Guidelines for Process Safety in Outsourced Manufacturing Operations

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 0470935499
Total Pages : 242 pages
Book Rating : 4.4/5 (79 download)

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Book Synopsis Guidelines for Process Safety in Outsourced Manufacturing Operations by : CCPS (Center for Chemical Process Safety)

Download or read book Guidelines for Process Safety in Outsourced Manufacturing Operations written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2010-08-27 with total page 242 pages. Available in PDF, EPUB and Kindle. Book excerpt: In today’s competitive economy, companies often augment in-house production by outsourcing chemical reaction processes and distillation, drying, formulating, blending, and packaging operations. While most of these tolling, or contracted manufacturing services, proceed without incident, recent major accidents have pointed to weaknesses in some tolling arrangements, such as reactivity of materials and processes. This Guidelines book provides the reader with proven procedures to improve process safety throughout the life cycle of a contracted manufacturing operation. Extensive checklists and examples used throughout the book make it a valuable learning tool and reference for companies conducting toll manufacturing, or considering outsourcing manufacturing operations.

Guidelines for Process Safety in Outsourced Manufacturing Operations

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Author :
Publisher :
ISBN 13 :
Total Pages : pages
Book Rating : 4.:/5 (729 download)

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Book Synopsis Guidelines for Process Safety in Outsourced Manufacturing Operations by :

Download or read book Guidelines for Process Safety in Outsourced Manufacturing Operations written by and published by . This book was released on 2010 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: In todays competitive economy, companies often augment in-house production by outsourcing chemical reaction processes and distillation, drying, formulating, blending, and packaging operations. While most of these tolling, or contracted manufacturing services, proceed without incident, recent major accidents have pointed to weaknesses in some tolling arrangements, such as reactivity of materials and processes. This Guidelines book provides the reader with proven procedures to improve process safety throughout the life cycle of a contracted manufacturing operation. Extensive checklists and examples used throughout the book make it a valuable learning tool and reference for companies conducting toll manufacturing, or considering outsourcing manufacturing operations.

Guidelines for Safe Process Operations and Maintenance

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 0470938129
Total Pages : 353 pages
Book Rating : 4.4/5 (79 download)

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Book Synopsis Guidelines for Safe Process Operations and Maintenance by : CCPS (Center for Chemical Process Safety)

Download or read book Guidelines for Safe Process Operations and Maintenance written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2010-09-14 with total page 353 pages. Available in PDF, EPUB and Kindle. Book excerpt: First-line managers have to maintain the integrity of facilities, control manufacturing processes, and handle unusual or emergency situations, as well as respond to the pressures of production demand. On a daily basis, they are closest to the operating personnel who may be injured by a process accident, and they are in the best position to spot problem conditions and to act to contain them. This book offers these managers "how-to" information on process safety management program execution in the operations and maintenance departments, recommending technical and administrative process safety activities for the entire life cycle of the plant. Helpful tables and references add to the value of this process safety resource.

Guidelines for Process Safety Knowledge Management

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 1394187734
Total Pages : 229 pages
Book Rating : 4.3/5 (941 download)

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Book Synopsis Guidelines for Process Safety Knowledge Management by : CCPS (Center for Chemical Process Safety)

Download or read book Guidelines for Process Safety Knowledge Management written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2024-03-12 with total page 229 pages. Available in PDF, EPUB and Kindle. Book excerpt: Use this guideline to develop an effective Process Safety Knowledge Management system When managing the risks of hazardous materials and energies, a well-developed process safety program is critical for maintaining a healthy workforce, for protecting the environment, and for sustaining the business. The Center for Chemical Process Safety (CCPS) has identified Process Knowledge Management as one of its twenty Elements in its Risk Based Process Safety (RBPS) approach. With an effective Process Safety Knowledge Management (PSKM) system, an organization will be able to capture, organize, maintain, and access its technical, engineering, and administrative information. Thus, an effective PSKM system will help an organization successfully manage its risks. This book provides a set of comprehensive guidelines for implementing a Process Safety Knowledge Management (PSKM) system, which will help an organization improve its process safety performance. The book begins with a discussion on the characteristics of a PSKM system. Then it describes the underlying factors for successful implementation and ends with guidance on overcoming common implementation difficulties. Produced by a leading global process safety organization, this book is essential for any organization looking to ensure that systems are in place to sustain their process safety knowledge during the life of the process. Guidelines for Process Safety Knowledge Management readers will also find: Case studies throughout the book, with PSKM-related lessons Detailed discussions of how a PSKM system helps cultivate leadership, improves organizational culture, and involves employees A business case for PSKM, demonstrating the benefits to the business Guidelines for Process Safety Knowledge Management is ideal for process safety professionals, engineering managers, facility managers, maintenance managers, production managers, and others responsible for creating or managing their process safety knowledge management systems.

