Lean Machines for World-Class Manufacturing and Maintenance

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Author :
Publisher :
ISBN 13 : 9780977866700
Total Pages : 107 pages
Book Rating : 4.8/5 (667 download)

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Book Synopsis Lean Machines for World-Class Manufacturing and Maintenance by : Robert M. Williamson

Download or read book Lean Machines for World-Class Manufacturing and Maintenance written by Robert M. Williamson and published by . This book was released on 2006 with total page 107 pages. Available in PDF, EPUB and Kindle. Book excerpt: Lean Machines for World-Class Manufacturing and Maintenance started out as a decade-long quest for world-class simplicity?common-sense, but not common practice, solutions to equipment communications. By applying visuals on the equipment, we are able to communicate proper operating and maintenance information at the point of use. Visuals applied to equipment remove much of the guesswork often associated with operations and maintenance.Visuals result in equipment that is significantly easier to operate, easier to maintain, and easier to inspect and troubleshoot. Visuals have also shown that equipment-specific training can be reduced by 60 to 80 percent. All of this results in eliminating human error and improving efficiency and effectiveness.This edition launches the next level of world-class simplicity for modern manufacturing and maintenance. We have collected and explained proven methods for simplifying the interactions between people and machines. Consistent with the principles of Lean Manufacturing, this book emphasizes techniques that eliminate many of the equipment-related wastes in the workplace. If we can apply and use the visuals and minor modifications in the context of Lean, we will be able to reduce operating, manufacturing, and maintenance costs. This book contains hundreds of hints and tips that will improve equipment effectiveness and simplify work.

Taking Control:A Simple Approach to World-Class Manufacturing

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Author :
Publisher : Lulu.com
ISBN 13 : 148341549X
Total Pages : 87 pages
Book Rating : 4.4/5 (834 download)

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Book Synopsis Taking Control:A Simple Approach to World-Class Manufacturing by : Morris Holland

Download or read book Taking Control:A Simple Approach to World-Class Manufacturing written by Morris Holland and published by Lulu.com. This book was released on 2014-08-27 with total page 87 pages. Available in PDF, EPUB and Kindle. Book excerpt: Taking Control The book that bridges the gap between the shop floor, engineering, and management. Written in simple to understand language, Taking Control takes you step by step to turn average performance into world-class performance. Read stories of individuals and how they met and overcame challenges to be their best. Test your knowledge using the workbook and study guide.

Making Apparel Manufacturing Lean

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Publisher : Apparel Resources Pvt. Ltd.
ISBN 13 :
Total Pages : 273 pages
Book Rating : 4./5 ( download)

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Book Synopsis Making Apparel Manufacturing Lean by : Anand K. Deshpande

Download or read book Making Apparel Manufacturing Lean written by Anand K. Deshpande and published by Apparel Resources Pvt. Ltd.. This book was released on 2021-06-23 with total page 273 pages. Available in PDF, EPUB and Kindle. Book excerpt: I have been a Lean Management Consultant for the past decade and have been asked interesting questions by my prospects/clients. I’d have to say, the most made statement has been “Lean only works in the Automotive Industry and is not applicable to our industry…”. This misconception is what triggered me to write a book on Lean for the various industries that I consult in, i.e. one book for every industry. This book on the application of LEAN in Apparel Manufacturing, is my first foray into authoring a book. This book is an attempt to educate its readers on how to implement the practical aspects of LEAN, on the shopfloor. It begins with the dissemination of the interrelated elements of the Toyota Production System, the objective of TPS and its importance in Production Management. The concepts of LEAN and waste elimination are then explained with an overview of the Seven Types of Manufacturing Wastes. Value Stream Mapping, a frequently used tool to map the waste, has been elaborated in four chapters. These chapters explain concepts like Product Family Matrix, KPI definitions, guiding principles to design a Lean process and the construction of the ‘AS IS’ and the ‘TO BE’ Value Stream Maps. Individual chapters are devoted to the elements of TPS like 5S, Visual Management, Skill Management, Process Standardization and Single Minute Exchange of Dies. These chapters explain the concepts and their application in detail, equipping you with the required tools and techniques. The chapter on Balanced Score Card and Hoshin Kanri explains the mechanism of aligning the vision of the factory to the individual objectives. The chapters on A3 Problem Solving and Quality Management initiate the readers to a scientific methodology of problem solving. We follow up with chapters on Kanban Systems and WIP Management in order to get a sense of Pull systems. The chapter on Total Productive Maintenance lays emphasis on measurement of OEE% and the problem-solving cascade. We end this book with chapters on Shopfloor Control, sustaining a Lean culture and providing a Lean Implementation Model for Apparel Manufacturing. I would like to extend my gratitude to Deepak Mohindra, Chairman, Apparel Resources for his continued support and guidance. My wife Manali, my daughters Aishwarya & Arya and my mother Padma, have also been my constant motivators. I would also like to thank my past and current clients for implementing my advice. This book would be incomplete without mentioning Ashish Grover, who was a great support during preliminary Lean pilots on the garmenting shopfloor. This book is my tribute to him. I hope that this book creates more value for you and your organization. Wish you all the best in your LEAN journey!

