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Understanding Measuring And Improving Overall Equipment Effectiveness
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Book Synopsis Understanding, Measuring, and Improving Overall Equipment Effectiveness by : Ross Kenneth Kennedy
Download or read book Understanding, Measuring, and Improving Overall Equipment Effectiveness written by Ross Kenneth Kennedy and published by Taylor & Francis. This book was released on 2017-08-23 with total page 126 pages. Available in PDF, EPUB and Kindle. Book excerpt: Understanding, Measuring, and Improving Overall Equipment Effectiveness: How to Use OEE to Drive Significant Process Improvement explains why the Overall Equipment Effectiveness (OEE) measure was created and how it should be used. Based on 20 years of hands on experience applying OEE at over 150 sites, this step-by-step practical guide provides templates, assessments, a comprehensive loss-analysis framework to identify all possible variables that could affect OEE, and supporting spreadsheets to measure and improve OEE. It outlines the different operational situations in which OEE can foster improvements, and the implications, before providing an easy-to-understand template for creating appropriate definitions for all the losses and a loss model. The author explains how to calculate OEE using examples to improve performance, and then shows, in detail, how to use an OEE Loss Analysis Spreadsheet to understand all losses, set an ideal vision, and then classify losses so improvement can be approached in the most sustaining way.
Book Synopsis Overall Equipment Effectiveness by : Robert C. Hansen
Download or read book Overall Equipment Effectiveness written by Robert C. Hansen and published by Industrial Press Inc.. This book was released on 2001 with total page 294 pages. Available in PDF, EPUB and Kindle. Book excerpt: An innovative book that centers on developing and measuring true Overall Equipment Effectiveness (OEE), which as the author demonstrates, correlates with factory output and has a strong link to profitability.
Download or read book The OEE Primer written by D.H. Stamatis and published by CRC Press. This book was released on 2017-08-15 with total page 504 pages. Available in PDF, EPUB and Kindle. Book excerpt: A valuable tool for establishing and maintaining system reliability, overall equipment effectiveness (OEE) has proven to be very effective in reducing unscheduled downtime for companies around the world. So much so that OEE is quickly becoming a requirement for improving quality and substantiating capacity in leading organizations, as well as a required area of study for the ISO/TS 16949. Breaking down the methodology from a historical perspective, The OEE Primer: Understanding Overall Equipment Effectiveness, Reliability, and Maintainability explores the overall effectiveness of machines and unveils novel methods that focus on design improvement—including hazard analysis, rate of change of failure (ROCOF) analysis, failure rate finite element analysis (FEA), and theory of inventive problem solving (TRIZ). It covers loss of effectiveness, new machinery, electrical maintenance issues, Weibull distribution, measurement techniques, and mechanical and electrical reliability. The book also: Discusses Reliability and Maintainability (R&M), not as tools to be used in specific tasks, rather as a discipline Covers the application of OEE as an overall improvement tool Assesses existing and new equipment from classical, reliability, and maintainability perspectives Includes downloadable resources with more than 100 pages of appendices and additional resources featuring statistical tables, outlines, case studies, guidelines, and standards Introducing the classical approach to improvement, this book provides an understanding of exactly what OEE is and how it can be best applied to address capacity issues. Highlighting mechanical and electrical opportunities throughout, the text includes many tables, forms, and examples that clearly illustrate and enhance the material presented.
Book Synopsis Oee for Operators by : Productivity Press Development Team
Download or read book Oee for Operators written by Productivity Press Development Team and published by Productivity Press. This book was released on 2018-06-28 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Overall Equipment Effectiveness (OEE) is a crucial measure in TPM that reports on how well equipment is running. It factors three elements ---the time the machine is actually running, the quantity of products the machine is turning out, and the quantity of good output - into a single combined score. Directly addressing those who are best positioned to track and improve the effectiveness of equipment, OEE for Operatorsdefines basic concepts and then provides a systematic explanation of how OEE should be applied to maximize a piece of equipment's productivity and recognize when its efficiency is being compromised. Features
Book Synopsis Understanding, Measuring, and Improving Overall Equipment Effectiveness by : Ross Kenneth Kennedy
Download or read book Understanding, Measuring, and Improving Overall Equipment Effectiveness written by Ross Kenneth Kennedy and published by CRC Press. This book was released on 2017-08-23 with total page 86 pages. Available in PDF, EPUB and Kindle. Book excerpt: Understanding, Measuring, and Improving Overall Equipment Effectiveness: How to Use OEE to Drive Significant Process Improvement explains why the Overall Equipment Effectiveness (OEE) measure was created and how it should be used. Based on 20 years of hands on experience applying OEE at over 150 sites, this step-by-step practical guide provides templates, assessments, a comprehensive loss-analysis framework to identify all possible variables that could affect OEE, and supporting spreadsheets to measure and improve OEE. It outlines the different operational situations in which OEE can foster improvements, and the implications, before providing an easy-to-understand template for creating appropriate definitions for all the losses and a loss model. The author explains how to calculate OEE using examples to improve performance, and then shows, in detail, how to use an OEE Loss Analysis Spreadsheet to understand all losses, set an ideal vision, and then classify losses so improvement can be approached in the most sustaining way.
