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Development Of An Advanced Continuous Mild Gasification Process For The Production Of Co Products Quarterly Report April June 1994
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Book Synopsis Development of an Advanced, Continuous Mild Gasification Process for the Production of Co-products. Quarterly Report, April--June 1994 by :
Download or read book Development of an Advanced, Continuous Mild Gasification Process for the Production of Co-products. Quarterly Report, April--June 1994 written by and published by . This book was released on 1994 with total page 4 pages. Available in PDF, EPUB and Kindle. Book excerpt: The primary objective of this project is to develop an advanced continuous mild gasification process and product upgrading processes which will be capable of eventual commercialization. The program consists of four tasks. Task 1 is a literature survey of mild gasification processes and product upgrading methods and also a market assessment of markets for mild gasification products. Based on the literature survey, a mild gasification process and char upgrading method will be identified for further development. Task 2 is a bench-scale investigation of mild gasification to generate design data for a larger scale reactor. Task 3 is a bench-scale study of char upgrading to value added products. Task 4 is being implemented by building and operating a 1000-pound per hour demonstration facility. Task 4 also includes a technical and economic evaluation based on the performance of the mild gasification demonstration facility. Installation of a continuous coke pilot plant started in the second quarter of 1994. Ten of 14 major components have been set. The remaining four are on order. Startup is scheduled for late September 1994. Eight test runs were completed in the continuous mild gasification unit (CMGU). These were short test runs to evaluate repair work or to demonstrate the PDU. Efforts continued to obtain financing for a commercial unit.
Book Synopsis Development of an Advanced, Continuous Mild Gasification Process for the Production of Co-products. Quarterly Report, April--June 1995 by :
Download or read book Development of an Advanced, Continuous Mild Gasification Process for the Production of Co-products. Quarterly Report, April--June 1995 written by and published by . This book was released on 1995 with total page 11 pages. Available in PDF, EPUB and Kindle. Book excerpt: The objective of this research and development effort was to develop an advanced, continuous ''mild gasification'' process. The relative quantities and properties of the products are appropriate for making the concept economically and environmentally viable. In ''mild gasification, '' coal is converted under relatively mild conditions of temperature and pressure in the absence of air into products which include a high heating value gas, high aromatic condensibles, char and coke all with physical and chemical properties suitable for the anticipated end uses. Two tons of CTC/DOE continuous coke of 6 in. x 5 in. x 4 in. size was produced in the Pilot Demonstration Unit. This coke was tested under actual foundry conditions in a 96 in. diameter commercial cupola. The test was run on the first shift on April 19, 1995. The coke sample was used as a direct replacement for 25 percent of the coke charge. A total of 51 scrap iron charges were run with the CTC/DOE continuous coke. Results of the test were excellent. The two main indicators improved., Tap temperature increased from an average of 2846°F to 2890°F. Carbon pickup improved from 3.49 percent C to 3.59 percent C when the CTC coke, hit the bed. These results are very meaningful because they cannot be measured in the lab. ChemChar Research, Inc. in Columbia, Missouri, is evaluating CTC chars as potential agents for removing pollutants from gas streams. Composite CTC char treated with the ChemChar activation process resulted in promising results. A 11.8 percent toluene adsorption and 13.4 percent monochlorobenzene adsorption were achieved with CTC char after activation.
Download or read book Energy Research Abstracts written by and published by . This book was released on 1994 with total page 806 pages. Available in PDF, EPUB and Kindle. Book excerpt: Semiannual, with semiannual and annual indexes. References to all scientific and technical literature coming from DOE, its laboratories, energy centers, and contractors. Includes all works deriving from DOE, other related government-sponsored information, and foreign nonnuclear information. Arranged under 39 categories, e.g., Biomedical sciences, basic studies; Biomedical sciences, applied studies; Health and safety; and Fusion energy. Entry gives bibliographical information and abstract. Corporate, author, subject, report number indexes.