TPM for the Lean Factory

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Author :
Publisher : Routledge
ISBN 13 : 1351407481
Total Pages : 360 pages
Book Rating : 4.3/5 (514 download)

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Book Synopsis TPM for the Lean Factory by : Keisuke Arai

Download or read book TPM for the Lean Factory written by Keisuke Arai and published by Routledge. This book was released on 2017-10-06 with total page 360 pages. Available in PDF, EPUB and Kindle. Book excerpt: Lean manufacturing cannot happen in a factory that lacks dependable, effective equipment. Breakdowns and processing defects translate into excess work-in-process and finished inventory, kept on hand ""just in case."" Recurring minor stoppages force employees to watch automated equipment that should run by itself. TPM gives a framework for addressing such problems, but many companies implement TPM at a superficial level, and the resulting productivity gains fall short of their potential. If your TPM implementation has resulted in posters and logos rather than a rise of productivity, how are you addressing this halt of progress? In TPM for the Lean Factory, authors Sekine and Arai teach you to identify and attack the key equipment-related problems and misunderstandings that make plants miss their lean manufacturing goals. Written for companies with a basic TPM framework already in place, you'll learn three powerful approaches for cutting this waste: The new 5Ss: focusing on standard locations and labeling through the first 2Ss Instant maintenance: mastering quick repairs of minor equipment failures Improved setup operations: organizing the preparation to save time and prevent errors Chapters on cell design, product and process quality factor testing, and daily equipment inspection give you additional weapons for fighting waste and low productivity. For practical application, an implementation overview summarizes the steps for each topic, keyed to a set of 50 adaptable worksheets and examples. A practical and supportive resource, TPM for the Lean Factory extends a fresh vision and focus to help you get top results from your TPM efforts.

WCOM (World Class Operations Management)

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Publisher : Springer
ISBN 13 : 3319301055
Total Pages : 271 pages
Book Rating : 4.3/5 (193 download)

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Book Synopsis WCOM (World Class Operations Management) by : Carlo Baroncelli

Download or read book WCOM (World Class Operations Management) written by Carlo Baroncelli and published by Springer. This book was released on 2016-05-03 with total page 271 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book deals with World Class Operations Management (WCOM), detailing its principles, methods and organisation, and the results that this approach can bring about. Utilising real-world case studies illustrated by companies that have adopted this model (interviews with Saint-Gobain, L’Oréal, Tetra Pak, Bemis, and Bel Executives), it describes common patterns drawn from decades of hands-on experience, so as to present a theoretical approach together with the concrete application of its principles. WCOM, adopted by several multinational companies, is one of the more innovative management practises, as it integrates the best Continuous Improvement approaches (Lean, Total Productive Management, World Class Manufacturing) as well as the most innovative approaches in human dynamics like Change Leadership, Performance Behavior, Shingo Model, to name a few. Every book’s chapter has been authored by an expert in these different fields, thus revealing the synergy among the different practices, which is one of the distinguishing and successful aspects of WCOM Maximising reader insights into the successful implementation of such an approach, and explaining not only its potentialities, but also its implementation dynamics, the critical points and the ways it can be integrated into different situations, this book is also about how to create a culture of excellence that is sustainable over a long period of time and delivers consistent (or ever-improving) results.

TPM -

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Author :
Publisher : Newnes
ISBN 13 : 9780750644471
Total Pages : 280 pages
Book Rating : 4.6/5 (444 download)

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Book Synopsis TPM - by : Peter Willmott

Download or read book TPM - written by Peter Willmott and published by Newnes. This book was released on 2001 with total page 280 pages. Available in PDF, EPUB and Kindle. Book excerpt: Through TPM, more companies accept the concept of Zero Breakdowns as achievable. Based on first hand experience, this is a practical guide to delivering TPM benefits, and world class performance.

LEAN AND AGILE MANUFACTURING

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Publisher : PHI Learning Pvt. Ltd.
ISBN 13 : 8120346114
Total Pages : 238 pages
Book Rating : 4.1/5 (23 download)

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Book Synopsis LEAN AND AGILE MANUFACTURING by : S. R. DEVADASAN

Download or read book LEAN AND AGILE MANUFACTURING written by S. R. DEVADASAN and published by PHI Learning Pvt. Ltd.. This book was released on 2012-06-12 with total page 238 pages. Available in PDF, EPUB and Kindle. Book excerpt: Contemporary fastidious companies are required to eliminate wastes and offer value-added products and services to the customers, which requirement is fulfilled by adopting the paradigm called ‘lean manufacturing’. On the other side, futuristic companies surge towards reaching the twenty-first century mission by reacting quickly in accordance with the dynamic demands of the modern customers, for which researchers have been developing a paradigm called ‘agile manufacturing’. Although various techniques and tools are applied, cohesive procedures are yet to be evolved to implement these paradigms systematically and successfully in companies. In this context, this book is evolved to address students, academics, practitioners and researchers for gaining theoretical, practical and research futuristic knowledge on lean and agile manufacturing paradigms. Organised in 18 chapters, the text opens with a historical overview of lean and agile manufacturing paradigms. It then discusses the lean manufacturing principles with their application procedures. The book comprehensively analyses the methods of implementation of lean manufacturing paradigm in both traditional and moderate organisations. It also gives an equal treatment to the implementation of agile manufacturing paradigm under four drivers such as management driver, technology driver, manufacturing strategy driver and competition driver through the adoption of appropriate agile manufacturing criteria. The book concludes with a discussion of lean and agile manufacturing paradigms from the perspectives of academia, researchers and practitioners. The text is well supported by a large number of self-test questions with their answers. A unique feature of the book is the inclusion of research avenues at the end of each chapter, which enable the readers to carry out researches on these paradigms. This book is intended for the undergraduate and postgraduate students of industrial, manufacturing, production and mechanical engineering.

The Lean Assessment for Job Shops and Small Manufacturers

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Author :
Publisher : MCS Media, Inc.
ISBN 13 : 9780972572897
Total Pages : 64 pages
Book Rating : 4.5/5 (728 download)

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Book Synopsis The Lean Assessment for Job Shops and Small Manufacturers by :

Download or read book The Lean Assessment for Job Shops and Small Manufacturers written by and published by MCS Media, Inc.. This book was released on 2004 with total page 64 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Lean Transformation

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Publisher : CRC Press
ISBN 13 : 1315352001
Total Pages : 226 pages
Book Rating : 4.3/5 (153 download)

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Book Synopsis Lean Transformation by : Suresh Patel

