Achieving World Class Manufacturing Through Process Control

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Achieving World Class Manufacturing Through Process Control

Author : Joseph P. Shunta
Publisher : Prentice Hall
ISBN 13 : 9780133090307
Total Pages : 202 pages
Book Rating : 4.0/5 (93 download)

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Book Synopsis Achieving World Class Manufacturing Through Process Control by : Joseph P. Shunta

Download or read book Achieving World Class Manufacturing Through Process Control written by Joseph P. Shunta and published by Prentice Hall. This book was released on 1995 with total page 202 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book shows how to improve manufacturing by the use of process control. It shows specifically how improved economic performance in chemical manufacturing can be achieved and sustained through the application of process control and statistics to reduce process variability and improve quality, yield, throughput, energy utilization, and cycle time --i.e., the world class performance metrics in manufacturing. Because the technique is used to identify and assess process control improvements in terms of meeting business needs, it can also be directly applied to related processes in such industries as food and drugs, agricultural products, rubber, plastics, fibers, petroleum refining and petrochemicals, and film. Covers topics such as assessing variability; assessing control performance; process analysis to identify control opportunities; estimating benefits; prioritizing improvements for reduced resources; implementing automatic controls for reducing variability; inferential measurements; sustaining the benefits; and process design for improved controllability. For business managers, manufacturing supervisors, process engineers and applied statisticians responsible for improving the performance of their business.

World Class Manufacturing

Author : Richard J. Schonberger
Publisher : Simon and Schuster
ISBN 13 : 1439137544
Total Pages : 282 pages
Book Rating : 4.4/5 (391 download)

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Book Synopsis World Class Manufacturing by : Richard J. Schonberger

Download or read book World Class Manufacturing written by Richard J. Schonberger and published by Simon and Schuster. This book was released on 2008-06-30 with total page 282 pages. Available in PDF, EPUB and Kindle. Book excerpt: In his best-selling book Japanese Manufacturing Techniques, Richard J. Schonberger revolutionized American manufacturing theory and, more important, practice. In that breakthrough book, he revealed that Japanese manufacturing excellence was not culturally bound. Offering the first demystified explanation of the simple techniques that fueled Japan's industrial success, he demonstrated how the same methods could be put to work as effectively in U.S. plants. Now, in World Class Manufacturing, Schonberger returns to tell the success stories of nearly 100 American corporations -- including Hewlett-Packard, Harley-Davidson, General Motors, Honeywell, and Uniroyal -- that have adopted the famed just-in-time production and "total quality control" strategies. Based on his firsthand experience as a major consultant to American industry, he examines how they did it -- and illustrates how the same concrete, specific steps used by these top companies can be implemented in any factory today. What's more, Schonberger shows that his bold concepts and reforms apply equally to all industries, whether the product is computers, pasta, or trucks, and to all divisions -- from manufacturing and engineering to accounting and marketing. According to Schonberger, world-class manufacturing depends on blended management -- rather than domination by a separate group of managers -- which marshalls resources for continual rapid improvement. To achieve world-class status, companies must change procedures and concepts, which in turn leads to recasting relations among suppliers, purchasers, producers, and customers. Acknowledging the difficulty inherent in such changes, Schonberger stresses that employee involvement and interaction, both on the shop floor and in the decision-making/problem-solving process, is key. Wary of those who view improvement in terms of modernizing equipment, he points out that making maximum use of people and current machinery is a company's first priority; automation, if necessary, should come much later. World Class Manufacturing also includes Schonberger's 17-point action agenda to guide innovators toward manufacturing excellence, from getting to know the customer to cutting the number of suppliers, reducing error in production, and deciding when and how to automate. Indispensable for all manufacturing innovators who aim to keep ahead of the competition, this inspiring, groundbreaking volume does much more than just recommend or theorize about the new manufacturing approach. Plainly, realistically, and logically, it explains how it's done.

Performance Measurement for World Class Manufacturing

Author : Brian H. Maskell
Publisher : CRC Press
ISBN 13 : 9780915299997
Total Pages : 448 pages
Book Rating : 4.2/5 (999 download)

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Book Synopsis Performance Measurement for World Class Manufacturing by : Brian H. Maskell

Download or read book Performance Measurement for World Class Manufacturing written by Brian H. Maskell and published by CRC Press. This book was released on 1991-07-01 with total page 448 pages. Available in PDF, EPUB and Kindle. