Lean Manufacturing for the Small Shop

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Author :
Publisher : Society of Manufacturing Engineers
ISBN 13 : 0872635201
Total Pages : 282 pages
Book Rating : 4.8/5 (726 download)

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Book Synopsis Lean Manufacturing for the Small Shop by : Gary Conner

Download or read book Lean Manufacturing for the Small Shop written by Gary Conner and published by Society of Manufacturing Engineers. This book was released on 2001 with total page 282 pages. Available in PDF, EPUB and Kindle. Book excerpt: Whether your organization employs 100 or 10, this book give you the sound principles to plan, streamline, and objectively evaluate your enterprise without hiring expensive consultants. It thoroughly explains the lean philosophy with easy-to-digest examples and stories, giving you and your associates the know-how to quickly implement the approach everyone is talking about. Also, includes a special hands-on CD-ROM, containing useful training tools, examples and samples. Contents: The Lean Enterprise Vehicle; Introduction to a Small Manufacturing Company; Value Stream MappingSM; Lead Time and Activity; Optimum Lot Size; Ten Rules for Just-in-Time; Managing Change; Quality System Management: Tools for the Team; High Involvement Training; Team Structuring for the 21st Century; The Roadmap to Lean.

Lean Manufacturing for the Small Shop, Second Edition

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Publisher : Society of Manufacturing Engineers
ISBN 13 : 0872638588
Total Pages : 361 pages
Book Rating : 4.8/5 (726 download)

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Book Synopsis Lean Manufacturing for the Small Shop, Second Edition by : Gary Conner

Download or read book Lean Manufacturing for the Small Shop, Second Edition written by Gary Conner and published by Society of Manufacturing Engineers. This book was released on 2009 with total page 361 pages. Available in PDF, EPUB and Kindle. Book excerpt: A how-to guide to shortening delivery times, eliminating waste, improving quality, and reducing costs. It describes not only what to do, but includes many tools useful to the reader describing how to do it. It explores tools including kaizen, value stream mapping, takt time, determining optimum lot sizes, setup reduction and problem solving.

Speed to Market

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Publisher : AMACOM/American Management Association
ISBN 13 : 9780814426609
Total Pages : 268 pages
Book Rating : 4.4/5 (266 download)

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Book Synopsis Speed to Market by : Vincent Bozzone

Download or read book Speed to Market written by Vincent Bozzone and published by AMACOM/American Management Association. This book was released on 2001 with total page 268 pages. Available in PDF, EPUB and Kindle. Book excerpt: Lean manufacturing is the single most effective way to increase sales, cut costs, improve margins, and secure the future of a business. The problem is that the principles and philosophies of lean manufacturing are geared strictly to mass production operations and can be ineffective, even detrimental, for smaller job shops and make-to-order businesses. Now, Speed to Market delivers a proven approach for smaller suppliers who want to successfully cut their lead time and trigger profitable growth. Completely updated and expanded, the book explains how to: * Apply the principles of pull, flow, and the elimination of waste to every area of the company, at every stage from quotes to cash* Implement a continuous improvement process while sidestepping the typical implementation pitfalls* Ease scheduling problems* Improve performance and profitability using the book's practical concepts, process analysis tools, and perspective-enhancing techniques and much more

Lean Manufacturing that Works

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Publisher : AMACOM/American Management Association
ISBN 13 : 9780814428542
Total Pages : 324 pages
Book Rating : 4.4/5 (285 download)

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Book Synopsis Lean Manufacturing that Works by : Bill Carreira

Download or read book Lean Manufacturing that Works written by Bill Carreira and published by AMACOM/American Management Association. This book was released on 2005 with total page 324 pages. Available in PDF, EPUB and Kindle. Book excerpt: If your manufacturing organization is slow and inefficient, it's time to slim down. Here's a proven "weight loss" plan.

How To Implement Lean Manufacturing

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Author :
Publisher : McGraw Hill Professional
ISBN 13 : 0071625089
Total Pages : 335 pages
Book Rating : 4.0/5 (716 download)

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Book Synopsis How To Implement Lean Manufacturing by : Lonnie Wilson

Download or read book How To Implement Lean Manufacturing written by Lonnie Wilson and published by McGraw Hill Professional. This book was released on 2009-07-06 with total page 335 pages. Available in PDF, EPUB and Kindle. Book excerpt: A Practical, Hands-on Guide to Lean Manufacturing This real-world resource offers proven solutions for implementing lean manufacturing in an enterprise environment, covering the engineering and production aspects as well as the business culture concerns. Filled with detailed examples, the book focuses on the rapid application of lean principles so that large, early financial gains can be made. How to Implement Lean Manufacturing explains Toyota Production System (TPS) practices and specifies the distinct order in which lean techniques should be applied to achieve maximum gains. Global case studies illustrate successes and pitfalls of lean manufacturing initiatives. Discover how to: Rigorously test and retest the state of your "leanness" with unique evaluators Develop and deploy plant-wide strategies and goals Improve speed and quality and dramatically reduce costs Reduce variation in the manufacturing system in order to reduce inventory Reduce lead times to enable improved responsiveness and flexibility Synchronize production and supply to the customer Create flow and establish pull-demand systems Perform system-wide and specific value-stream evaluations Generate a comprehensive list of highly focused Kaizen activities Sustain process gains Manage constraints and reduce bottlenecks Implement cellular manufacturing

Job Shop Lean

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Author :
Publisher : CRC Press
ISBN 13 : 1000055612
Total Pages : 725 pages
Book Rating : 4.0/5 ( download)

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Book Synopsis Job Shop Lean by : Shahrukh A. Irani

Download or read book Job Shop Lean written by Shahrukh A. Irani and published by CRC Press. This book was released on 2020-05-04 with total page 725 pages. Available in PDF, EPUB and Kindle. Book excerpt: In the 1950’s, the design and implementation of the Toyota Production System (TPS) within Toyota had begun. In the 1960’s, Group Technology (GT) and Cellular Manufacturing (CM) were used by Serck Audco Valves, a high-mix low-volume (HMLV) manufacturer in the United Kingdom, to guide enterprise-wide transformation. In 1996, the publication of the book Lean Thinking introduced the entire world to Lean. Job Shop Lean integrates Lean with GT and CM by using the five Principles of Lean to guide its implementation: (1) identify value, (2) map the value stream, (3) create flow, (4) establish pull, and (5) seek perfection. Unfortunately, the tools typically used to implement the Principles of Lean are incapable of solving the three Industrial Engineering problems that HMLV manufacturers face when implementing Lean: (1) finding the product families in a product mix with hundreds of different products, (2) designing a flexible factory layout that "fits" hundreds of different product routings, and (3) scheduling a multi-product multi-machine production system subject to finite capacity constraints. Based on the Author’s 20+ years of learning, teaching, researching, and implementing Job Shop Lean since 1999, this book Describes the concepts, tools, software, implementation methodology, and barriers to successful implementation of Lean in HMLV production systems Utilizes Production Flow Analysis instead of Value Stream Mapping to eliminate waste in different levels of any HMLV manufacturing enterprise Solves the three Industrial Engineering problems that were mentioned earlier using software like PFAST (Production Flow Analysis and Simplification Toolkit), Sgetti and Schedlyzer Explains how the one-at-a-time implementation of manufacturing cells constitutes a long-term strategy for Continuous Improvement Explains how product families and manufacturing cells are the basis for implementing flexible automation, machine monitoring, virtual cells, Manufacturing Execution Systems, and other elements of Industry 4.0 Teaches a new method, Value Network Mapping, to visualize large multi-product multi-machine production systems whose Value Streams share many processes Includes real success stories of Job Shop Lean implementation in a variety of production systems such as a forge shop, a machine shop, a fabrication facility and a shipping department Encourages any HMLV manufacturer planning to implement Job Shop Lean to leverage the co-curricular and extracurricular programs of an Industrial Engineering department

Lean Management Principles for Information Technology

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Publisher : CRC Press
ISBN 13 : 1466503114
Total Pages : 363 pages
Book Rating : 4.4/5 (665 download)

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Book Synopsis Lean Management Principles for Information Technology by : Gerhard J. Plenert

Download or read book Lean Management Principles for Information Technology written by Gerhard J. Plenert and published by CRC Press. This book was released on 2011-07-28 with total page 363 pages. Available in PDF, EPUB and Kindle. Book excerpt: Whether it's because of a lack of understanding, poor planning, or a myriad of other things, 50 to 60 percent of the IT effort in most companies can be considered waste. Explaining how to introduce Lean principles to your IT functions to reduce and even eliminate this waste, Lean Management Principles for Information Technology provides t

Lean Retail and Wholesale

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Author :
Publisher : McGraw Hill Professional
ISBN 13 : 0071829865
Total Pages : 337 pages
Book Rating : 4.0/5 (718 download)

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Book Synopsis Lean Retail and Wholesale by : Paul Myerson