Book Synopsis Maximize the Effective Power of Oee Analysis by : Arno Koch
Download or read book Maximize the Effective Power of Oee Analysis written by Arno Koch and published by Productivity Press. This book was released on 1999-04-28 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Performance . . . downtime . . . quality . . . availability . . . defects . . . How well do you know your machines? Do you truly know how substantial your equipment-related losses are? Calculating overall equipment effectiveness is a crucial element of any serious commitment to reduce equipment- and process-related wastes through Total Productive Maintenance and other lean manufacturing methods. Success with TPM, in particular, depends on consistently and accurately measuring machine and process performance. "OEE Toolkit: Practical Software for Measuring Overall Equipment Effectiveness" provides detailed information daily on how effectively your machines are running by quantifying and visually highlighting where losses in availability, speed, and quality occur and how they impact overall equipment effectiveness. This calculation, made easy by the OEE Toolkit software, provides a powerful performance measurement on which you can base systematic, focused improvement efforts. Capturing and processing performance data on critical machines is challenging. Daily data collection and analysis often involve time-consuming and costly processes. Now, Productivity's OEE Toolkit eliminates most of the burden of data processing. The OEE Toolkit's emphasis on visual management helps you get more information from collected data. You enter very small amounts of data, the OEE Toolkit does the calculations and analysis for you, and you get more information about your machine performance than you ever thought possible. In today's competitive environment you cannot settle for a goal less ambitious than the total elimination of breakdowns and other losses. You can't improve what you don't measure, and OEE is a powerful indicator of where your losses are occurring. The fine-tuned, automated analysis of the OEE Toolkit pinpoints where to make improvements that will significantly impact your bottom line. There are no excuses for ineffective equipment, only causes. Expose those causes and root them out today with the OEE Toolkit. Key Benefits: One universal tool -- processes information about machines through the same interface (Basic package covers 10 machines) Calculates losses in availability, performance, and quality Easy to learn and use Every operator can participate Minimal input, maximal information Flexible to the needs of the user Lets you measure the performance of many machines Supports operators in learning about equipment and focusing on the losses Expandable to future needs Key Features: Data-entry screen designed for optimal speed and ease of use Extensive data analysis for concrete information to pinpoint the causes of losses Standardized reporting formats for effective comparisons of equipment effectiveness Color-coded visual control features for determining at a glance whether OEE is in your acceptable range Many ways to analyze and look at data, including: Bar/line graphs of OEE and its components for a specific shift or team for a specificday or period Bar/line graphs of OEE trends over time Bar graphs of OEE and losses in effectiveness over time Pareto charts for time use categories, sorted by minutes, frequency, and average duration Bar graph of specific time use categories over time Commonly used reliability and maintainability indicators: mean time betweenfailures, failure frequency rate, mean time to repair, and failure rate Mountain graph of production output (good product, scrap, rework) over time Bar graph of production and on status (in relation to user-defined target output for each machine) for all machines tracked during a period Pie chart of utilization categories Contents Software CD 112-page manual System Requirements Personal computer with 100 MHz (or higher) Pentium processor 16 Mbytes or more of system RAM 10 Mbytes free hard disk space SVGA 800 x 600 video adapter 4X CD-ROM DRIVE Microsoft Windows-supported color printer Windows 95, Windows 98, or Windows NT 4.0 (with Service Pack 2 or greater) ABOUT THE AUTHOR Arno Koch has been involved in the information technology field for over ten years and has trained hundreds of people in the fields of automation and systems administration and participated in numerous IT projects. He currently is a senior consultant with Blom Consultancy, Netherlands, Europe's leading World Class Manufacturing consultancy bureau. There, he merges his knowledge of IT, administration, and management with the Japanese approach to makingsystems work. Call your Productivity Press Account Manager at 800-394-6868 about multiple-userlicensing and network pricing. Includes: Software CD, 112-page manual, 30 days phone and email technical support Basic package tracks 10 machines. Call for pricing for additional machines
Book Synopsis Overall Equipment Effectiveness (Oee) by : Robert C Hansen, BSEE, Ph.D.
