According to Schonberger, world-class manufacturing depends on blended management -- rather than domination by a separate group of managers -- which marshalls resources for continual rapid improvement. To achieve world-class status, companies must change procedures and concepts, which in turn leads to recasting relations among suppliers, purchasers, producers, and customers. Acknowledging the difficulty inherent in such changes, Schonberger stresses that employee involvement and interaction, both on the shop floor and in the decision-making/problem-solving process, is key. Wary of those who view improvement in terms of modernizing equipment, he points out that making maximum use of people and current machinery is a company's first priority; automation, if necessary, should come much later. World Class Manufacturing also includes Schonberger's 17-point action agenda to guide innovators toward manufacturing excellence, from getting to know the customer to cutting the number of suppliers, reducing error in production, and deciding when and how to automate. Indispensable for all manufacturing innovators who aim to keep ahead of the competition, this inspiring, groundbreaking volume does much more than just recommend or theorize about the new manufacturing approach. Plainly, realistically, and logically, it explains how it's done.

World class manufacturing - the next decade: building power, strength and value. Presentation in support of Quality Week

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Publisher :
ISBN 13 :
Total Pages : 0 pages
Book Rating : 4.:/5 (135 download)

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Book Synopsis World class manufacturing - the next decade: building power, strength and value. Presentation in support of Quality Week by : R J. Schonberger

Download or read book World class manufacturing - the next decade: building power, strength and value. Presentation in support of Quality Week written by R J. Schonberger and published by . This book was released on 1997 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt:

High Performance Manufacturing

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Publisher : John Wiley & Sons
ISBN 13 : 9780471388142
Total Pages : 330 pages
Book Rating : 4.3/5 (881 download)

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Book Synopsis High Performance Manufacturing by : Roger G. Schroeder

Download or read book High Performance Manufacturing written by Roger G. Schroeder and published by John Wiley & Sons. This book was released on 2001 with total page 330 pages. Available in PDF, EPUB and Kindle. Book excerpt: "High Performance Manufacturing" describes a host of global manufacturing best practices culled from an extensive research project spanning 164 factories in 5 countries (US, Japan, Germany, Italy, and the UK). The contributors used a defined set of criteria to seek out and establish the most winning manufacturing practices worldwide, covering the three main areas of this industry: machinery, electronics and auto-components. Contributions from researchers of leading universities detail how manufacturing leaders are raising the bar on practices in manufacturing strategy, HR, technology, inventory management, product development, organizational alignment and quality management. Case examples include those from composite companies that embody the best practices of all those surveyed, as well as named companies including: Hewlett-Packard and Motorola.

Let's Fix It!

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Publisher :
ISBN 13 : 9780743215510
Total Pages : 0 pages
Book Rating : 4.2/5 (155 download)

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Book Synopsis Let's Fix It! by : Richard Schonberger

Download or read book Let's Fix It! written by Richard Schonberger and published by . This book was released on 2001 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: In 1996, Richard Schonberger's WORLD CLASS MANUFACTURING: THE NEXT DECADE, winner of the Shingo Prize for manufacturing research, presented eye-catching results. Manufacturing firms had reached peaks of excellence and promised that there was more to come. Now, in his most important work yet, Schonberger rings the warning bell: record profits are covering up waste and weakness and companies must act now or fall prey to low-cost upstarts in China, the Near East, and Latin America. Schoenberger reveals that by the critical standard of lean production, shedding inventories, nearly seventy five percent of the world's leading manufacturers, including General Electric, General Motors and Toyota, have stopped improving. Amidst prosperity, these companies have inventories that are bursting at the seams. With upstarts around the world waiting to pounce, Schonberger argues that these companies need shock treament now. His revolutionary four part success formula shows manufacturers how to create Dynamic Tech Centres that develop or acquire new products, eliminate manufacturing wastes, simplify and standardize production and move production abroad for high volume manufacturing.

