Guidelines for Writing Effective Operating and Maintenance Procedures

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 1118215613
Total Pages : 135 pages
Book Rating : 4.1/5 (182 download)

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Book Synopsis Guidelines for Writing Effective Operating and Maintenance Procedures by : CCPS (Center for Chemical Process Safety)

Download or read book Guidelines for Writing Effective Operating and Maintenance Procedures written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2011-11-30 with total page 135 pages. Available in PDF, EPUB and Kindle. Book excerpt: The EPA investigation of a 1994 chemical plant tragedy concluded that "the explosion resulted from a lack of written safe operating procedures..." While good written procedures can't guarantee zero accidents, they can reduce the number of accidents caused by human error. This new book shows how to remedy this problem through selecting and implementing actions that promote safe, efficient operations and maintenance, improve quality, continuity, profitability and cost control, build upon and record process experience, and promote the concept that operating and maintenance procedures are vital plant components. It includes practical samples of procedure formats, checklists and many references.

Guidelines for Writing Effective Operating and Maintenance Procedures

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Author :
Publisher :
ISBN 13 :
Total Pages : pages
Book Rating : 4.:/5 (729 download)

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Book Synopsis Guidelines for Writing Effective Operating and Maintenance Procedures by :

Download or read book Guidelines for Writing Effective Operating and Maintenance Procedures written by and published by . This book was released on 2010 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The EPA investigation of a 1994 chemical plant tragedy concluded that "the explosion resulted from a lack of written safe operating procedures8230;" While good written procedures can't guarantee zero accidents, they can reduce the number of accidents caused by human error. This new book shows how to remedy this problem through selecting and implementing actions that promote safe, efficient operations and maintenance, improve quality, continuity, profitability and cost control, build upon and record process experience, and promote the concept that operating and maintenance procedures are vital plant components. It includes practical samples of procedure formats, checklists and many references.

Guidelines for Asset Integrity Management

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 1119364256
Total Pages : 496 pages
Book Rating : 4.1/5 (193 download)

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Book Synopsis Guidelines for Asset Integrity Management by : CCPS (Center for Chemical Process Safety)

Download or read book Guidelines for Asset Integrity Management written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2017-01-06 with total page 496 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book is an update and expansion of topics covered in Guidelines for Mechanical Integrity Systems (2006). The new book is consistent with Risk-Based Process Safety and Life Cycle approaches and includes details on failure modes and mechanisms. Also, example testing an inspection programs is included for various types of equipment and systems. Guidance and examples are provided for selecting and maintaining critical safety systems.

Guidelines for Mechanical Integrity Systems

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 0470048077
Total Pages : 320 pages
Book Rating : 4.4/5 (7 download)

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Book Synopsis Guidelines for Mechanical Integrity Systems by : CCPS (Center for Chemical Process Safety)

Download or read book Guidelines for Mechanical Integrity Systems written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2006-08-28 with total page 320 pages. Available in PDF, EPUB and Kindle. Book excerpt: In recent years, process safety management system compliance audits have revealed that organizations often have significant opportunities for improving their Mechanical Integrity programs. As part of the Center for Chemical Process Safety's Guidelines series, Guidelines for Mechanical Integrity Systems provides practitioners a basic familiarity of mechanical integrity concepts and best practices. The book recommends efficient approaches for establishing a successful MI program.

Human Factors Handbook for Process Plant Operations

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 1119640474
Total Pages : 462 pages
Book Rating : 4.1/5 (196 download)

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Book Synopsis Human Factors Handbook for Process Plant Operations by : CCPS (Center for Chemical Process Safety)