Download or read book Overall Equipment Effectiveness (Oee) written by Robert C Hansen, BSEE, Ph.D. and published by . This book was released on 2005-01-02 with total page 256 pages. Available in PDF, EPUB and Kindle. Book excerpt: Save 25% off the combined retail price when you buy this Book and CD-ROM combination edition of this popular book. The CD contains the complete contents of the book, fully searchable, with interactive table of contents and index, in Adobe's popular portable document format (PDF). Written primarily for those responsible for the reliability of equipment and the production operation, this innovative book centers on developing and measuring true Overall Equipment Effectiveness (OEE). The author demonstrates that true OEE correlates with factory output, provides a methodology to link OEE with net profits that can be used by reliability managers to build solid business cases for improvement projects, and draws on his own experience by presenting successful improvement applications in every chapter. Additionally, it will also help practitioners better understand Total Productive Maintenance (TPM) and develop an effective foundation to support Reliability-Centered Maintenance (RCM).
Book Synopsis Introduction to TPM by : Seiichi Nakajima
Download or read book Introduction to TPM written by Seiichi Nakajima and published by . This book was released on 1988 with total page 172 pages. Available in PDF, EPUB and Kindle. Book excerpt: TPM (Total Productive Maintenance) is an innovative approach to maintenance. This book introduces TPM to managers and outlines a three-year program for systematic TPM development and implementation.
Book Synopsis Manufacturing Performance Management using SAP OEE by : Dipankar Saha
Download or read book Manufacturing Performance Management using SAP OEE written by Dipankar Saha and published by Apress. This book was released on 2016-06-07 with total page 353 pages. Available in PDF, EPUB and Kindle. Book excerpt: Learn how to configure, implement, enhance, and customize SAP OEE to address manufacturing performance management. Manufacturing Performance Management using SAP OEE will show you how to connect your business processes with your plant systems and how to integrate SAP OEE with ERP through standard workflows and shop floor systems for automated data collection. Manufacturing Performance Management using SAP OEE is a must-have comprehensive guide to implementing SAP OEE. It will ensure that SAP consultants and users understand how SAP OEE can offer solutions for manufacturing performance management in process industries. With this book in hand, managing shop floor execution effectively will become easier than ever. Authors Dipankar Saha and Mahalakshmi Symsunder, both SAP manufacturing solution experts, and Sumanta Chakraborty, product owner of SAP OEE, will explain execution and processing related concepts, manual and automatic data collection through the OEE Worker UI, and how to enhance and customize interfaces and dashboards for your specific purposes. You’ll learn how to capture and categorize production and loss data and use it effectively for root-cause analysis. In addition, this book will show you: Various down-time handling scenarios. How to monitor, calculate, and define standard as well as industry-specific KPIs. How to carry out standard operational analytics for continuous improvement on the shop floor, at local plant level using MII and SAP Lumira, and also global consolidated analytics at corporation level using SAP HANA. Steps to benchmark manufacturing performance to compare similar manufacturing plants’ performance, leading to a more efficient and effective shop floor. Manufacturing Performance Management using SAP OEE will provide you with in-depth coverage of SAP OEE and how to effectively leverage its features. This will allow you to efficiently manage the manufacturing process and to enhance the shop floor’s overall performance, making you the sought-after SAP OEE expert in the organization. What You Will Learn Configure your ERP OEE add-on to build your plant and global hierarchy and relevant master data and KPIs Use the SAP OEE standard integration (SAP OEEINT) to integrate your ECC and OEE system to establish bi-directional integration between the enterprise and the shop floor Enable your shop floor operator on the OEE Worker UI to handle shop floor production execution Use SAP OEE as a tool for measuring manufacturing performance Enhance and customize SAP OEE to suit your specific requirements Create local plant-based reporting using SAP Lumira and MII Use standard SAP OEE HANA analytics Who This Book Is For SAP MII, ME, and OEE consultants and users who will implement and use the solution.
Book Synopsis Understanding, Measuring, and Improving Daily Management by : Ross Kenneth Kennedy
Download or read book Understanding, Measuring, and Improving Daily Management written by Ross Kenneth Kennedy and published by CRC Press. This book was released on 2018-12-06 with total page 148 pages. Available in PDF, EPUB and Kindle. Book excerpt: Understanding, Measuring, and Improving Daily Management explains the critical parts of a continuous improvement strategy to achieve Operational Excellence and where reactive improvement through effective daily management fits in. In addition, it shows the consequences to your Operational Excellence journey if daily management is not performed well. Reactive improvement develops the capability and discipline within the organization to be able to rapidly recover from an event or incident that stops you from achieving your expected or target performance for the day, shift, or hour and most importantly -- your ability to capture the learning and initiate corrective actions so that the event or incident will not re-occur anywhere across the organization. As such, reactive improvement focuses on improving daily management through your daily review meetings, your information centers supporting the daily review meetings, and your frontline problem-solving root cause analysis capability at all levels. The book introduces the seven elements of reactive improvement that must work in concert for effective daily management and allows the reader to rate their site or department to determine their starting point compared to best practices: 1. Supportive organization structure to support development of your people so they have ownership and accountability for the performance of their area of responsibility; 2. Effective frontline leaders to ensure everyone else in the leadership structure are not working down a level; 3. Appropriate measures with expected targets that are linked to the site’s Key Success Factors for Operations to ensure goal alignment, and are relevant to the area being focused on; 4. Structured daily review meetings to identify opportunities (problems/incidents) and monitor progress of their solution so they don’t happen again; 5. Visual information centers that visually display daily and trending performance along with monitoring of actions to address problems/issues raised; 6. Frontline problem-solving root cause analysis capability across the site; and 7. Rapid sharing of learning capability across shifts, departments, and the organization. The author outlines in detail why each of the seven elements are important to achieving Operational Excellence, and most importantly, how to implement each element supported with many templates and tools.
Book Synopsis Lean and Green Manufacturing by : Kaliyan Mathiyazhagan
Download or read book Lean and Green Manufacturing written by Kaliyan Mathiyazhagan and published by Springer Nature. This book was released on 2021-10-16 with total page 197 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides a stage-by-stage integration of lean and green manufacturing paradigms to achieve environmental and economic benefits. The book includes chapters on conceptual development for incorporating the lean and green paradigm, and methods, tools and techniques for developing and integrating lean manufacturing. Several case studies which demonstrate the benefits of integrating lean and green manufacturing techniques are also covered here. The contents of this book are expected to support researchers and practitioners in the implementation of integrated lean and green manufacturing technologies.
Book Synopsis An Introduction to Predictive Maintenance by : R. Keith Mobley
Download or read book An Introduction to Predictive Maintenance written by R. Keith Mobley and published by Elsevier. This book was released on 2002-10-24 with total page 437 pages. Available in PDF, EPUB and Kindle. Book excerpt: This second edition of An Introduction to Predictive Maintenance helps plant, process, maintenance and reliability managers and engineers to develop and implement a comprehensive maintenance management program, providing proven strategies for regularly monitoring critical process equipment and systems, predicting machine failures, and scheduling maintenance accordingly. Since the publication of the first edition in 1990, there have been many changes in both technology and methodology, including financial implications, the role of a maintenance organization, predictive maintenance techniques, various analyses, and maintenance of the program itself. This revision includes a complete update of the applicable chapters from the first edition as well as six additional chapters outlining the most recent information available. Having already been implemented and maintained successfully in hundreds of manufacturing and process plants worldwide, the practices detailed in this second edition of An Introduction to Predictive Maintenance will save plants and corporations, as well as U.S. industry as a whole, billions of dollars by minimizing unexpected equipment failures and its resultant high maintenance cost while increasing productivity. A comprehensive introduction to a system of monitoring critical industrial equipment Optimize the availability of process machinery and greatly reduce the cost of maintenance Provides the means to improve product quality, productivity and profitability of manufacturing and production plants
Book Synopsis Designing Food Safety and Equipment Reliability Through Maintenance Engineering by : Sauro Riccetti
Download or read book Designing Food Safety and Equipment Reliability Through Maintenance Engineering written by Sauro Riccetti and published by CRC Press. This book was released on 2013-09-25 with total page 413 pages. Available in PDF, EPUB and Kindle. Book excerpt: Existing maintenance engineering techniques pursue equipment reliability with a focus on minimal costs, but in the food industry, food safety is the most critical issue. This book identifies how to ensure food product safety through maintenance engineering in a way that produces added value and generates real profits for your organization. Integrating food safety techniques with reliability and maintenance engineering techniques, Designing Food Safety and Equipment Reliability Through Maintenance Engineering details a maintenance design process that captures all conceivable critical factors in food manufacturing lines. While maintenance engineering normally starts with equipment reliability, this book starts with product safety to identify equipment criticalities and maintenance solutions. The text examines the problems currently facing the food industry and introduces powerful solutions to help food producers and consultants manage both food safety and manufacturing effectiveness. It presents an innovative tool for weighing food, human, and equipment criticalities and also describes how to maximize maintenance design outcome through the empowerment of equipment operators and their close cooperation with maintenance and quality specialists. Detailing how to design reliable task lists, the book includes case studies that illustrate the problems that low equipment reliability can create for your customers and your company’s image. It outlines key performance indicators that can help producers and suppliers easily identify quality, availability, and productivity gaps. It also highlights critical factors that can help you avoid process bottlenecks.
