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Autonomous Maintenance For Operators
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Book Synopsis Autonomous Maintenance in Seven Steps by : Fumio Gotoh
Download or read book Autonomous Maintenance in Seven Steps written by Fumio Gotoh and published by Routledge. This book was released on 2020-04-15 with total page 248 pages. Available in PDF, EPUB and Kindle. Book excerpt: Autonomous maintenance is an especially important pillar of Total Productive Maintenance (TPM) because it enlists the intelligence and skills of the people who are most familiar with factory machines-- equipment operators. Operators learn the maintenance skills they need to know through a seven-step autonomous maintenance program. Most companies in the West stop after implementing the first few steps and never realize the full benefits of autonomous maintenance. This book contains comprehensive coverage of all seven steps--not just the first three or four.It includes:An overview of autonomous maintenance features and checklists for step audits to certify team achievement at each AM step.TPM basics such as the six big losses, overall equipment effectiveness (OEE), causes of losses, and six major TPM activities.An implementation plan for TPM and five countermeasures for achieving zero breakdowns.Useful guidelines and case studies in applying AM to manual work such as assembly, inspection, and material handling.Integrates examples from Toyota, Asai Glass, Bridgestone, Hitachi, and other top companies.By treating machines as partners and taking responsibility for them, you get machines that you can rely on and help maintain an energized and responsive workplace. For companies that are serious about taking autonomous maintenance beyond mere cleaning programs, this is an essential sourcebook and implementation support.
Author :Japan Institute of Plant Maintenance Publisher :Productivity Press ISBN 13 :9781563270826 Total Pages :144 pages Book Rating :4.2/5 (78 download)
Book Synopsis Autonomous Maintenance for Operators by : Japan Institute of Plant Maintenance
Download or read book Autonomous Maintenance for Operators written by Japan Institute of Plant Maintenance and published by Productivity Press. This book was released on 1997-08-30 with total page 144 pages. Available in PDF, EPUB and Kindle. Book excerpt: TPM leads to soaring productivity when your operators are positively and energetically involved in the maintenance of their own equipment. Autonomous Maintenance for Operatorsteaches specific autonomous maintenance activities. For operators, supervisors, team leaders, and TPM coordinators, this book provides useful guidance and case study examples on autonomous maintenance. Activity boards, one-point lessons, photos, cartoons, and actual examples of implementation demonstrate the huge benefits of developing informed, motivated operators who take ownership of and improve their equipment. Shopfloor operators will learn: 4 skills they can develop to keep equipment running smoothly. how to inspect for problems as they clean equipment. ideas for containing debris that shortens equipment life. tips for effective lubrication management. how to use activity boards, meetings, and one-point lessons to promote TPM goals. This book assumes some familiarity with the steps of autonomous maintenance and focuses on specific autonomous maintenance activities.
Book Synopsis Focused Equipment Improvement for TPM Teams by : JapanInstituteofPlantMaintenance
Download or read book Focused Equipment Improvement for TPM Teams written by JapanInstituteofPlantMaintenance and published by Routledge. This book was released on 2017-11-13 with total page 128 pages. Available in PDF, EPUB and Kindle. Book excerpt: As distinguished from autonomous maintenance, where the main goal is to restore basic conditions of cleanliness, lubrication, and proper fastening to prevent accelerated deterioration, FEI looks at specific losses or design weaknesses that everyone previously thought they just had to live with. Once your TPM operator teams are progressing with their daily autonomous maintenance activities, you will want to take the next advanced step in TPM training with this book. Key Features: a simple and powerful introduction to P-M Analysis hints for unraveling breakdown analysis numerous ideas for simplifying and shortening setups ideas for eliminating minor stoppages and speed losses basic concepts of building quality into processing real-life examples from a leading Japanese tool company Educate and empower all your workers to support your TPM improvement activities with
Book Synopsis 7 Autonomous Maintenance Steps Poster by : Enna
Download or read book 7 Autonomous Maintenance Steps Poster written by Enna and published by . This book was released on 2017-05-16 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The 7 Autonomous Maintenance Steps poster is used during an implemented TPM program to ensure that all maintenance staff and operators are clear on the principles for autonomous maintenance.
Book Synopsis Total Productive Maintenance by : Tina Kanti Agustiady
Download or read book Total Productive Maintenance written by Tina Kanti Agustiady and published by CRC Press. This book was released on 2016-02-03 with total page 316 pages. Available in PDF, EPUB and Kindle. Book excerpt: A systematic approach to improving production and quality systems, total productive maintenance (TPM) involves all employees through a moderate investment in maintenance. Therefore, a successful TPM implementation requires support of all employees from C-level on down. Total Productive Maintenance: Strategies and Implementation Guide highlights the
Book Synopsis TPM for Every Operator by : Japan Institute of Plant Maintenance
Download or read book TPM for Every Operator written by Japan Institute of Plant Maintenance and published by . This book was released on 2017-07-27 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: TPM for Every Operator covers the information that needs to be communicated to operators when facilitating a company-wide TPM initiative. It covers the main aspects of TPM, introducing frontline workers to this important manufacturing strategy that encourages them to participate in and even initiate routine maintenance that can help extend machine life and prevent stoppages. Based on actual implementations, this book addresses the challenges which TPM often raises for operators. Concise and accessible, it can be used as part of an extensive TPM training program, especially when paired with the TPM Guide for Workshop Leaders.