Download or read book Lean Retail and Wholesale written by Paul Myerson and published by McGraw Hill Professional. This book was released on 2014-05-13 with total page 337 pages. Available in PDF, EPUB and Kindle. Book excerpt: Best practices for implementing Lean techniques in retail and wholesale “Essential reading for those who want to learn how Lean provides a competitive edge in today’s fast-paced, multi-channel, and cost-conscious environment.” --Mark Temkin, Director, Demand Planning, Barnes & Noble, Inc. “Provides an enlightening perspective on the applications of Lean principles to the increasingly challenging worlds of the retail and wholesale sectors.” --Professor C. John Langley, Jr., Penn State University Featuring real-world case studies, this practical, streamlined guide reveals how utilize a comprehensive Lean methodology throughout retail and wholesale businesses to reduce costs and improve productivity, quality, customer service, and profitability. Lean Retail and Wholesale examines Lean opportunities from the viewpoint of retail strategy, merchandise management, and store and distribution operations and provides a holistic, systematic approach for identifying and eliminating non-value-added activities. The Lean techniques presented can be applied to traditional brick-and-mortar wholesalers and retailers as well as e-businesses. Coverage includes: Using Lean as a tool to survive and thrive in retail and wholesale (R)evolution of retail--from the general store to e-commerce The Lean journey from goods to services Lean retail and wholesale: early signs of promise Basic Lean concepts and tools: building a solid foundation Advanced Lean concepts and tools: K.I.S.S. (keep it simple and straightforward) Retail strategy: sales and marketing, location, human resources management, IT, supply chain management, and customer relationship management Merchandise management: planning, buying, pricing, and communications Store operations management Lean retail and wholesale distribution Lean assessments and value stream mapping Leadership, culture, teams, and training Partnering, outsourcing, import, technology, and Six Sigma Critical thinking and continuous improvement: methodology, education, training, and analytics Defining and measuring success—measurements and current statistics The road ahead: thoughts and suggestions on the future of Lean in retail and wholesale

Lean Manufacturing

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Author :
Publisher : CRC Press
ISBN 13 : 1420025538
Total Pages : 240 pages
Book Rating : 4.4/5 (2 download)

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Book Synopsis Lean Manufacturing by : William M Feld

Download or read book Lean Manufacturing written by William M Feld and published by CRC Press. This book was released on 2000-09-28 with total page 240 pages. Available in PDF, EPUB and Kindle. Book excerpt: There are some very good books available that explain the Lean Manufacturing theory and touch on implementing its techniques. However, you cannot learn "how to be" lean from merely reading the theory. And to be successful in the real-work environment you need a clear comprehension of how lean techniques work, rather than just a remote understanding

Fundamentals of Lean Manufacturing

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Author :
Publisher : Virtualbookworm.com Publishing
ISBN 13 : 9781951985714
Total Pages : 276 pages
Book Rating : 4.9/5 (857 download)

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Book Synopsis Fundamentals of Lean Manufacturing by : Don T Phillips

Download or read book Fundamentals of Lean Manufacturing written by Don T Phillips and published by Virtualbookworm.com Publishing. This book was released on 2020-12-16 with total page 276 pages. Available in PDF, EPUB and Kindle. Book excerpt: Modern Manufacturing Methodologies have undergone three different evolutionary stages over the past 200 years. Before there were modern manufacturing plants, the world only knew skilled craftsmen who labored as individuals in very small groups to produce goods and services. The first factory evolution came about when James Watt invented the steam engine. Metal cutting, forming and assembly machines were co-located near streams or rivers forming what we now call the Job Shop or the American Armory System. The second factory evolution began when Henry Ford introduced the first modern assembly line using interchangeable parts and standardized manufacturing procedures. This gave rise to the modern flow shop, which reached its zenith during WW II. In the late 1970's, the third industrial evolution began when Taiichi Ohno and the Toyota Motor Company introduced what we now call Lean Manufacturing...and the world came. Over the last 30 years, all forms of manufacturing and service systems have embraced the concepts of Lean Thinking and proved its superiority to traditional manufacturing and service systems design. This is a book which clearly explains the fundamental concepts of Lean Manufacturing, It also defines and characterizes a new breed of Manufacturing Engineer which we call the Lean Engineer. The Lean Engineer has roots in traditional Industrial engineering, but is also well trained in six-sigma methodologies and understands lean to green factory design principles. However, Lean Engineering transcends and redefines the classic Industrial engineer. Principles of Lean systems design, U-shaped Lean manufacturing cells, Linked Cell Manufacturing System design and Mixed Model final assembly lines are unique Lean Engineering strategies. This book attempts to define the Fundamentals of Lean Manufacturing and Introduces Lean System Design principles. - Demonstrates the conversion of traditional manufacturing lines into U-shaped Lean Cells - Contrasts push versus pull manufacturing strategies - Covers Balancing, Leveling and System synchronization - Describes and gives examples of Single and dual card Kanban Systems - Discusses the Role of Maintenance, Reliability and Quality Assurance in Lean Manufacturing - Includes over 150 Homework questions or problems and two comprehensive case studies This book serves as a college textbook for any Introductory Lean Manufacturing course for Industrial Engineering, Mechanical Engineering, Engineering Technology or Business Course. It is also an excellent reference book for Industrial Manufacturing Engineers who wish to implement Lean Concepts and Lean Thinking.