Book Synopsis Development of an Advanced, Continuous Mild Gasification Process for the Production of Co-products. Quarterly Technical Progress Report, April--June 1992 by :
Download or read book Development of an Advanced, Continuous Mild Gasification Process for the Production of Co-products. Quarterly Technical Progress Report, April--June 1992 written by and published by . This book was released on 1992 with total page 9 pages. Available in PDF, EPUB and Kindle. Book excerpt: The char produced in the 100-lb/hr process development unit has been magnetically cleaned by AMAX and returned to the Energy and Environmental Research Center (EERC). The final calcining step of the process is currently being performed in the 4-lb/hr continuous fluidized-bed reactor (CFBR). The liquid products generated by the PDU have been collected and split into usable fractions and fractions to be discarded. Samples of the coal-derived liquids have been sent to Merichem Corporation of Houston and Koppers Industries of Pittsburgh for determination of their usefulness as chemical feedstock for the production of cresylic acids and anode-grade-binder pitch. The technical and economic assessment performed by Xbi and J.E Sinor Consultants has been completed. The briquette testing being conducted at the EERC has produced high quality briquettes using a number of binder agents. The next step in the test matrix will include the use of coal-derived liquids from the PDU as the binder. An additional coal has been added to the mild gasification test matrix. AMAX recently acquired two eastern low-sulfur bituminous coals and suggested that a limited test schedule be conducted to determine the suitability of these coals for the mild gasification process. The sulfur levels in the raw coals are below the target levels suggested by the steel industry for metallurgical coke use. To date, it has not been possible to reach these goals using the high-sulfur Illinois Basin coals tested.
Book Synopsis Development of an Advanced, Continuous Mild Gasification Process for the Production of Co-products. Quarterly Report, April 1, 1992--June 30, 1992 by :
Download or read book Development of an Advanced, Continuous Mild Gasification Process for the Production of Co-products. Quarterly Report, April 1, 1992--June 30, 1992 written by and published by . This book was released on 1992 with total page 12 pages. Available in PDF, EPUB and Kindle. Book excerpt: Seventeen continuous coke tests were completed. Efforts to produce coke from lower rank non-coking coal resulted in a coke with 1/3 less crush strength. This lower quality coke made from cheaper coal may have value as a partial charge in a blast furnace. A coke strength increase of 80% was obtained by curing the coke at 850°F for one hour prior to the normal cure of 1 1/2 hours at 1832°F. Sixteen CMGU test runs were made using 13 different coals. A test run of 12 hours without problems was included. Design of the gas heaters for the screws was completed and the heaters will be shipped near the end of May 1992. Operations of the CMGU condensers were improved by preheating to above 212°F before starting coal feed. Installation of the screw heaters and improved condenser performance will permit operating the CMGU at the design capacity of 1000 lbs coal/hour.
Book Synopsis Development of an Advanced, Continuous Mild Gasification Process for the Production of Co-products. Quarterly Technical Progress Report, April--June 1988 by :
Download or read book Development of an Advanced, Continuous Mild Gasification Process for the Production of Co-products. Quarterly Technical Progress Report, April--June 1988 written by and published by . This book was released on 1988 with total page 32 pages. Available in PDF, EPUB and Kindle. Book excerpt: The Department of Energy is investigating a process concept called Mild Gasification in which rapid devolatilization of coal under mild conditions of temperature and pressure would yield three product slates: a low- or medium-BTU gas, a valuable hydrocarbon condensate, and a reactive char. The ongoing objective of this program is to develop a continuous mild gasification process which will produce a product mix that optimizes process economics. In order to provide the incentive for private industry to commercialize the process, it is necessary to demonstrate yields and qualities in a versatile continuous process development unit (PDU). This unit must be capable of assessing both coal- and process-specific effects in a cost-effective and timely manner. Based on literature reviews and experimental verification, a data base will be developed correlating coal and process parameters with product characteristics. This will provide process developers with the information necessary to derive site-specific economics which will be crucial for the commercialization of the mild gasification process. The literature review and market assessment has been completed under Task 1 of the program. Under Task 2, coal-specific tests are being conducted on three AMAX coals: Chinook, an Indiana {number_sign}3 bituminous coal; Delta, an Illinois {number_sign}6 bituminous coal; and Eagle Butte, a Wyodak subbituminous coal. Various methods of char upgrading are being conducted by AMAX R & D of Golden, Colorado. The upgraded char is then combined with iron ore and tested for pig iron production under an AMAX subcontract to Pellet Technology Corporation of Marquette, Michigan. In addition to the test program, process development and scaleup information is being developed for a 1 ton/hr pilot plant unit. Plans for Tasks 2 and 3, equipment modifications, and report. Results include: char analysis, condensable analysis, waste water analysis, and gas analysis.