Book Synopsis TPM for Workshop Leaders by : Shirose Kunio
Download or read book TPM for Workshop Leaders written by Shirose Kunio and published by Routledge. This book was released on 2017-10-06 with total page 166 pages. Available in PDF, EPUB and Kindle. Book excerpt: Workshop leaders play a central role in your company's efforts to implement TPM. Once your workers have been divided into small groups to learn the fundamentals of TPM, it is the group leader who spearheads ongoing training and implementation activities. With quick-reading, people-oriented practicality, this new book addresses the role of the workshop leader in maximizing the benefits of TPM.A top TPM consultant in Japan, Kunio Shirose: Incorporates cartoons and graphics to convey the hands-on leadership issues of TPM implementationUses case studies to reinforce his ideas on training and managing equipment operators in the care of their equipmentItemizes specific activities that must be undertaken to search out, correct, and control defects to remedy equipment shortcomings.He also addresses the cooperative relationship necessary between maintenance and production and leaves you with an understanding of the three imperatives for successful TPM implementation to change the quality and functioning of the equipment, the way operators think about equipment, and the workplace. (Originally published by the Japan Management Association.)
Book Synopsis Total Productive Maintenance by : Steve Borris
Download or read book Total Productive Maintenance written by Steve Borris and published by McGraw Hill Professional. This book was released on 2006-01-21 with total page 413 pages. Available in PDF, EPUB and Kindle. Book excerpt: Reduce or eliminate costly downtime Short on teory and long on practice, this book provides examples and case studies, designed to provide maintenance engineers and supervisors with a framework for operational strategies and day-to-day management and training techniques that will keep their equipment running at top efficiency.
Book Synopsis TPM Development Program by : Seiichi Nakajima
Download or read book TPM Development Program written by Seiichi Nakajima and published by . This book was released on 1989 with total page 403 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Book Synopsis TPM in Process Industries by : Tokutaro Suzuki
Download or read book TPM in Process Industries written by Tokutaro Suzuki and published by Routledge. This book was released on 2017-10-06 with total page 416 pages. Available in PDF, EPUB and Kindle. Book excerpt: Process industries have a particularly urgent need for collaborative equipment management systems, but until now have lacked for programs directed toward their specific needs. TPM in Process lndustries brings together top consultants from the Japan Institute of Plant Maintenance to modify the original TPM Development Program. In this volume, they demonstrate how to analyze process environments and equipment issues including process loss structure and calculation, autonomous maintenance, equipment and process improvement, and quality maintenance. For all organizations managing large equipment, facing low operator/machine ratios, or implementing extensive improvement, this text is an invaluable resource.
Download or read book Practical TPM written by James Leflar and published by CRC Press. This book was released on 2001-01-05 with total page 388 pages. Available in PDF, EPUB and Kindle. Book excerpt: Agilent Technologies, formerly Hewlett-Packard's Test and Measurement Division, operates an integrated circuit fabrication plant in Fort Collins, Colorado. Guided by Masaji Taijiri, the author of 7 Steps to Autonomous Maintenance (see page 34), author Jim Leflar and his team at Agilent developed a complete TPM program for the complex equipment on their shop floor. Drawn from these experiences, Practical TPM is a must read for anyone who wants to begin successful TPM implementation. Part I explains the fundamental concepts of TPM, including the six basic principles of TPM, the goals of TPM, cultural changes resulting from TPM, and the keys to successful implementation. Part II — the heart of the book — describes, in step-by-step detail, the evolution of Agilent's TPM program. Each phase is clearly defined and demonstrated; the working tools and systems developed by the Agilent TPM team in the process are discussed at length. To conclude, Part III focuses on developing a vision and a strategy for your own successful TPM program. Replete with annotated photographs and illustrations documenting Agilent's successful program, Practical TPM: Successful Equipment Management at Agilent Technologies offers an invaluable roadmap to TPM implementation. The book covers: A step-by-step TPM program as implemented at a major US corporation The 5-why analysis method Examples of one-point lessons Using visual controls in a TPM program Tools for understanding equipment failures Improving machine productivity Improvement metrics Master checklists and forms Developing activity boards Appendices containing examples of maintenance training materials For a PDF file with the preface and table of contents click here. For a PDF file with the first chapter click here.