SUCCESSFUL MANUFACTURING TRANSFORMATION

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Publisher : Partridge Publishing Singapore
ISBN 13 : 1543781608
Total Pages : 280 pages
Book Rating : 4.5/5 (437 download)

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Book Synopsis SUCCESSFUL MANUFACTURING TRANSFORMATION by : Dr Azlan Nithia

Download or read book SUCCESSFUL MANUFACTURING TRANSFORMATION written by Dr Azlan Nithia and published by Partridge Publishing Singapore. This book was released on 2024-04-03 with total page 280 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book is a good practical handbook for every manufacturing leaders and it is based on proven and successful manufacturing transformation practices, on how to get a manufacturing organization out of an extreme operational crisis (or nearing a closure). Transforming an organization in crisis and turning it around from a manufacturing crisis and finally to be able to achieve global competitiveness in manufacturing operations in any country. This book is based on extensive work experience, learning from failures and successes, experimentations, and proven approaches by the author himself. It references to the author’s various successful manufacturing transformations achieved at large-scale multi-national manufacturing organizations and how the author re-positioned those organizations into becoming a globally competitive operation. If an organization is always thinking about global competitiveness, and constantly driving its organization towards world class efficiencies, delivering the sustainable competitiveness in cost and with the best lead-times, it is almost impossible to get eliminated by any other competitions globally. The manufacturing organizations that slowly starts to slip away from being at world class efficiencies and its metrics start losing its global competitiveness, in cost, lead time and productivity will not be able to compete with the global competitions. These are the organizations that will easily get into a manufacturing crisis, loses its competitiveness and finally it loses its total business to its competitors. These companies will ultimately get wiped out of the business. This book is also about reimagining the manufacturing industries to achieve global competitiveness by the successful adoption of greater digital technologies of a connected factory to increase efficiency, speed and agility. This requires the ability to be able to rapidly transit into the new smart manufacturing paradigm with how to achieve the status of Smart Manufacturing, Factory of the Future and to be quick in responding to the demanding market changes with the digitally connected operations and the marketplace. A detailed step by step approach is clearly explained and how to overcome those implementation challenges.

Manufacturing for Competitive Advantage

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Publisher : HarperCollins Publishers
ISBN 13 : 9780887303630
Total Pages : 244 pages
Book Rating : 4.3/5 (36 download)

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Book Synopsis Manufacturing for Competitive Advantage by : Thomas G. Gunn

Download or read book Manufacturing for Competitive Advantage written by Thomas G. Gunn and published by HarperCollins Publishers. This book was released on 1987 with total page 244 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Flow Manufacturing -- What Went Right, What Went Wrong

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Publisher : CRC Press
ISBN 13 : 0429778201
Total Pages : 571 pages
Book Rating : 4.4/5 (297 download)

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Book Synopsis Flow Manufacturing -- What Went Right, What Went Wrong by : Richard J. Schonberger

Download or read book Flow Manufacturing -- What Went Right, What Went Wrong written by Richard J. Schonberger and published by CRC Press. This book was released on 2018-11-12 with total page 571 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book tells 101 stories of company efforts to implement the many aspects of flow manufacturing -- including such topics as just-in-time production, total quality control, reorganization of factories into product-focused or customer-focused cells, plants-in-a-plant, material flows by the simplicity of visual kanban, supplier partnerships, quick setup of equipment, cross-training and job rotation of the work force, and many more. The 101 mini-case studies – dubbed "caselets" -- include 26 non-U.S. companies from 12 countries and cover a wide swath of industrial sectors, and include many well-known corporations such as Apple, Campbell Soup, Honeywell, and Boeing. From the 1980s to the present, the author has been taking the message of process improvement and customer-focused excellence far and wide. Most of these travels, usually in connection with delivering a seminar, include brief factory tours in which he compiled detailed notes and then organized them as brief reports — his unvarnished analysis or take on what they do well and what needs improvement. In the main the reports were then sent back to the hosts of the plant tour. These factory tours and these follow-up reports form the basis of the large majority of this book’s caselets. Many of the caselets bring to life process-improvement methodologies in detail. With lots of caselets to draw from, the readers will find vivid examples of similar companies and processes within their respective industries. For example, the caselets often include applications of advanced concepts in cost management, employee training, performance management, supply chains, and logistics as well as applications of plant layout, quick setup, material handling, quality assurance, scheduling, ergonomics, and flow analysis.