Book Synopsis Development of an Advanced, Continuous Mild Gasification Process for the Production of Co-products by :
Download or read book Development of an Advanced, Continuous Mild Gasification Process for the Production of Co-products written by and published by . This book was released on 1988 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Research on mild gasification is discussed. The report is divided into three sections: literature survey of mild gasification processes; literature survey of char, condensibles, and gas upgrading and utilization methods; and industrial market assessment of products of mild gasification. Recommendations are included in each section. (CBS) 248 refs., 58 figs., 62 tabs.
Book Synopsis Development of an Advanced Continuous Mild Gasification Process for the Production of Co-products. Quarterly Progress Report, July--September 1995 by :
Download or read book Development of an Advanced Continuous Mild Gasification Process for the Production of Co-products. Quarterly Progress Report, July--September 1995 written by and published by . This book was released on 1995 with total page 10 pages. Available in PDF, EPUB and Kindle. Book excerpt: Eight tons of CTC/DOE formed coke of 6 inches x 5 inches x 4 inches size were produced in the PDU. This coke will be tested at 100 percent formed coke charge in a commercial size foundry. A scheduled test run was postponed due to production requirements at the foundry. Foundry coke was produced from weakly coking Colorado coal. Blending of this coal with 40 percent of stronger caking, higher rank coals was required. Western coal from the Rosebud seam was pyrolyzed to upgrade this low rank, high moisture coal. The objective is to improve the coal as a fuel and to determine if an acceptable char or coke can be produced from this coal.
Book Synopsis Development of an Advanced, Continuous Mild Gasification Process for the Production of Co-products (Task 1) by :
Download or read book Development of an Advanced, Continuous Mild Gasification Process for the Production of Co-products (Task 1) written by and published by . This book was released on 1991 with total page 324 pages. Available in PDF, EPUB and Kindle. Book excerpt: Under US DOE sponsorship, a project team consisting of the Institute of Gas Technology, Peabody Holding Company, and Bechtel Group, Inc. has been developing an advanced, mild gasification process to process all types of coal and to produce solid and condensable liquid co-products that can open new markets for coal. The three and a half year program (September 1987 to June 1991) consisted of investigations in four main areas. These areas are: (1) Literature Survey of Mild Gasification Processes, Co-Product Upgrading and Utilization, and Market Assessment; (2) Mild Gasification Technology Development: Process Research Unit Tests Using Slipstream Sampling; (3) Bench-Scale Char Upgrading Study; (4) Mild Gasification Technology Development: System Integration Studies. In this report, the literature and market assessment of mild gasification processes are discussed.
Book Synopsis Development of an Advanced, Continuous Mild Gasification Process for the Production of Co-products (Tasks 2, 3, and 4.1 to 4.6), Volume 2. Final Report by :
Download or read book Development of an Advanced, Continuous Mild Gasification Process for the Production of Co-products (Tasks 2, 3, and 4.1 to 4.6), Volume 2. Final Report written by and published by . This book was released on 1991 with total page 205 pages. Available in PDF, EPUB and Kindle. Book excerpt: Volume 2 contains information on the following topics: (1) Mild Gasification Technology Development: Process Research Unit Tests Using Slipstream Sampling; (2) Bench-Scale Char Upgrading Study; (3) Mild Gasification Technology Development: System Integration Studies. (VC).