Book Synopsis Through-life Engineering Services by : Louis Redding
Download or read book Through-life Engineering Services written by Louis Redding and published by Springer. This book was released on 2014-12-26 with total page 459 pages. Available in PDF, EPUB and Kindle. Book excerpt: Demonstrating the latest research and analysis in the area of through-life engineering services (TES), this book utilizes case studies and expert analysis from an international array of practitioners and researchers – who together represent multiple manufacturing sectors: aerospace, railway and automotive – to maximize reader insights into the field of through-life engineering services. As part of the EPSRC Centre in Through-life Engineering Services program to support the academic and industrial community, this book presents an overview of non-destructive testing techniques and applications and provides the reader with the information needed to assess degradation and possible automation of through-life engineering service activities . The latest developments in maintenance-repair-overhaul (MRO) are presented with emphasis on cleaning technologies, repair and overhaul approaches and planning and digital assistance. The impact of these technologies on sustainable enterprises is also analyzed. This book will help to support the existing TES community and will provide future studies with a strong base from which to analyze and apply techn9olgical trends to real world examples.
Book Synopsis An Introduction to Predictive Maintenance by : R. Keith Mobley
Download or read book An Introduction to Predictive Maintenance written by R. Keith Mobley and published by Elsevier. This book was released on 2002-10-24 with total page 451 pages. Available in PDF, EPUB and Kindle. Book excerpt: This second edition of An Introduction to Predictive Maintenance helps plant, process, maintenance and reliability managers and engineers to develop and implement a comprehensive maintenance management program, providing proven strategies for regularly monitoring critical process equipment and systems, predicting machine failures, and scheduling maintenance accordingly. Since the publication of the first edition in 1990, there have been many changes in both technology and methodology, including financial implications, the role of a maintenance organization, predictive maintenance techniques, various analyses, and maintenance of the program itself. This revision includes a complete update of the applicable chapters from the first edition as well as six additional chapters outlining the most recent information available. Having already been implemented and maintained successfully in hundreds of manufacturing and process plants worldwide, the practices detailed in this second edition of An Introduction to Predictive Maintenance will save plants and corporations, as well as U.S. industry as a whole, billions of dollars by minimizing unexpected equipment failures and its resultant high maintenance cost while increasing productivity. - A comprehensive introduction to a system of monitoring critical industrial equipment - Optimize the availability of process machinery and greatly reduce the cost of maintenance - Provides the means to improve product quality, productivity and profitability of manufacturing and production plants
Book Synopsis World Class Maintenance Management - The 12 Disciplines by : Rolly Angeles
Download or read book World Class Maintenance Management - The 12 Disciplines written by Rolly Angeles and published by . This book was released on 2020-06-07 with total page 318 pages. Available in PDF, EPUB and Kindle. Book excerpt: If you have been living the day to day pressures and struggles of doing maintenance, then this is definitely a book for you. Life of a maintenance is typically a struggle as most industries end up being reactive all the times.
Book Synopsis Reliability - A Shared Responsibility for Operators and Maintenance by : Rolly Angeles
Download or read book Reliability - A Shared Responsibility for Operators and Maintenance written by Rolly Angeles and published by . This book was released on 2020-06-07 with total page 414 pages. Available in PDF, EPUB and Kindle. Book excerpt: Industries must learn to understand that reliability is always a shared responsibility for operators and maintenance. For as long as these two remain as a separate function, industries will continue to remain reactive.
Download or read book TPM Team Guide written by Shirose Kunio and published by Productivity Press. This book was released on 2017-08-15 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: TPM involves employees companywide in preventing equipment abnormalities and breakdowns. The first line of defense: equipment operators-the people most familiar with daily operating conditions. In addition to regular cleaning and inspection, team-based improvement activities make effective use of operators' hands-on knowledge. How do you organize TPM teams and keep them vital? TPM Team Guidetells supervisors, workgroup leaders, and operators how to develop the team-based skills required for successful TPM implementation. Geared toward TPM projects, it describes basic elements of improvement activities for any kind of shopfloor team. TPM Team Guidegives simple explanations of basic TPM concepts such as the six big losses, and emphasizes the integration of TPM activities with production management. Chapters describe the team-based improvement process step by step, from goal to standardization of the improved operations. Team leaders will learn how to hold effective meetings and deal with the human issues that stand in the way of success. The tools for team problem solving and the steps for preparing a good presentation of results are detailed here as well. Written in simple language, with abundant illustrations and cartoon examples, this book makes TPM activities understandable to everyone in the company. Frontline supervisors, operators, facilitators, and trainers in manufacturing companies will want to use this practical guide to improve company performance and build a satisfying workplace for employees.
Download or read book TPM Reloaded written by Joel Levitt and published by . This book was released on 2010 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: TPM Reloaded: Total Productive Maintenance This is a challenging, innovative, and timely new look at implementing Total Productive Maintenance (TPM) by one of the field's leading trainers and authors. The book takes into account the economic upheavals of recent years and demonstrates that TPM is less about moving maintenance tasks to operations than moving accountability for aggregate output of the plant to operators. The author goes on to show that effective TPM - TPM reloaded -- requires a radical difference in management's view of the worker and even tougher, a radical change in the way workers view their own role.
