The Metal Stamping Process

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Process Control for Sheet-Metal Stamping

Author : Yongseob Lim
Publisher : Springer Science & Business Media
ISBN 13 : 1447162846
Total Pages : 146 pages
Book Rating : 4.4/5 (471 download)

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Book Synopsis Process Control for Sheet-Metal Stamping by : Yongseob Lim

Download or read book Process Control for Sheet-Metal Stamping written by Yongseob Lim and published by Springer Science & Business Media. This book was released on 2013-12-12 with total page 146 pages. Available in PDF, EPUB and Kindle. Book excerpt: Process Control for Sheet-Metal Stamping presents a comprehensive and structured approach to the design and implementation of controllers for the sheet metal stamping process. The use of process control for sheet-metal stamping greatly reduces defects in deep-drawn parts and can also yield large material savings from reduced scrap. Sheet-metal forming is a complex process and most often characterized by partial differential equations that are numerically solved using finite-element techniques. In this book, twenty years of academic research are reviewed and the resulting technology transitioned to the industrial environment. The sheet-metal stamping process is modeled in a manner suitable for multiple-input multiple-output control system design, with commercially available sensors and actuators. These models are then used to design adaptive controllers and real-time controller implementation is discussed. Finally, experimental results from actual shop floor deployment are presented along with ideas for further improvement of the technology. Process Control for Sheet-Metal Stamping allows the reader to design and implement process controllers in a typical manufacturing environment by retrofitting standard hydraulic or mechanical stamping presses and as such will be of interest to practising engineers working in metal-working, automotive and aeronautical industries. Academic researchers studying improvements in process control and how these affect the industries in which they are applied will also find the text of value.

The Metal Stamping Process

Author : James A. Szumera
Publisher : Industrial Press Inc.
ISBN 13 : 9780831131647
Total Pages : 302 pages
Book Rating : 4.1/5 (316 download)

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Book Synopsis The Metal Stamping Process by : James A. Szumera

Download or read book The Metal Stamping Process written by James A. Szumera and published by Industrial Press Inc.. This book was released on 2003 with total page 302 pages. Available in PDF, EPUB and Kindle. Book excerpt: An invaluable resource, The Metal Stamping Process was written by an expert with over 30 years of practical experience, and it has been used for years as the core reference for what is widely regarded as the premier training program in this industry. With this book you will have immediate access to metalworking formulas, design standards, set up techniques, guidelines for designing and tolerancing parts, material choices, EDM, coatings, lubricants, problems and root causes, tooling tips, machine maintenance and mil standards. Also included is ProQuote, a complete and simple-to-use Excel program for cost estimating. It will help ensure that your calculations are correct and save you time besides. Features The only book in the field to explain the business side of the industry, including "buy/make" decisions. Explains how to do the same operation several different ways, as well as the pros and cons of each way. Provides tooling tips only an insider knows. Focuses on failure avoidance. Contains illustrations that depict actual parts and case studies.

Modern Manufacturing Processes

Author : Muammer Koç
Publisher : John Wiley & Sons
ISBN 13 : 1118071921
Total Pages : 549 pages
Book Rating : 4.1/5 (18 download)

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Book Synopsis Modern Manufacturing Processes by : Muammer Koç

Download or read book Modern Manufacturing Processes written by Muammer Koç and published by John Wiley & Sons. This book was released on 2019-09-04 with total page 549 pages. Available in PDF, EPUB and Kindle. Book excerpt: Provides an in-depth understanding of the fundamentals of a wide range of state-of-the-art materials manufacturing processes Modern manufacturing is at the core of industrial production from base materials to semi-finished goods and final products. Over the last decade, a variety of innovative methods have been developed that allow for manufacturing processes that are more versatile, less energy-consuming, and more environmentally friendly. This book provides readers with everything they need to know about the many manufacturing processes of today. Presented in three parts, Modern Manufacturing Processes starts by covering advanced manufacturing forming processes such as sheet forming, powder forming, and injection molding. The second part deals with thermal and energy-assisted manufacturing processes, including warm and hot hydrostamping. It also covers high speed forming (electromagnetic, electrohydraulic, and explosive forming). The third part reviews advanced material removal process like advanced grinding, electro-discharge machining, micro milling, and laser machining. It also looks at high speed and hard machining and examines advances in material modeling for manufacturing analysis and simulation. Offers a comprehensive overview of advanced materials manufacturing processes Provides practice-oriented information to help readers find the right manufacturing methods for the intended applications Highly relevant for material scientists and engineers in industry Modern Manufacturing Processes is an ideal book for practitioners and researchers in materials and mechanical engineering.