Book Synopsis Overall Equipment Effectiveness by : Robert C. Hansen
Download or read book Overall Equipment Effectiveness written by Robert C. Hansen and published by . This book was released on 2005-01-01 with total page 290 pages. Available in PDF, EPUB and Kindle. Book excerpt: An innovative book that centers on developing and measuring true Overall Equipment Effectiveness (OEE), which as the author demonstrates, correlates with factory output and has a strong link to profitability.
Book Synopsis Improving Healthcare Quality in Europe Characteristics, Effectiveness and Implementation of Different Strategies by : OECD
Download or read book Improving Healthcare Quality in Europe Characteristics, Effectiveness and Implementation of Different Strategies written by OECD and published by OECD Publishing. This book was released on 2019-10-17 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: This volume, developed by the Observatory together with OECD, provides an overall conceptual framework for understanding and applying strategies aimed at improving quality of care. Crucially, it summarizes available evidence on different quality strategies and provides recommendations for their implementation. This book is intended to help policy-makers to understand concepts of quality and to support them to evaluate single strategies and combinations of strategies.
Download or read book The Goal written by Eliyahu M. Goldratt and published by Routledge. This book was released on 2016-08-12 with total page 321 pages. Available in PDF, EPUB and Kindle. Book excerpt: Alex Rogo is a harried plant manager working ever more desperately to try and improve performance. His factory is rapidly heading for disaster. So is his marriage. He has ninety days to save his plant - or it will be closed by corporate HQ, with hundreds of job losses. It takes a chance meeting with a colleague from student days - Jonah - to help him break out of conventional ways of thinking to see what needs to be done. Described by Fortune as a 'guru to industry' and by Businessweek as a 'genius', Eliyahu M. Goldratt was an internationally recognized leader in the development of new business management concepts and systems. This 20th anniversary edition includes a series of detailed case study interviews by David Whitford, Editor at Large, Fortune Small Business, which explore how organizations around the world have been transformed by Eli Goldratt's ideas. The story of Alex's fight to save his plant contains a serious message for all managers in industry and explains the ideas which underline the Theory of Constraints (TOC) developed by Eli Goldratt. Written in a fast-paced thriller style, The Goal is the gripping novel which is transforming management thinking throughout the Western world. It is a book to recommend to your friends in industry - even to your bosses - but not to your competitors!
Book Synopsis Productivity and Efficiency Analysis by : Christopher J. O'Donnell
Download or read book Productivity and Efficiency Analysis written by Christopher J. O'Donnell and published by Springer. This book was released on 2018-12-12 with total page 418 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides a coherent description of the main concepts and statistical methods used to analyse economic performance. The focus is on measures of performance that are of practical relevance to policy makers. Most, if not all, of these measures can be viewed as measures of productivity and/or efficiency. Linking fields as diverse as index number theory, data envelopment analysis and stochastic frontier analysis, the book explains how to compute measures of input and output quantity change that are consistent with measurement theory. It then discusses ways in which meaningful measures of productivity change can be decomposed into measures of technical progress, environmental change, and different types of efficiency change. The book is aimed at graduate students, researchers, statisticians, accountants and economists working in universities, regulatory authorities, government departments and private firms. The book contains many numerical examples. Computer codes and datasets are available on a companion website.