Lean for High-Mix-Low-Volume Manufacturers

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Author :
Publisher : Productivity Press
ISBN 13 : 9781498740692
Total Pages : 352 pages
Book Rating : 4.7/5 (46 download)

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Book Synopsis Lean for High-Mix-Low-Volume Manufacturers by : Shahrukh Irani

Download or read book Lean for High-Mix-Low-Volume Manufacturers written by Shahrukh Irani and published by Productivity Press. This book was released on 2016-05-15 with total page 352 pages. Available in PDF, EPUB and Kindle. Book excerpt: The book integrates tehniques from the Toyota Production System (TPS) that apply to high-mix low-volume with the science of Group Technology and Cellular Manufacturing (GT/CM) to replace those parts of theTPS that pertain solely to high-volume, repeatable processes. GT/CM is the technical solution to Lean for high-mix low-volume. Toyota provides the tools to sustain GT/CM, especially the workforce culture and Lean leadership aspects

Made-to-Order Lean

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Publisher : CRC Press
ISBN 13 : 142008688X
Total Pages : 281 pages
Book Rating : 4.4/5 (2 download)

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Book Synopsis Made-to-Order Lean by : Greg Lane

Download or read book Made-to-Order Lean written by Greg Lane and published by CRC Press. This book was released on 2020-03-09 with total page 281 pages. Available in PDF, EPUB and Kindle. Book excerpt: Toyota Production System methods have rendered remarkable results in high-volume manufacturing plants, but they have not been fully understood and correctly applied in high-mix, low-volume environments. While lean principles do apply, the implementation methods and tools must be adapted and alternate methods embraced in a low-volume environment. This volume is specifically geared for manufacturers that have hundreds to thousands of active part numbers with few or no ongoing forecasted volumes, and for job shops that build only to order. The primary focus is eliminating non-value-added activities and instituting improvements on the most repetitive jobs, a strategy that gives you more time to produce your low-volume work or one-offs. About the author: Greg Lane is a faculty member of the Lean Enterprise Institute and an advisor to the Instituto de Lean Management in Spain. During his time with Toyota, he was one of a handful of candidates selected for a one-year training program conducted by the company’s masters. He became certified as a Toyota Production System (TPS) Key Person and continued his work with Toyota, training others in TPS. He has been highly active in working on implementing lean around the world, supporting large and small companies alike. In 1998, he began to focus his lean endeavors on meeting the specific needs of high-mix, low-volume enterprises. During his time as an independent consultant, Greg purchased and operated his own manufacturing company, which specialized in fast turnaround on high-mix, low-volume parts. Greg used TPS to grow the business and nearly double its sales. Greg and his associates have experience not only at adapting the methods contained in this book, but also in applying other tools that are too numerous to detail here. They can be reached for further support with your lean transformation via email: [email protected]

Lean Thinking

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Publisher : Simon and Schuster
ISBN 13 : 1471111008
Total Pages : 365 pages
Book Rating : 4.4/5 (711 download)

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Book Synopsis Lean Thinking by : James P. Womack

Download or read book Lean Thinking written by James P. Womack and published by Simon and Schuster. This book was released on 2013-09-26 with total page 365 pages. Available in PDF, EPUB and Kindle. Book excerpt: Lean Thinking was launched in the fall of 1996, just in time for the recession of 1997. It told the story of how American, European, and Japanese firms applied a simple set of principles called 'lean thinking' to survive the recession of 1991 and grow steadily in sales and profits through 1996. Even though the recession of 1997 never happened, companies were starving for information on how to make themselves leaner and more efficient. Now we are dealing with the recession of 2001 and the financial meltdown of 2002. So what happened to the exemplar firms profiled in Lean Thinking? In the new fully revised edition of this bestselling book those pioneering lean thinkers are brought up to date. Authors James Womack and Daniel Jones offer new guidelines for lean thinking firms and bring their groundbreaking practices to a brand new generation of companies that are looking to stay one step ahead of the competition.