Guidelines for Process Safety in Bioprocess Manufacturing Facilities

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 1118009002
Total Pages : 244 pages
Book Rating : 4.1/5 (18 download)

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Book Synopsis Guidelines for Process Safety in Bioprocess Manufacturing Facilities by : CCPS (Center for Chemical Process Safety)

Download or read book Guidelines for Process Safety in Bioprocess Manufacturing Facilities written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2011-12-28 with total page 244 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book helps advance process safety in a key area of interest. Currently, no literature exists which is solely dedicated to process safety for the bioprocessing industry. There are texts, guidelines, and standards on biosafety at the laboratory level and for industrial hygiene, but no guidelines for large-scale production facilities. In fact, biosafety is largely defined as a field that promotes safe laboratory practices, procedures and use of containment equipment and facilities. Additionally, biomedical engineers, biologists, or other professionals without chemical engineering training or knowledge of inherently safe design are designing many of these facilities.

Plant Guidelines for Technical Management of Chemical Process Safety

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Author :
Publisher : American Institute of Chemical Engineers
ISBN 13 :
Total Pages : 408 pages
Book Rating : 4.3/5 (91 download)

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Book Synopsis Plant Guidelines for Technical Management of Chemical Process Safety by : American Institute of Chemical Engineers. Center for Chemical Process Safety

Download or read book Plant Guidelines for Technical Management of Chemical Process Safety written by American Institute of Chemical Engineers. Center for Chemical Process Safety and published by American Institute of Chemical Engineers. This book was released on 1992 with total page 408 pages. Available in PDF, EPUB and Kindle. Book excerpt: Produced by the Center for Chemical Process Safety (CCPS), this volume provides examples of management systems for chemical process safety programs that are currently in place or that have been successfully used at chemical plants. The guidelines are directed toward all those individuals who are res

Conduct of Operations and Operational Discipline

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 1118029194
Total Pages : 241 pages
Book Rating : 4.1/5 (18 download)

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Book Synopsis Conduct of Operations and Operational Discipline by : CCPS (Center for Chemical Process Safety)

Download or read book Conduct of Operations and Operational Discipline written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2011-12-28 with total page 241 pages. Available in PDF, EPUB and Kindle. Book excerpt: Process safety management (PSM) systems are only as effective as the day-to-day ability of the organization to rigorously execute system requirements correctly every time. The failure of just one person in completing a job task correctly just one time can unfortunately lead to serious injuries and potentially catastrophic incidents. In fact, the design, implementation, and daily execution of PSM systems are all dependent on workers at all levels in the organization doing their job tasks correctly every time. High levels of Operational Discipline, therefore, help ensure strong PSM performance and overall operational excellence. This book details management practices which help ensure rigor in executing process safety programs in order to prevent major accidents.

Guidelines for Process Safety Metrics

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 9780470579800
Total Pages : 200 pages
Book Rating : 4.5/5 (798 download)

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Book Synopsis Guidelines for Process Safety Metrics by : CCPS (Center for Chemical Process Safety)

Download or read book Guidelines for Process Safety Metrics written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2009-12-17 with total page 200 pages. Available in PDF, EPUB and Kindle. Book excerpt: Process safety metrics is a topic of frequent conversation within chemical industry associations. Guidelines for Process Safety Metrics provides basic information on process safety performance indicators, including a comprehensive list of metrics for measuring performance and examples as to how they can be successfully applied over both the short and long term. For engineers, insurers, corporate traininers, military personnel, government officials, students, and managers involved in production, product and process development, Guidelines for Process Safety Metrics can help determine appropriate metrics useful in monitoring performance and improving process safety programs. Note: CD-ROM/DVD and other supplementary materials are not included as part of eBook file.

Essential Practices for Creating, Strengthening, and Sustaining Process Safety Culture

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 1119010152
Total Pages : 413 pages
Book Rating : 4.1/5 (19 download)

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Book Synopsis Essential Practices for Creating, Strengthening, and Sustaining Process Safety Culture by : CCPS (Center for Chemical Process Safety)