Download or read book Human Factors Handbook for Process Plant Operations written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2022-03-25 with total page 462 pages. Available in PDF, EPUB and Kindle. Book excerpt: Human Factors Handbook for Process Plant Operations Provides clear and simple instructions for integrating Human Factors principles and practices in the design of processes and work tasks Human Factors, the science of interaction between humans and other elements of a system, draws from disciplines such as psychology, ergonomics, anthropometrics, and physiology to understand how and why people behave and perform as they do—and how best to support them in performing tasks. The goals of the Human Factors approach are to improve human reliability, minimize the risk from human error, and optimize the working environment, human wellbeing, and overall system performance. Human Factors Handbook for Process Plant Operations guides supervisors, managers, and engineers on incorporating Human Factors principles and practices into plant maintenance and operations. With thorough and accessible coverage of all Human Factors topics of relevance to process industries, this easy-to-use handbook uses real-world anecdotes and case studies to demonstrate effective training and learning, task planning, communications, emergency response, risk and error management, and more. Throughout the text, the authors offer valuable insights into why people make mistakes while providing advice on how to help workers perform their process operational tasks successfully. Explains all essential Human Factors concepts and knowledge with clear descriptions and illustrative examples Offers actionable advice and models of good practice that can be applied to design, process operations, start-ups and shut-downs, and maintenance Addresses job aids, equipment design, competence, task support, non-technical skills, working with contractors, and managing change Discusses how lack of Human Factors considerations during the engineering design phase can adversely affect safety and performance Describes how to use indicators to both recognize and learn from human error and performance issues Written by highly experienced operating and maintenance personnel, Human Factors Handbook for Process Plant Operations is an indispensable resource for everyone involved with defining, planning, training, and managing process operations, maintenance, and emergency response in the food, pharmaceutical, chemical, petroleum, and refining industries. The missions of both the CCPS and EI include developing and disseminating knowledge, skills and good practices to protect people, the environment, and property by bringing the best knowledge and practices to industry, academia, governments and the public around the world through collective wisdom, tools, training and expertise. The CCPS, an industrial technology alliance of the American Institute of Chemical Engineers (AIChE), has been at the forefront of documenting and sharing important process safety risk assessment methodologies for more than 35 years and has published over 100 books in its process safety guidelines and process safety concept book series. The EI’s Technical Work Program addresses the depth and breadth of the energy sector from fuels and fuels distribution to health and safety, sustainability and the environment. The EI program provides cost-effective, value-adding knowledge on key current and future international issues affecting those in the energy sector.

Guidelines for Integrating Process Safety into Engineering Projects

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 1118795040
Total Pages : 432 pages
Book Rating : 4.1/5 (187 download)

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Book Synopsis Guidelines for Integrating Process Safety into Engineering Projects by : CCPS (Center for Chemical Process Safety)

Download or read book Guidelines for Integrating Process Safety into Engineering Projects written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2018-11-05 with total page 432 pages. Available in PDF, EPUB and Kindle. Book excerpt: There is much industry guidance on implementing engineering projects and a similar amount of guidance on Process Safety Management (PSM). However, there is a gap in transferring the key deliverables from the engineering group to the operations group, where PSM is implemented. This book provides the engineering and process safety deliverables for each project phase along with the impacts to the project budget, timeline and the safety and operability of the delivered equipment.

Guidelines for Process Safety in Outsourced Manufacturing Operations

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 0816908125
Total Pages : 242 pages
Book Rating : 4.8/5 (169 download)

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Book Synopsis Guidelines for Process Safety in Outsourced Manufacturing Operations by : CCPS (Center for Chemical Process Safety)

Download or read book Guidelines for Process Safety in Outsourced Manufacturing Operations written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2000-09-15 with total page 242 pages. Available in PDF, EPUB and Kindle. Book excerpt: In today’s competitive economy, companies often augment in-house production by outsourcing chemical reaction processes and distillation, drying, formulating, blending, and packaging operations. While most of these tolling, or contracted manufacturing services, proceed without incident, recent major accidents have pointed to weaknesses in some tolling arrangements, such as reactivity of materials and processes. This Guidelines book provides the reader with proven procedures to improve process safety throughout the life cycle of a contracted manufacturing operation. Extensive checklists and examples used throughout the book make it a valuable learning tool and reference for companies conducting toll manufacturing, or considering outsourcing manufacturing operations.

Recognizing Catastrophic Incident Warning Signs in the Process Industries

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 1118178599
Total Pages : 264 pages
Book Rating : 4.1/5 (181 download)

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Book Synopsis Recognizing Catastrophic Incident Warning Signs in the Process Industries by : CCPS (Center for Chemical Process Safety)

Download or read book Recognizing Catastrophic Incident Warning Signs in the Process Industries written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2013-07-01 with total page 264 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides guidance on characterizing, recognizing, and responding to warning signs to help avoid process incidents and injuries before they occur. The guidance can be used by both process safety management (PSM) professionals in evaluating their processes and PSM systems as well as for operators who are often the frontline defense against process incidents. Warning signs may consist of process deviations or upsets, instrumentation warnings or alarms, past operating history and incidents, observable problems such as corrosion or unusual odors, audit results indicating procedures are not being followed, or a number of other indicators. Filled with photos and practical tips, this book will turn anyone in a process plant into a hazard lookout and will help prevent potential incidents before they turn into catastrophic events.