Mr. Lean Buys and Transforms a Manufacturing Company

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Author :
Publisher : Productivity Press
ISBN 13 : 9781439815168
Total Pages : 0 pages
Book Rating : 4.8/5 (151 download)

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Book Synopsis Mr. Lean Buys and Transforms a Manufacturing Company by : Greg Lane

Download or read book Mr. Lean Buys and Transforms a Manufacturing Company written by Greg Lane and published by Productivity Press. This book was released on 2009-12-17 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: This is the true story of how, armed with only Lean improvement methodologies, a specially trained Toyota Lean expert purchased a business he knew nothing about, applied Lean techniques, and succeeded in doubling sales and increasing profitability, before he finally sold the thriving business. With humility and humor, the author recounts his successes and failures, introduces his key employees and their struggles with change, and provides motivation and simple ideas for all readers looking to improve their businesses. He captures key points highlighted in text boxes and includes illustrative photos and examples of Lean tools at work. This story dispels the fallacy that Lean management does not achieve excellent results in high variation companies and job shops. Toyota’s OSKKK methodology is introduced to understand processes and guide a Lean transformation on the shop floor and in the office.

The Lean Primer - Solutions for the Job Shop

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Author :
Publisher : MCS Media, Inc.
ISBN 13 : 9780972572859
Total Pages : 104 pages
Book Rating : 4.5/5 (728 download)

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Book Synopsis The Lean Primer - Solutions for the Job Shop by : Roger Kremer

Download or read book The Lean Primer - Solutions for the Job Shop written by Roger Kremer and published by MCS Media, Inc.. This book was released on 2005 with total page 104 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Grow Your Factory, Grow Your Profits

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Publisher : CRC Press
ISBN 13 : 1482255855
Total Pages : 180 pages
Book Rating : 4.4/5 (822 download)

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Book Synopsis Grow Your Factory, Grow Your Profits by : Timothy McLean

Download or read book Grow Your Factory, Grow Your Profits written by Timothy McLean and published by CRC Press. This book was released on 2014-12-03 with total page 180 pages. Available in PDF, EPUB and Kindle. Book excerpt: When I was first given the job of managing a small plastics factory back in 1989, I quickly realized that most of the books and teaching on Lean Manufacturing were designed for big companies and were not relevant to my factory. —Tim Mclean The last 25 years has seen Tim lead and assist over 100 small to medium-sized enterprise (SME) manufacturing operations. This experience has now been condensed in to Grow Your Factory, Grow your Profits: Lean for Small and Medium-Sized Manufacturing Enterprises, a start-to-finish guide on how to run a successful small and medium-sized manufacturing operation. The book presents case studies, practical examples, illustrations, charts, and pictures from real SME manufacturers to provide straightforward solutions to the issues facing every growing manufacturing business. In the book, Tim McLean explains: How to recruit the right people and design the right organization How to empower those people to take accountability and free yourself up from day to day "fire fighting" How to develop a Lean Plant Layout that will maximize productivity and optimize the use of space How to manage materials in order to slash inventory and shortages How to schedule production in order to cut lead times, cut inventory, and delight customers How to get started on a Lean transformation when you lack the resources of a big company The book details how SMEs differ from large organizations and why the approach to improvement must also be different. Covering the complete life cycle of small and medium-sized manufacturers, the book addresses a different SME manufacturing issue in each chapter. This enables readers to tackle issues at their own pace and in their own order of priority. Grow Your Factory, Grow Your Profits is essential reading for owners, managers, and operational leaders in the 90 percent of manufacturing enterprises that are small or medium sized.

Lean Manufacturing Systems and Cell Design

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Author :
Publisher : Society of Manufacturing Engineers
ISBN 13 : 087263647X
Total Pages : 361 pages
Book Rating : 4.8/5 (726 download)

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Book Synopsis Lean Manufacturing Systems and Cell Design by : J. Temple Black

Download or read book Lean Manufacturing Systems and Cell Design written by J. Temple Black and published by Society of Manufacturing Engineers. This book was released on 2003 with total page 361 pages. Available in PDF, EPUB and Kindle. Book excerpt: Readers will learn how to integrate quality and reliability control, machine tool maintenance, production and inventory control, and suppliers into the linked-cell system for one-piece parts movement within cells and small-lot movement between cells.