Making Value for America

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Publisher : National Academies Press
ISBN 13 : 0309326567
Total Pages : 152 pages
Book Rating : 4.3/5 (93 download)

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Book Synopsis Making Value for America by : National Academy of Engineering

Download or read book Making Value for America written by National Academy of Engineering and published by National Academies Press. This book was released on 2015-02-27 with total page 152 pages. Available in PDF, EPUB and Kindle. Book excerpt: Globalization, developments in technology, and new business models are transforming the way products and services are conceived, designed, made, and distributed in the U.S. and around the world. These forces present challenges - lower wages and fewer jobs for a growing fraction of middle-class workers - as well as opportunities for "makers" and aspiring entrepreneurs to create entirely new types of businesses and jobs. Making Value for America examines these challenges and opportunities and offers recommendations for collaborative actions between government, industry, and education institutions to help ensure that the U.S. thrives amid global economic changes and remains a leading environment for innovation. Filled with real-life examples, Making Value for America presents a roadmap to enhance the nation's capacity to pursue opportunities and adapt to transforming value chains by widespread adoption of best practices, a well-prepared and innovative workforce, local innovation networks to support startups and new products, improved flow of capital investments, and infrastructure upgrades.

Lean Thinking

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Publisher : Simon and Schuster
ISBN 13 : 1471111008
Total Pages : 365 pages
Book Rating : 4.4/5 (711 download)

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Book Synopsis Lean Thinking by : James P. Womack

Download or read book Lean Thinking written by James P. Womack and published by Simon and Schuster. This book was released on 2013-09-26 with total page 365 pages. Available in PDF, EPUB and Kindle. Book excerpt: Lean Thinking was launched in the fall of 1996, just in time for the recession of 1997. It told the story of how American, European, and Japanese firms applied a simple set of principles called 'lean thinking' to survive the recession of 1991 and grow steadily in sales and profits through 1996. Even though the recession of 1997 never happened, companies were starving for information on how to make themselves leaner and more efficient. Now we are dealing with the recession of 2001 and the financial meltdown of 2002. So what happened to the exemplar firms profiled in Lean Thinking? In the new fully revised edition of this bestselling book those pioneering lean thinkers are brought up to date. Authors James Womack and Daniel Jones offer new guidelines for lean thinking firms and bring their groundbreaking practices to a brand new generation of companies that are looking to stay one step ahead of the competition.

Factories of the Future

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Publisher : John Wiley & Sons
ISBN 13 : 1119864941
Total Pages : 308 pages
Book Rating : 4.1/5 (198 download)

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Book Synopsis Factories of the Future by : Chandan Deep Singh

Download or read book Factories of the Future written by Chandan Deep Singh and published by John Wiley & Sons. This book was released on 2023-05-31 with total page 308 pages. Available in PDF, EPUB and Kindle. Book excerpt: FACTORIES OF THE FUTURE The book provides insight into various technologies adopted and to be adopted in the future by industries and measures the impact of these technologies on manufacturing performance and their sustainability. Businesses and manufacturers face a slew of demands beyond the usual issues of staying agile and surviving in a competitive landscape within a rapidly changing world. Factories of the Future deftly takes the reader through the continuous technology changes and looks ten years down the road at what manufacturing will mostly look like. The book is divided into two parts: Emerging technologies and advancements in existing technologies. Emerging technologies consist of Industry 4.0 and 5.0 themes, machine learning, intelligent machining, advanced maintenance, reliability, and green manufacturing. The advances of existing technologies consist of digital manufacturing, artificial intelligence in machine learning, Internet of Things, product life cycle, and the impact of factories on the future of manufacturing performance of the manufacturing industries. Readers will find in this illuminating book: A comprehensive discussion of almost all emerging technologies, including “green” manufacturing; An overview of the social, economic, and technical aspects of these technologies; An explanation of these technological advancements on manufacturing performance, through case studies and other analytical tools.