Download or read book Essential Practices for Creating, Strengthening, and Sustaining Process Safety Culture written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2018-07-31 with total page 413 pages. Available in PDF, EPUB and Kindle. Book excerpt: An essential guide that offers an understanding of and the practices needed to assess and strengthen process safety culture Essential Practices for Developing, Strengthening and Implementing Process Safety Culture presents a much-needed guide for understanding an organization's working culture and contains information on why a good culture is essential for safe, cost-effective, and high-quality operations. The text defines process safety culture and offers information on a safety culture’s history, organizational impact and benefits, and the role that leadership plays at all levels of an organization. In addition, the book outlines the core principles needed to assess and strengthen process safety culture such as: maintain a sense of vulnerability; combat normalization of deviance; establish an imperative for safety; perform valid, timely, hazard and risk assessments; ensure open and frank communications; learn and advance the culture. This important guide also reviews leadership standards within the organizational structure, warning signs of cultural degradation and remedies, as well as the importance of using diverse methods over time to assess culture. This vital resource: Provides an overview for understanding an organization's working culture Offers guidance on why a good culture is essential for safe, cost-effective, and high quality operations Includes down-to-earth advice for recognizing, assessing, strengthening and sustaining a good process safety culture Contains illustrative examples and cases studies, and references to literature, codes, and standards Written for corporate, business and line managers, engineers, and process safety professionals interested in excellent performance for their organization, Essential Practices for Developing, Strengthening and Implementing Process Safety Culture is the go-to reference for implementing and keeping in place a culture of safety.

Guidelines for Process Safety in Batch Reaction Systems

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 0470935375
Total Pages : 196 pages
Book Rating : 4.4/5 (79 download)

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Book Synopsis Guidelines for Process Safety in Batch Reaction Systems by : CCPS (Center for Chemical Process Safety)

Download or read book Guidelines for Process Safety in Batch Reaction Systems written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2010-08-31 with total page 196 pages. Available in PDF, EPUB and Kindle. Book excerpt: Batch reaction systems pose unique challenges to process safety managers because they do not operate in a steady state. The sequence of processing steps, and frequent start-ups and shutdowns, increase the possibility of human errors and equipment failures. And, since batch plants are often designed for shared use, frequent modification of piping and layout may occur, resulting in complex "management of change" issues. This book identifies the singular concerns of batch reaction systems—including potential sources of unsafe conditions—and provides a "how-to" guide for the practicing engineer in dealing with them by applying appropriate practices to prevent accidents.

Guidelines for Integrating Management Systems and Metrics to Improve Process Safety Performance

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 1118795210
Total Pages : 216 pages
Book Rating : 4.1/5 (187 download)

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Book Synopsis Guidelines for Integrating Management Systems and Metrics to Improve Process Safety Performance by : CCPS (Center for Chemical Process Safety)

Download or read book Guidelines for Integrating Management Systems and Metrics to Improve Process Safety Performance written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2016-01-13 with total page 216 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book combines the synergies between performance improvement systems to help ensure safe and reliable operations, streamline procedures and cross-system auditing, and supporting regulatory and corporate compliance requirements. Many metrics are common to more than one area, such that a well-designed and implemented integrated management system will reduce the load on the Process Safety, SHE, Security and Quality groups, and improve manufacturing efficiency and customer satisfaction. Systems to improve performance include: process safety; traditional safety, health and environment; and, product quality. Chapters include: Integrating Framework; Securing Support & Preparing for Implementation; Establishing Common Risk Management Systems – How to Integrate PSM into Other EH; Testing Implementation Approach; Developing and Agreeing on Metrics; Management Review; Tracking Integration Progress and Measuring Performance; Continuous Improvement; Communication of Results to Different Stakeholders; Case Studies; and Examples for Industry.

Guidelines for Process Safety During the Transient Operating Mode

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Publisher : John Wiley & Sons
ISBN 13 : 1119529158
Total Pages : 288 pages
Book Rating : 4.1/5 (195 download)

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Book Synopsis Guidelines for Process Safety During the Transient Operating Mode by : CCPS (Center for Chemical Process Safety)

Download or read book Guidelines for Process Safety During the Transient Operating Mode written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2021-01-27 with total page 288 pages. Available in PDF, EPUB and Kindle. Book excerpt: Prevent operational incidents and reduce risks with an essential CCPS guide You can help your company reduce its operating risks by learning how to effectively manage transient operations and avoid major incidents. Startups and shutdowns, known as transient operations, can be high-risk periods for manufacturing facilities. Guidelines for Process Safety During Transient Operations offers useful guidance in preparing for the safe startup and shutdown of chemical processes. With an understanding of the risks involved, you can work proactively to prevent fatalities, serious injuries, reduced productivity, and costly damage. This essential guide for plants provides clear examples of how to anticipate and avoid major issues. The book examines safe shutdown procedures in the event of an emergency. You will also gain direction on how to resume operations safely after an unexpected shutdown. The book supports anyone tasked with regulating and overseeing chemical plants and procedures, whether you are an engineer, manager, or government professional. Minimize operating risks through the effective management of transient operations Establish safe start-up and shutdown procedures for chemical processes Be ready to safely shut down processes in the event of an emergency Learn from real world examples of start-up or shutdown incidents Review procedures and engineering controls that help prevent or reduce the effects of incidents involving transient operations Guidelines for Process Safety comes to you from The Center for Chemical Process Safety (CCPS), which offers advanced thinking in the critical area of process safety. The organization develops technology and management practices for companies seeking to reduce hazards within the chemical and petrochemical industries.