Process Safety

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Author :
Publisher : CRC Press
ISBN 13 : 1351645471
Total Pages : 416 pages
Book Rating : 4.3/5 (516 download)

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Book Synopsis Process Safety by : James A. Klein

Download or read book Process Safety written by James A. Klein and published by CRC Press. This book was released on 2017-06-01 with total page 416 pages. Available in PDF, EPUB and Kindle. Book excerpt: Effective process safety programs consist of three interrelated foundations—safety culture and leadership, process safety systems, and operational discipline—designed to prevent serious injuries and incidents resulting from toxic releases, fires, explosions, and uncontrolled reactions. Each of these foundations is important and one missing element can cause poor process safety performance. Process Safety: Key Concepts and Practical Approaches takes a systemic approach to the traditional process safety elements that have been identified for effective process safety programs. More effective process safety risk reduction efforts are achieved when these process safety systems, based on desired activities and results rather than by specific elements, are integrated and organized in a systems framework. This book provides key concepts, practical approaches, and tools for establishing and maintaining effective process safety programs to successfully identify, evaluate, and manage process hazards. It introduces process safety systems in a way that helps readers understand the purpose, design, and everyday use of overall process safety system requirements. Understanding what the systems are intended to achieve, understanding why they have been designed and implemented in a specific way, and understanding how they should function day-to-day is essential to ensure continued safe and reliable operations.

Guidelines for Risk Based Process Safety

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 111820963X
Total Pages : 759 pages
Book Rating : 4.1/5 (182 download)

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Book Synopsis Guidelines for Risk Based Process Safety by : CCPS (Center for Chemical Process Safety)

Download or read book Guidelines for Risk Based Process Safety written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2011-11-30 with total page 759 pages. Available in PDF, EPUB and Kindle. Book excerpt: Guidelines for Risk Based Process Safety provides guidelines for industries that manufacture, consume, or handle chemicals, by focusing on new ways to design, correct, or improve process safety management practices. This new framework for thinking about process safety builds upon the original process safety management ideas published in the early 1990s, integrates industry lessons learned over the intervening years, utilizes applicable "total quality" principles (i.e., plan, do, check, act), and organizes it in a way that will be useful to all organizations - even those with relatively lower hazard activities - throughout the life-cycle of a company.

Guidelines for Risk Based Process Safety

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 0470925116
Total Pages : 760 pages
Book Rating : 4.4/5 (79 download)

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Book Synopsis Guidelines for Risk Based Process Safety by : Center for Chemical Process Safety (CCPS)

Download or read book Guidelines for Risk Based Process Safety written by Center for Chemical Process Safety (CCPS) and published by John Wiley & Sons. This book was released on 2010-08-26 with total page 760 pages. Available in PDF, EPUB and Kindle. Book excerpt: Guidelines for Risk Based Process Safety provides guidelines for industries that manufacture, consume, or handle chemicals, by focusing on new ways to design, correct, or improve process safety management practices. This new framework for thinking about process safety builds upon the original process safety management ideas published in the early 1990s, integrates industry lessons learned over the intervening years, utilizes applicable "total quality" principles (i.e., plan, do, check, act), and organizes it in a way that will be useful to all organizations - even those with relatively lower hazard activities - throughout the life-cycle of a company.

Guidelines for Evaluating Process Plant Buildings for External Explosions and Fires

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 0470937920
Total Pages : 205 pages
Book Rating : 4.4/5 (79 download)

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Book Synopsis Guidelines for Evaluating Process Plant Buildings for External Explosions and Fires by : CCPS (Center for Chemical Process Safety)

Download or read book Guidelines for Evaluating Process Plant Buildings for External Explosions and Fires written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2010-09-09 with total page 205 pages. Available in PDF, EPUB and Kindle. Book excerpt: Dedicated to the Memory and Spirit of Donald F. Othmer Though there are many industry practices for building design and siting, they do not always apply to all sectors of the industry, or ensure consistent levels of safety. This practical book, written by the same author as API Recommended Practice 752, provides the details to implement the recommended practice, "Management of Hazards Associated with Location of Process Plant Buildings." Its contents include safety guidelines on fire and explosion risks to process plant buildings as a result of events external to the building, which can apply across the spectrum of industries, and to conditions at any site. The book also offers guidance on assessing, screening, and managing risks associated with building design and siting. Two appendices give extensive coverage of explosion and fire phenomena, and effects and principles of blast-resistant design.

Guidelines for Managing Abnormal Situations

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Publisher : John Wiley & Sons
ISBN 13 : 1119862892
Total Pages : 277 pages
Book Rating : 4.1/5 (198 download)

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Book Synopsis Guidelines for Managing Abnormal Situations by : CCPS (Center for Chemical Process Safety)

Download or read book Guidelines for Managing Abnormal Situations written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2022-11-14 with total page 277 pages. Available in PDF, EPUB and Kindle. Book excerpt: The book discusses why management of abnormal situations is important to process safety. The book provides guidance on practical steps to avoid or mitigate an accident or incident before it escalates into a more dangerous and costly issues which can include downtime, lost production, equipment damage, injuries, and external/ environmental damage. Through the use of case studies the book illustrates the impact these deviant occurrences can have on operating facilities. Management principles that can be established before an issue occurs are presented while case studies are used to illustrate the impact that an abnormal situation can have on an operating facility. The impact of plant design are detailed, with separate focus points on new plant design and retrofits to existing plants. A section on writing plant procedures and plant policies so that they incorporate the principles of managing abnormal situations is also included. Training content is provided on how to manage deviant situations, with guidance on presenting the information to specific target populations, such as front-line operators, operations managers, plant engineers, and process safety engineers. Readers are also shown tools that are currently available for recognizing and responding to abnormal situations, and actions that process safety engineers can use during Hazard Identification and Risk Analysis (HIRA).

Albright's Chemical Engineering Handbook

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Author :
Publisher : CRC Press
ISBN 13 : 1420014382
Total Pages : 1928 pages
Book Rating : 4.4/5 (2 download)

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Book Synopsis Albright's Chemical Engineering Handbook by : Lyle Albright

Download or read book Albright's Chemical Engineering Handbook written by Lyle Albright and published by CRC Press. This book was released on 2008-11-20 with total page 1928 pages. Available in PDF, EPUB and Kindle. Book excerpt: Taking greater advantage of powerful computing capabilities over the last several years, the development of fundamental information and new models has led to major advances in nearly every aspect of chemical engineering. Albright’s Chemical Engineering Handbook represents a reliable source of updated methods, applications, and fundamental concepts that will continue to play a significant role in driving new research and improving plant design and operations. Well-rounded, concise, and practical by design, this handbook collects valuable insight from an exceptional diversity of leaders in their respective specialties. Each chapter provides a clear review of basic information, case examples, and references to additional, more in-depth information. They explain essential principles, calculations, and issues relating to topics including reaction engineering, process control and design, waste disposal, and electrochemical and biochemical engineering. The final chapters cover aspects of patents and intellectual property, practical communication, and ethical considerations that are most relevant to engineers. From fundamentals to plant operations, Albright’s Chemical Engineering Handbook offers a thorough, yet succinct guide to day-to-day methods and calculations used in chemical engineering applications. This handbook will serve the needs of practicing professionals as well as students preparing to enter the field.

Emergency Planning

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Publisher : John Wiley & Sons
ISBN 13 : 0470924802
Total Pages : 441 pages
Book Rating : 4.4/5 (79 download)

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Book Synopsis Emergency Planning by : CCPS (Center for Chemical Process Safety)

Download or read book Emergency Planning written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2010-08-26 with total page 441 pages. Available in PDF, EPUB and Kindle. Book excerpt: Over 40 papers and posters that share the latest practices in emergency planning related to fixed chemical, pharmaceutical, LNG, and petroleum facilities, storage facilities, transportation, and security.

Revalidating Process Hazard Analyses

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Publisher : John Wiley & Sons
ISBN 13 : 0470935529
Total Pages : 138 pages
Book Rating : 4.4/5 (79 download)

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Book Synopsis Revalidating Process Hazard Analyses by : Walter L. Frank

Download or read book Revalidating Process Hazard Analyses written by Walter L. Frank and published by John Wiley & Sons. This book was released on 2010-08-27 with total page 138 pages. Available in PDF, EPUB and Kindle. Book excerpt: The foundation of any successful process safety program is a current set of process hazard analyses (PHAs) for each of its processes. Revalidating PHAs to keep them up to date and applicable is a must. This book is derived from the experience of many companies in the chemical and hydrocarbon processing industries, and presents demonstrated, concise, and common sense approaches for a resource-effective revalidation of PHAs. It includes flowcharts, checklists, and worksheets that provide invaluable assistance to the revalidation process.

Evaluating Process Safety in the Chemical Industry

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 0470935456
Total Pages : 108 pages
Book Rating : 4.4/5 (79 download)

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Book Synopsis Evaluating Process Safety in the Chemical Industry by : J. S. Arendt

Download or read book Evaluating Process Safety in the Chemical Industry written by J. S. Arendt and published by John Wiley & Sons. This book was released on 2010-08-27 with total page 108 pages. Available in PDF, EPUB and Kindle. Book excerpt: Quantitative Risk Analysis is a powerful tool used to help manage risk and improve safety. When used appropriately, it provides a rational basis for evaluating process safety and comparing alternative safety improvements. This guide, an update of an earlier American Chemistry Council (ACC) publication utilizing the "hands-on" experience of CPI risk assessment practitioners and safety professionals involved with the CCPS and ACC, explains how managers and users can make better-informed decisions about QRA, and how plant engineers and process designers can better understand, interpret and use the results of a QRA in their plant.