Japanese Manufacturing Techniques

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Publisher : Simon and Schuster
ISBN 13 : 0029291003
Total Pages : 280 pages
Book Rating : 4.0/5 (292 download)

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Book Synopsis Japanese Manufacturing Techniques by : Richard Schonberger

Download or read book Japanese Manufacturing Techniques written by Richard Schonberger and published by Simon and Schuster. This book was released on 1982 with total page 280 pages. Available in PDF, EPUB and Kindle. Book excerpt: Japanese productivity and quality standards have fired the imagination of American managers, but until now there has been little explanation of how to do it -- how to apply Japanese methods at the actual operating level of U.S. manufacturing plants. This book shows you how, exposing otherwise well-informed westernized readers to a new world of management ideas. Author Richard J. Schonberger demonstrates that the Japanese formula for success is based on a number of specific, interrelated techniques -- stunning in their simplicity -- and he shows how these techniques can be put to work in American industries today. Here, in a clear, handbook format, are nine "lessons" for American manufacturers, introducing scores of techniques aimed at simplifying the overly-complex purchasing, inventory, assembly-fine, and quality-control processes of U.S. firms. At the heart of Japanese manufacturing success are two overlapping strategies: "just-in-time" production and "total quality control." Some American manufacturers already know a little about these methods, but Richard Schonberger provides the most comprehensive description of these techniques available: how they developed, how they all fit together, why they are so potent, and how they "snowball" -- unleashing a powerful chain reaction of productivity and quality control improvements each time more simplification is introduced. -- Publisher description.

The Consumer's Workshop

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Publisher : The Consumer's Workshop
ISBN 13 : 1419654454
Total Pages : 124 pages
Book Rating : 4.4/5 (196 download)

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Book Synopsis The Consumer's Workshop by : Ben Moore

Download or read book The Consumer's Workshop written by Ben Moore and published by The Consumer's Workshop. This book was released on 2007-01-17 with total page 124 pages. Available in PDF, EPUB and Kindle. Book excerpt: In Part I "Learning from the Past" we explore the history of American Manufacturing. We are on a trajectory toward the future. We intend to show that trajectory by a short review of our recent past. In Chapter 1, titled "The History of American Manufacturing- Where it All Came From" we examine the impact of the First Industrial Revolution (from Manpower to Steam Power) and the Second Industrial Revolutions (of Modern Day Manufacturing Methods) on American Manufacturing. In Chapter 2, which is called "The Information Revolution in Manufacturing", we examine the impact of the Third Industrial Revolution that started after the 1940s and is still in process. In this chapter we explore the shift in manufacturing from Individuals to System Thinking, the growth of Lean and Six Sigma methodologies and the emergence of MRPII/ERP systems. In Part Two, which is called "Efficient and Profitable Customization", we take a look ahead to the future. We show how American manufacturing is only midway through these current trends and how these trends foreshadow the remaining topics in this book: systems thinking, the engineering pyramid, product configuration, configuration engineering and mass customization. In Chapter 3, called "It's Not about the Computer, it's about Systems Thinking", we explore how recent advances in Systems Thinking have helped to lower development costs. In Chapter 4, called "The Engineering Pyramid", we introduce readers to our Engineering Pyramid paradigm and a top down approach that can be utilized to increase the speed of innovation and dramatically lower engineering costs. In Chapter 5, called "Systemization and Standardization - They are Not the Same" we explore the current challenges of designing and building customized products and our methodology for top down systemization and standardization to increase the speed of innovation and dramatically lower engineering costs. In Chapter 6, called "Mass Customization", we demonstrate the importance of mass customization for the future of American manufacturing and describe how current leaders have made mass customization profitable in their businesses. In Part Three, called "The Human Component - It's Still All About the People", we look at the continuing importance and the necessity of people systems in the manufacturing process. In Chapter 7, called "Employee On Boarding" we provide an approach to bringing people into the organization. In Chapter 8, called "High Performance Team-Based Work Systems ", we tell you how to maximize throughput, profit and career rewards through an empowered team based work system.. In Chapter 9, called "Technology Transfer and Training", we explore how employees can learn the necessary skills for working in a highly efficient manufacturing environment. The last section, Part Four, is entitled, "Putting it All Together". Here, in Chapter 10, called "Taking Your Company There" we tell you who will be the winners and losers of this natural extension of American manufacturers. Also, we tell you how you will know if it's too late for your company. Sorry...some of you readers won't be happy.

Manufacturing a Better Future for America

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Publisher :
ISBN 13 : 9780615288192
Total Pages : 332 pages
Book Rating : 4.2/5 (881 download)

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Book Synopsis Manufacturing a Better Future for America by : Richard McCormack

Download or read book Manufacturing a Better Future for America written by Richard McCormack and published by . This book was released on 2009 with total page 332 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Manufacturing the Future

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Publisher : Financial Times/Prentice Hall
ISBN 13 :
Total Pages : 232 pages
Book Rating : 4.F/5 ( download)

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Book Synopsis Manufacturing the Future by : Steve Brown

Download or read book Manufacturing the Future written by Steve Brown and published by Financial Times/Prentice Hall. This book was released on 2000 with total page 232 pages. Available in PDF, EPUB and Kindle. Book excerpt: Underpinned by extensive research, Manufacturing the Future highlights and reconfirms the importance of manufacturing strategy as part of the overall business strategy ? shows firms how to radically re-appraise the way they are organised, including the role of manufacturing personnel ? describes the importance of the role of senior manufacturing personnel to the business ? shows how to successfully apply manufacturing strategies, which feed into and form part of the overall success of the business strategy ? shows both why and how manufacturing firms need to move away from traditional, unsuccessful approaches to become an enlightened successful outfit.

World Class Manufacturing

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Publisher :
ISBN 13 :
Total Pages : 0 pages
Book Rating : 4.:/5 (474 download)

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Book Synopsis World Class Manufacturing by : R. J. Schonberger

Download or read book World Class Manufacturing written by R. J. Schonberger and published by . This book was released on 199? with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt:

U.S. Manufacturing

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Publisher : Bloomsbury Publishing USA
ISBN 13 : 0313093881
Total Pages : 264 pages
Book Rating : 4.3/5 (13 download)

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Book Synopsis U.S. Manufacturing by : Thomas J. Duesterberg

Download or read book U.S. Manufacturing written by Thomas J. Duesterberg and published by Bloomsbury Publishing USA. This book was released on 2003-09-30 with total page 264 pages. Available in PDF, EPUB and Kindle. Book excerpt: Evolving rapidly from a mass-produced product orientation to a flexible, solutions-oriented model, the changing manufacturing sector is poised to lead a global economic recovery. Truly an insider's guide to the future of this critical sector, this book provides policy recommendations based on a wealth of information. Despite the appearance of difficult economic times for U.S. manufacturing, that sector of the American economy is actually the most innovative and competitive in the world. Far from being confined to the tired stereotype of Industrial Age commodities, such as steel and mass-produced consumer products, U.S. manufacturing has long been an engine for growth. In the 1990s, this central role was strengthened as new technology development and application spurred higher levels of growth throughout the economy. In its present configuration, manufacturing includes such high-tech industries as fiberoptics and microchips. Globalization has accelerated the growth of the manufacturing sector by increasing competitive pressures to cut costs and develop new products faster, spreading out the fixed costs of R&D and investment. Truly an insider's guide to the future of this critical sector, this book provides policy recommendations based on a wealth of information. Evolving rapidly from a mass-produced product orientation to a flexible, solutions-oriented model, the changing manufacturing sector is poised to lead a global economic recovery. But it can do so only if the right policies are in place in the United States. To that end, the editors of this volume recommend fiscal and tort reform, higher educational achievement, and continued deregulation. At the international level, further trade liberalization and steps to reduce the trade deficit are recommended to ensure the staying power of U.S. competitiveness, particularly for technology-intensive industries.