Guidelines for Implementing Process Safety Management

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 111894948X
Total Pages : 358 pages
Book Rating : 4.1/5 (189 download)

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Book Synopsis Guidelines for Implementing Process Safety Management by : CCPS (Center for Chemical Process Safety)

Download or read book Guidelines for Implementing Process Safety Management written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2016-08-08 with total page 358 pages. Available in PDF, EPUB and Kindle. Book excerpt: The 2nd edition provides an update of information since the publication of the first edition including best practices for managing process safety developed by industry as well as incorporate the additional process safety elements. In addition the book includes a focus on maintaining and improving a Process Safety Management (PSM) System. This 2nd edition also provides "how to information to" determine process safety performance status, implement one or more new elements into an existing PSM system, maintain or improve an existing PSM system, and manage future process safety performance.

Guidelines for Defining Process Safety Competency Requirements

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 1118795253
Total Pages : 112 pages
Book Rating : 4.1/5 (187 download)

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Book Synopsis Guidelines for Defining Process Safety Competency Requirements by : CCPS (Center for Chemical Process Safety)

Download or read book Guidelines for Defining Process Safety Competency Requirements written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2015-08-11 with total page 112 pages. Available in PDF, EPUB and Kindle. Book excerpt: This Guideline presents the framework of process safety knowledge and expertise versus the desired competency level in a "super-matrix" format, vertically and diagonally. The matrix references for potential remedies/required training may be tailored to a company's internally developed training, reference externally available training, or some combination of the two. Chapters include: Identify Process Safety Roles & Competency Needs; Process Safety Competency Matrix; Individual and Corporate Process Safety Competencies; Conduct Assessments vs. Needs; Develop Gap Closure Plans; and Sustaining Competencies.

Guidelines for Auditing Process Safety Management Systems

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 0470938323
Total Pages : 162 pages
Book Rating : 4.4/5 (79 download)

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Book Synopsis Guidelines for Auditing Process Safety Management Systems by : CCPS (Center for Chemical Process Safety)

Download or read book Guidelines for Auditing Process Safety Management Systems written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2010-09-16 with total page 162 pages. Available in PDF, EPUB and Kindle. Book excerpt: A variety of approaches are given so the reader can select the methodology best suited. It discusses the fundamental skills, techniques, and tools of auditing, and the characteristics of a good process safety management system. And, since information needed for review in the audit may be scattered or undocumented, it offers suggestions on what to look for and where. Whether your company is large or small, whether you are experienced with auditing or just developing a system, consistent use of the techniques presented can significantly improve your audit and your process safety management.

Guidelines for Managing Process Safety Risks During Organizational Change

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 1118530519
Total Pages : 156 pages
Book Rating : 4.1/5 (185 download)

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Book Synopsis Guidelines for Managing Process Safety Risks During Organizational Change by : CCPS (Center for Chemical Process Safety)

Download or read book Guidelines for Managing Process Safety Risks During Organizational Change written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2013-12-13 with total page 156 pages. Available in PDF, EPUB and Kindle. Book excerpt: An understanding of organizational change management (OCM) — an often overlooked subject — is essential for successful corporate decision making with little adverse effect on the health and safety of employees or the surrounding community. Addressing the myriad of issues involved, this book helps companies bring their OCM systems to the same degree of maturity as other process safety management systems. Topics include corporate standard for organizational change management, modification of working conditions, personnel turnover, task allocation changes, organizational hierarchy changes, and organizational policy changes.

Guidelines for Integrating Process Safety Management, Environment, Safety, Health, and Quality

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 0470935103
Total Pages : 196 pages
Book Rating : 4.4/5 (79 download)

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Book Synopsis Guidelines for Integrating Process Safety Management, Environment, Safety, Health, and Quality by : CCPS (Center for Chemical Process Safety)

Download or read book Guidelines for Integrating Process Safety Management, Environment, Safety, Health, and Quality written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2010-09-07 with total page 196 pages. Available in PDF, EPUB and Kindle. Book excerpt: Over the years, companies have developed independent systems for managing process safety, environment, health, safety, and quality. Many aspects of these management systems are similar. Integrating EHS management systems can yield economies and improved system effectiveness. This book explains how integration reduces cost of delivery through a reduction in the number of management program steps and avoidance of redundancy; how it results in more effective programs, since the best practices can be combined into a single process; and how this integration brings a faster, and more cost effective response to new demands.