Book Synopsis Development of an Advanced, Continuous Mild Gasification Process for the Production of Co-products. Quarterly Report, October 1, 1992--December 31, 1992 by :
Download or read book Development of an Advanced, Continuous Mild Gasification Process for the Production of Co-products. Quarterly Report, October 1, 1992--December 31, 1992 written by and published by . This book was released on 1992 with total page 6 pages. Available in PDF, EPUB and Kindle. Book excerpt: A 70-pound continuous coke sample was prepared for testing by a major conventional coke producer. Test results were encouraging, but a suggestion was made to produce larger briquettes. Work is underway to produce 6in. x 5in. x 3.75in. briquettes with plans to crush these briquettes to plus 2-inch x minus 3-inch irregular shaped coke. Work continued to provide a coke reactivity test instrument at CTC. A new vessel was fabricated of Haynes HR-160 which will withstand temperatures up to 2300°F. A total of 11 CMGU test runs were completed. Coal feed rates of over 1000 pounds per hour for short periods were obtained. Average feed rates of over 800 pounds per hour were reached for two test runs. The jet burners heating the insides of the screws' shafts made these higher rates possible. Three test runs were made using 28 x 100 mesh Penelec filter cake with the objective of upgrading this coal processing byproduct to coke. Improvements to the PDU continued with two condensers' modifications and improved packing gland seals.
Book Synopsis Development of an Advanced, Continuous Mild Gasification Process for the Production of Co-products. Quarterly Report, October--December 1993 by :
Download or read book Development of an Advanced, Continuous Mild Gasification Process for the Production of Co-products. Quarterly Report, October--December 1993 written by and published by . This book was released on 1994 with total page 12 pages. Available in PDF, EPUB and Kindle. Book excerpt: Formed coke experiments to select suitable binder coals were completed. Of five different candidates, a metallurgical coal blend from Koppers and a Sewell Seam coal were found to be good binder coals. Petrographic analysis of the binder coals were used in making the sections. Design of a 1000 pounds per hour continuous formed coke pilot plant is under way. Used equipment will be used wherever possible to lower the cost. Six pyrolyzer test runs were completed. Plugging of the shell and tube light oils condenser occurred for long test runs. A new spray contact condenser is being installed on the pyrolyzer using the original tar trap. Circulating coal liquids should dissolve tars and prevent plugging.
Book Synopsis Development of an Advanced Continuous Mild Gasification Process for the Production of Co-products. Quarterly Report, October--December 1995 by :
Download or read book Development of an Advanced Continuous Mild Gasification Process for the Production of Co-products. Quarterly Report, October--December 1995 written by and published by . This book was released on 1996 with total page 14 pages. Available in PDF, EPUB and Kindle. Book excerpt: Efforts continued to obtain financing for a commercial continuous formed coke plant. Discussions were held with two steel companies that are interested in producing coke for their use in steel production and foundry operations. Planning for production of 40 tons of foundry formed coke is underway. This coke will be used in two 20-ton tests at General Motors' foundries. During this production, it is planned to determine if a tunnel kiln can be used as a coking furnace as an alternative for a rotary hearth. A rotary hearth is about three times more costly than a competitive-sized tunnel kiln. Work continued on using Western non-caking coals to produce formed coke. Successful tests were made by using Eastern caking coals and other binders to permit using up to 50% of the cheaper Western non-caking coals in formed coke production. The primary objective of this project is to develop an advanced continuous mild gasification process and product upgrading processes which will be capable of eventual commercialization.
Book Synopsis Development of an Advanced Continuous Mild Gasification Process for the Production of Coproducts by :
Download or read book Development of an Advanced Continuous Mild Gasification Process for the Production of Coproducts written by and published by . This book was released on 1991 with total page 106 pages. Available in PDF, EPUB and Kindle. Book excerpt: Morgantown Energy Technology Center (METC) of DOE has sponsored, and continues to sponsor, programs for the development of technology and market strategies which will lead to the commercialization of processes for the production of coproducts from mild gasification of coal. It has been recognized by DOE and industry that mild gasification is a promising technology with potential to economically convert coal into marketable products, thereby increasing domestic coal utilization. In this process, coal is devolatilized under non- oxidizing conditions at mild temperature (900--1100°F) and pressure (1--15psig). Condensation of the vapor will yield a liquid product that can be upgraded to a petroleum substitute, and the remaining gas can provide the fuel for the process. The residual char can be burned in a power plant. Thus, in a long-term national scenario, implementation of this process will result in significant decrease of imported oil and increase in coal utilization.