Download or read book Lean Transformation written by Suresh Patel and published by CRC Press. This book was released on 2016-08-05 with total page 226 pages. Available in PDF, EPUB and Kindle. Book excerpt: Books in the Quality and Business Excellence series can help readers improve customer value and satisfaction by integrating the voice of the customer into design, manufacturing, supply chain, and field processes. Lean Transformation: Cultural Enablers and Enterprise Alignment is about the Lean system. It begins by describing the reasons why so many Lean implementations fail and explaining why managers need to focus their valuable time on early adopters rather than on trying to convert resistors. This book describes the guiding principles of the Shingo process for continuous improvement layout and evaluation. It examines the principles, systems, and tools of continuous improvement and demonstrates how to deploy these proven methods in plants and distribution centers. The book covers time-tested continuous improvement process tools and practices, including the visual workplace, mistake proofing, PDCA, 5S, Heijunka, standard work, Kaizen, and value stream mapping. It also examines Lean performance measures and introduces a comprehensive Lean tool assessment system. Presenting seven proven techniques for altering and guiding a Lean culture, the book identifies a formal process for overcoming common roadblocks. It also illustrates the proliferation of the Lean initiative across an organization's various sites. This book describes how proper assessment of Lean system tools can help your organization remain focused on system standardization and boost your organization’s sustainability efforts. It includes job descriptions of various roles in the improvement process, including those for Lean supervisor and Lean team leader, as well as a glossary that defines key terms.

Manufacturing in the Nineties

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Publisher : Van Nostrand Reinhold Company
ISBN 13 :
Total Pages : 402 pages
Book Rating : 4.3/5 (91 download)

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Book Synopsis Manufacturing in the Nineties by : Harold J. Steudel

Download or read book Manufacturing in the Nineties written by Harold J. Steudel and published by Van Nostrand Reinhold Company. This book was released on 1992 with total page 402 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Lean Manufacturing Continuous Improvement

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Publisher : Fulton Books, Inc.
ISBN 13 : 1638608946
Total Pages : 60 pages
Book Rating : 4.6/5 (386 download)

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Book Synopsis Lean Manufacturing Continuous Improvement by : Randall L. Kies

Download or read book Lean Manufacturing Continuous Improvement written by Randall L. Kies and published by Fulton Books, Inc.. This book was released on 2022-01-14 with total page 60 pages. Available in PDF, EPUB and Kindle. Book excerpt: How much money have we saved? How many people were laid off? One manager may argue that there are no savings generated from Lean manufacturing (Lean) activity unless you are reducing head count. Another manager may think the savings contribute to additional sales and profit, streamlined operations, and additional investment in the company's future. There is also the human element where people may enjoy a boost in morale. Which is it? Who is right? The real secret with Lean/CI is to strive for perfection through using the proper tools at the proper time. There is no way to do everything at once, so the plan should be to incrementally improve the right things at the right time. This can be accomplished by training to the necessary material, engaging people, and focusing on the manufacturing floor.

Lean Manufacturing Systems and Cell Design

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Author :
Publisher : Society of Manufacturing Engineers
ISBN 13 : 087263647X
Total Pages : 361 pages
Book Rating : 4.8/5 (726 download)

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Book Synopsis Lean Manufacturing Systems and Cell Design by : J. Temple Black

Download or read book Lean Manufacturing Systems and Cell Design written by J. Temple Black and published by Society of Manufacturing Engineers. This book was released on 2003 with total page 361 pages. Available in PDF, EPUB and Kindle. Book excerpt: Readers will learn how to integrate quality and reliability control, machine tool maintenance, production and inventory control, and suppliers into the linked-cell system for one-piece parts movement within cells and small-lot movement between cells.

Working with Machines

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Publisher : CRC Press
ISBN 13 : 1482278464
Total Pages : 364 pages
Book Rating : 4.4/5 (822 download)

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Book Synopsis Working with Machines by : Michel Baudin

Download or read book Working with Machines written by Michel Baudin and published by CRC Press. This book was released on 2007-04-20 with total page 364 pages. Available in PDF, EPUB and Kindle. Book excerpt: How do companies in high labor cost countries manage to remain competitive? In western manufacturing, the more manual a process, the more severe the competitive handicap of high wages. Full automation would make labor costs irrelevant but remain impractical in most industries. Most successful manufacturing processes in advanced economies are neither fully manual nor fully automatic -- they involve interactions between small numbers of highly skilled people and machines that account for the bulk of the manufacturing costs and thereby remain competitive. In Working with Machines: The Nuts and Bolts of Lean Operations With Jidoka, author Michel Baudin explains how performance differences that can be observed from one factory to the next are due to the way people use the machines -- from the human interfaces of individual machines to the linking of machines into cells, the management of monuments and common services, automation, maintenance, and production control.