Die Tooling Preventive Maintenance for the Sheet Metal Stamping Industry

Author : Thomas J. Ulrich
Publisher :
ISBN 13 : 9781462083268
Total Pages : 202 pages
Book Rating : 4.0/5 (832 download)

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Book Synopsis Die Tooling Preventive Maintenance for the Sheet Metal Stamping Industry by : Thomas J. Ulrich

Download or read book Die Tooling Preventive Maintenance for the Sheet Metal Stamping Industry written by Thomas J. Ulrich and published by . This book was released on 2012-04-01 with total page 202 pages. Available in PDF, EPUB and Kindle. Book excerpt: Companies continue to struggle to maintain, manage and control sheet metal stamping operations in a manufacturing environment, but proven strategies and procedures can turn things around. Author Thomas Ulrich, who has been in the die construction business since 1964, played a leadership role in developing a successful and comprehensive preventive maintenance process for large body-panel stamping dies at Chrysler Corp. In this step-by-step guidebook, he delivers a technical, methods-centric examination of the challenges of maintaining, managing, and controlling sheet metal stamping operations. You'll learn how outsourcing, downsizing, and slashing costs can hurt firms; how to take internal steps to improve existing manufacturing processes to improve performance, sustainability, and the bottom line; and how to apply specific methods to bring sheet metal operations under control, thus allowing profit centers to flourish. This is a practical and functional guide that any company can use to successfully improve its sheet metal tool and die operations. Written in easy to understand and precise prose, it serves as an indispensable resource for managers, comptrollers, production managers, PM coordinators, engineers, and anyone working on the front lines of a sheet metal stamping operations.

Sheet Metal Stamping Process

Author : Sonia M. López Carnicero
Publisher :
ISBN 13 :
Total Pages : pages
Book Rating : 4.:/5 (63 download)

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Book Synopsis Sheet Metal Stamping Process by : Sonia M. López Carnicero

Download or read book Sheet Metal Stamping Process written by Sonia M. López Carnicero and published by . This book was released on 2004 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:

Sheet Metal Forming Processes and Die Design

Author : Vukota Boljanovic
Publisher : Industrial Press Inc.
ISBN 13 : 9780831131821
Total Pages : 244 pages
Book Rating : 4.1/5 (318 download)

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Book Synopsis Sheet Metal Forming Processes and Die Design by : Vukota Boljanovic

Download or read book Sheet Metal Forming Processes and Die Design written by Vukota Boljanovic and published by Industrial Press Inc.. This book was released on 2004 with total page 244 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book is a complete modern guide to sheet metal forming processes and die design - still the most commonly used methodology for the mass-production manufacture of aircraft, automobiles, and complex high-precision parts. It illsutrates several dfifferent approaches to theis intricate field by taking the reader through the 'hos' and 'whys' of product analysis, as well as the technqiues for blanking, punching, bending, deep drawing, stretching, material economy, strip design, movement of metal duting stamping, and tooling.

Mechanics of Sheet Metal Forming

Author : Z. Marciniak
Publisher : Butterworth-Heinemann
ISBN 13 : 9780750653008
Total Pages : 236 pages
Book Rating : 4.6/5 (53 download)

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Book Synopsis Mechanics of Sheet Metal Forming by : Z. Marciniak

Download or read book Mechanics of Sheet Metal Forming written by Z. Marciniak and published by Butterworth-Heinemann. This book was released on 2002-06-04 with total page 236 pages. Available in PDF, EPUB and Kindle. Book excerpt: Material properties -- Sheet deformation processes -- Deformation of sheet in plane stress -- Simplified stamping analysis -- Load instability and tearing -- Bending of sheet -- Simplified analysis of circular shells -- Cylindrical deep drawing -- Stretching circular shells -- Combined bending and tension of sheet -- Hydroforming.

Sheet Metal Stamping Dies

Author : Vukota Boljanovic
Publisher : Industrial Press
ISBN 13 : 9780831134631
Total Pages : 0 pages
Book Rating : 4.1/5 (346 download)

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Book Synopsis Sheet Metal Stamping Dies by : Vukota Boljanovic

Download or read book Sheet Metal Stamping Dies written by Vukota Boljanovic and published by Industrial Press. This book was released on 2012-07 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Finally, in a single volume, a reference that presents engineering-level information on press-working sheet metal, die design, and die manufacturing! Concentrating on simple, practical methods, this book will be an invaluable resource for anyone looking for detailed information about die design and the manufacture of stamping dies, particularly practicing die designers, press engineers, tool and die maintenance technicians, students of die design, and advanced apprentice die makers. Features Emphasizes the basic theory of sheet metal plastic deformation as an aid in understanding the manufacturing processes and operations that are necessary for successful die design. Features the essential mathematical formulas and calculations needed for various die operations and performance of die design. Illustrations feature complete assembly drawings for each type of die Provides a complete picture of the knowledge and skills needed for the effective design of dies for sheet metal cutting, forming and deep drawing operations, highlighted with illustrative examples. Provides properties and typical applications of selected tool and die materials for various die components. Offers a complete picture of integral CAD/CAM systems for die making, EDM machining, and wire EDM practice

Metal Shaping Processes

Author : Vukota Boljanovic
Publisher : Industrial Press Inc.
ISBN 13 : 9780831133801
Total Pages : 454 pages
Book Rating : 4.1/5 (338 download)

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Book Synopsis Metal Shaping Processes by : Vukota Boljanovic

Download or read book Metal Shaping Processes written by Vukota Boljanovic and published by Industrial Press Inc.. This book was released on 2010 with total page 454 pages. Available in PDF, EPUB and Kindle. Book excerpt: As the only comprehensive text focusing on metal shaping processes, which are still the most widely used processes in the manufacture of products and structures, Metal Shaping Processes carefully presents the fundamentals of metal shaping processes with their relevant applications. The treatment of the subject matter is adequately descriptive for those unfamiliar with the various processes and yet is sufficiently analytical for an introductory academic course in manufacturing. The text, as well as the numerous formulas and illustrations in each chapter, clearly show that shaping processes, as a part of manufacturing engineering, are a complex and interdisciplinary subject. The topics are organized and presented in such a manner that they motivate and challenge students to present technically and economically viable solutions to a wide variety of questions and problems, including product design. It is the perfect textbook for students in mechanical, industrial, and manufacturing engineering programs at both the Associate Degree and Bachelor Degree programs, as well a valuable reference for manufacturing engineers (those who design, execute and maintain the equipment and tools); process engineers (those who plan and engineer the manufacturing steps, equipment, and tooling needed in production); manufacturing managers and supervisors; product design engineers; and maintenance and reliability managers and technicians. Each chapter begins with a brief highlighted outline of the topics to be described. Carefully presents the fundamentals of the particular metal-shaping process with its relevant applications within each chapter, so that the student and teacher can clearly assess the capabilities, limitation, and potentials of the process and its competitive aspects. Features sections on product design considerations, which present guidelines on design for manufacturing in many of the chapters. Offers practical, understandable explanations, even for complex processes. Includes text entries that are coded as in an outline, with these numerical designations carried over the 320 related illustrations for easy cross-referencing. Provides a dual (ISO and USA) unit system. Contains end-of-chapter Review Questions. Includes a chapter on sheet metalworking covering cutting processes; bending process; tubes and pipe bending; deep drawing processes; other sheet metal forming process (stretch forming, spinning, rubber forming, and superplatic forming and diffusion bonding). Provides a useful die classification with 15 illustrations and description; presses for sheet metalworking; and high energy-rate forming processes. A chapter on nontraditional manufacturing process discusses such important processes as mechanical energy processes (ultrasonic machining, water jet cutting); electrochemical machining processes (electrochemical machining, electrochemical grinding); thermal energy processes (electric discharge processes, laser beam machining, electron beam machining); and chemical processes (chemical milling).

Sheet Metal Forming

Author : Taylan Altan
Publisher : ASM International
ISBN 13 : 1615039872
Total Pages : 311 pages
Book Rating : 4.6/5 (15 download)

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Book Synopsis Sheet Metal Forming by : Taylan Altan

Download or read book Sheet Metal Forming written by Taylan Altan and published by ASM International. This book was released on 2012 with total page 311 pages. Available in PDF, EPUB and Kindle. Book excerpt: Descripción del editor: "heet forming fundamentals are thoroughly addressed in this comprehensive reference for the practical and efficient use of sheet forming technologies. The principle variables of sheet forming-including the interactions between variables-are clearly explained, as a basic foundation for the most effective use of computer aided modeling in process and die design.Topics include stress analysis, formability criteria, tooling, and materials for sheet forming. The book also covers the latest developments in sheet metal forming technology, including servo-drive presses and their applications, and advanced cushion systems in mechanical and hydraulic presses." (ASM International).

Empirical Modelling of the Sheet Metal Stamping Process

Author : John Craig Herron
Publisher :
ISBN 13 :
Total Pages : 120 pages
Book Rating : 4.:/5 (222 download)

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Book Synopsis Empirical Modelling of the Sheet Metal Stamping Process by : John Craig Herron

Download or read book Empirical Modelling of the Sheet Metal Stamping Process written by John Craig Herron and published by . This book was released on 1999 with total page 120 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Hot Stamping of Ultra High-Strength Steels

Author : Eren Billur
Publisher : Springer
ISBN 13 : 3319988700
Total Pages : 251 pages
Book Rating : 4.3/5 (199 download)

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Book Synopsis Hot Stamping of Ultra High-Strength Steels by : Eren Billur

Download or read book Hot Stamping of Ultra High-Strength Steels written by Eren Billur and published by Springer. This book was released on 2018-10-05 with total page 251 pages. Available in PDF, EPUB and Kindle. Book excerpt: Providing a comprehensive overview of hot stamping (also known as ‘press hardening’), this book examines all essential aspects of this innovative metal forming method, and explores its various uses. It investigates hot stamping from both technological and business perspectives, and outlines potential future developments. Individual chapters explore topics such as the history of hot stamping, the state of the art, materials and processes employed, and how hot stamping is currently being used in the automotive industry to create ultra-high-strength steel components. Drawing on experience and expertise gathered from academia and industry worldwide, the book offers an accessible resource for a broad readership including students, researchers, vehicle manufacturers and metal forming companies.

Metal Forming Practise

Author : Heinz Tschätsch
Publisher : Springer Science & Business Media
ISBN 13 : 3540332170
Total Pages : 414 pages
Book Rating : 4.5/5 (43 download)

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Book Synopsis Metal Forming Practise by : Heinz Tschätsch

Download or read book Metal Forming Practise written by Heinz Tschätsch and published by Springer Science & Business Media. This book was released on 2007-05-17 with total page 414 pages. Available in PDF, EPUB and Kindle. Book excerpt: This sourcebook presents the most important metal-working and shearing processes - and their related machines and tooling - in a concise form supplemented by ample illustrations, tables and flow charts. Practical examples show how to calculate forces and strain energy of the processes and the specific parameters of the machines, and exercises help readers improve understanding. Because much production today is automated using modern Computer Numerical Control engineering, the book covers automated flexible metal forming and handling systems. Carefully translated from the eighth revised German-language edition, Metal Forming Practise offers a valuable reference tool for students, engineers and technicians.

Metal Forming Handbook

Author : Schuler GmbH
Publisher : Springer
ISBN 13 : 3642588573
Total Pages : 589 pages
Book Rating : 4.6/5 (425 download)

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Book Synopsis Metal Forming Handbook by : Schuler GmbH

Download or read book Metal Forming Handbook written by Schuler GmbH and published by Springer. This book was released on 2012-12-06 with total page 589 pages. Available in PDF, EPUB and Kindle. Book excerpt: Following the long tradition of the Schuler Company, the Metal For ming Handbook presents the scientific fundamentals of metal forming technology in a way which is both compact and easily understood. Thus, this book makes the theory and practice of this field accessible to teaching and practical implementation. The first Schuler "Metal Forming Handbook" was published in 1930. The last edition of 1966, already revised four times, was translated into a number of languages, and met with resounding approval around the globe. Over the last 30 years, the field of forming technology has been rad ically changed by a number of innovations. New forming techniques and extended product design possibilities have been developed and introduced. This Metal Forming Handbook has been fundamentally revised to take account of these technological changes. It is both a text book and a reference work whose initial chapters are concerned to pro vide a survey of the fundamental processes of forming technology and press design. The book then goes on to provide an in-depth study of the major fields of sheet metal forming, cutting, hydroforming and solid forming. A large number of relevant calculations offers state of the art solutions in the field of metal forming technology. In presenting tech nical explanations, particular emphasis was placed on easily under standable graphic visualization. All illustrations and diagrams were compiled using a standardized system of functionally oriented color codes with a view to aiding the reader's understanding.

Modeling and Simulation of Impact Process in Sheet Metal Stamping

Author : Songyuan Xu
Publisher :
ISBN 13 :
Total Pages : 138 pages
Book Rating : 4.:/5 (466 download)

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Book Synopsis Modeling and Simulation of Impact Process in Sheet Metal Stamping by : Songyuan Xu

Download or read book Modeling and Simulation of Impact Process in Sheet Metal Stamping written by Songyuan Xu and published by . This book was released on 1999 with total page 138 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Modelling and Simulation of Sheet Metal Forming Processes

Author : Marta C. Oliveira
Publisher : MDPI
ISBN 13 : 3039285564
Total Pages : 254 pages
Book Rating : 4.0/5 (392 download)

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Book Synopsis Modelling and Simulation of Sheet Metal Forming Processes by : Marta C. Oliveira

Download or read book Modelling and Simulation of Sheet Metal Forming Processes written by Marta C. Oliveira and published by MDPI. This book was released on 2020-04-22 with total page 254 pages. Available in PDF, EPUB and Kindle. Book excerpt: The numerical simulation of sheet metal forming processes has become an indispensable tool for the design of components and their forming processes. This role was attained due to the huge impact in reducing time to market and the cost of developing new components in industries ranging from automotive to packing, as well as enabling an improved understanding of the deformation mechanisms and their interaction with process parameters. Despite being a consolidated tool, its potential for application continues to be discovered with the continuous need to simulate more complex processes, including the integration of the various processes involved in the production of a sheet metal component and the analysis of in-service behavior. The quest for more robust and sustainable processes has also changed its deterministic character into stochastic to be able to consider the scatter in mechanical properties induced by previous manufacturing processes. Faced with these challenges, this Special Issue presents scientific advances in the development of numerical tools that improve the prediction results for conventional forming process, enable the development of new forming processes, or contribute to the integration of several manufacturing processes, highlighting the growing multidisciplinary characteristic of this field.

Advances in Metal Forming

Author : Rahulkumar Shivajirao Hingole
Publisher : Springer
ISBN 13 : 3662444976
Total Pages : 126 pages
Book Rating : 4.6/5 (624 download)

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Book Synopsis Advances in Metal Forming by : Rahulkumar Shivajirao Hingole

Download or read book Advances in Metal Forming written by Rahulkumar Shivajirao Hingole and published by Springer. This book was released on 2014-09-08 with total page 126 pages. Available in PDF, EPUB and Kindle. Book excerpt: This comprehensive book offers a clear account of the theory and applications of advanced metal forming. It provides a detailed discussion of specific forming processes, such as deep drawing, rolling, bending extrusion and stamping. The author highlights recent developments of metal forming technologies and explains sound, new and powerful expert system techniques for solving advanced engineering problems in metal forming. In addition, the basics of expert systems, their importance and applications to metal forming processes, computer-aided analysis of metalworking processes, formability analysis, mathematical modeling and case studies of individual processes are presented.