Book Synopsis Development of an Advanced Continuous Mild Gasification Process for the Production of Coproducts by :
Download or read book Development of an Advanced Continuous Mild Gasification Process for the Production of Coproducts written by and published by . This book was released on 1990 with total page 83 pages. Available in PDF, EPUB and Kindle. Book excerpt: Western Research Institute (WRI) teamed with the AMAX Research and Development Center and Riley Stoker Corporation on Development of an Advanced, Continuous Mild-Gasification Process for the Production of Coproducts under contract DE-AC21-87MC24268 with the Morgantown Energy Technology of the US Department of Energy. The strategy for this project is to produce electrode binder pitch and diesel fuel blending stock by mild gasification of Wyodak coal. The char is upgraded to produce anode-grade carbon, carbon black, and activated carbon. This report describes results of mild-gasification tests conducted by WRI. Char upgrading tests conducted by AMAX will be described in a separate report.
Book Synopsis Development of an Advanced, Continuous Mild Gasification Process for the Production of Co-products by :
Download or read book Development of an Advanced, Continuous Mild Gasification Process for the Production of Co-products written by and published by . This book was released on 1992 with total page 9 pages. Available in PDF, EPUB and Kindle. Book excerpt: The char produced in the 100-lb/hr process development unit has been magnetically cleaned by AMAX and returned to the Energy and Environmental Research Center (EERC). The final calcining step of the process is currently being performed in the 4-lb/hr continuous fluidized-bed reactor (CFBR). The liquid products generated by the PDU have been collected and split into usable fractions and fractions to be discarded. Samples of the coal-derived liquids have been sent to Merichem Corporation of Houston and Koppers Industries of Pittsburgh for determination of their usefulness as chemical feedstock for the production of cresylic acids and anode-grade-binder pitch. The technical and economic assessment performed by Xbi and J.E Sinor Consultants has been completed. The briquette testing being conducted at the EERC has produced high quality briquettes using a number of binder agents. The next step in the test matrix will include the use of coal-derived liquids from the PDU as the binder. An additional coal has been added to the mild gasification test matrix. AMAX recently acquired two eastern low-sulfur bituminous coals and suggested that a limited test schedule be conducted to determine the suitability of these coals for the mild gasification process. The sulfur levels in the raw coals are below the target levels suggested by the steel industry for metallurgical coke use. To date, it has not been possible to reach these goals using the high-sulfur Illinois Basin coals tested.
Book Synopsis Development of an Advanced Continuous Mild Gasification Process for the Production of Co-products. Quarterly Report, January--March, 1996 by :
Download or read book Development of an Advanced Continuous Mild Gasification Process for the Production of Co-products. Quarterly Report, January--March, 1996 written by and published by . This book was released on 1996 with total page 12 pages. Available in PDF, EPUB and Kindle. Book excerpt: Determination of the best furnace for a commercial coke plant is underway. A shuttle or tunnel kiln has economic advantage over a rotary hearth design. Production of 20 tons of coke in a small shuttle kiln is near completion which will provide experience for this design. Twenty tons of CTC continuous coke are being produced for testing at a General Motors' foundry. The production is approximately 75 percent complete. During this production, variables of the process are being studied to aid in design of a commercial coke plant. Raw material composition, blending, briquetting variables, and calcining heat profile are the major areas of interest. Western SynCoal Company produces a dried coal product from sub-bituminous coal. This upgraded product was evaluated for producing coke products by blending char from this coal product with the coal product along with suitable binders. The green briquettes were then calcined to produce coke. The resulting coke was judged to be usable as part of a cupola coke charge or as a fuel in cement kilns and sugar beet furnaces.