Improving Production with Lean Thinking

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Publisher : John Wiley & Sons
ISBN 13 : 1119120268
Total Pages : 264 pages
Book Rating : 4.1/5 (191 download)

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Book Synopsis Improving Production with Lean Thinking by : Javier Santos

Download or read book Improving Production with Lean Thinking written by Javier Santos and published by John Wiley & Sons. This book was released on 2015-03-24 with total page 264 pages. Available in PDF, EPUB and Kindle. Book excerpt: Unique coverage of manufacturing management techniques--completewith cases and real-world examples. Improving Production with Lean Thinking picks up where otherreferences on production processes leave off. It is increasinglyimportant to integrate and systematize lean thinking throughoutproduction/manufacturing and the supply chain because the market isbecoming more competitive, products are becoming more complex, andproduct life is getting shorter and shorter. With a practicalfocus, this book encompasses the science and analytical backgroundfor improving manufacturing, control, and design. It coversspecific methodologies and tools for: * Material flow and facilities layout, including a six step layoutdesign process * The design of cellular layouts * Analyzing and improving equipment efficiency, includingPoka-Yoke, motion study, maintenance, SMED, and more * Environmental improvements, including 5S implementation With real-life case studies of successful European and Americanapproaches to lean manufacturing, this reference is ideal forengineers, managers, and researchers in manufacturing andproduction facilities as well as students. It bridges the gapbetween production/manufacturing and supply chain techniques andprovides a detailed roadmap to improved factory performance.

Advances in Production Management Systems. Sustainable Production and Service Supply Chains

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Author :
Publisher : Springer
ISBN 13 : 3642412637
Total Pages : 623 pages
Book Rating : 4.6/5 (424 download)

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Book Synopsis Advances in Production Management Systems. Sustainable Production and Service Supply Chains by : Vittal Prabhu

Download or read book Advances in Production Management Systems. Sustainable Production and Service Supply Chains written by Vittal Prabhu and published by Springer. This book was released on 2013-09-05 with total page 623 pages. Available in PDF, EPUB and Kindle. Book excerpt: The two volumes IFIP AICT 414 and 415 constitute the refereed proceedings of the International IFIP WG 5.7 Conference on Advances in Production Management Systems, APMS 2013, held in University Park, PA, USA, in September 2013. The 133 revised full papers were carefully reviewed and selected for inclusion in the two volumes. They are organized in 4 parts: sustainable production, sustainable supply chains, sustainable services, and ICT and emerging technologies.

Lean Manufacturing

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Author :
Publisher : CRC Press
ISBN 13 : 1420025538
Total Pages : 240 pages
Book Rating : 4.4/5 (2 download)

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Book Synopsis Lean Manufacturing by : William M Feld

Download or read book Lean Manufacturing written by William M Feld and published by CRC Press. This book was released on 2000-09-28 with total page 240 pages. Available in PDF, EPUB and Kindle. Book excerpt: There are some very good books available that explain the Lean Manufacturing theory and touch on implementing its techniques. However, you cannot learn "how to be" lean from merely reading the theory. And to be successful in the real-work environment you need a clear comprehension of how lean techniques work, rather than just a remote understanding

Certified Professional Maintenance Manager Review Pack

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Author :
Publisher : Lulu.com
ISBN 13 : 1794889434
Total Pages : 408 pages
Book Rating : 4.7/5 (948 download)

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Book Synopsis Certified Professional Maintenance Manager Review Pack by : Monte Anderson, CHFM, CPE, CPMM

Download or read book Certified Professional Maintenance Manager Review Pack written by Monte Anderson, CHFM, CPE, CPMM and published by Lulu.com. This book was released on with total page 408 pages. Available in PDF, EPUB and Kindle. Book excerpt: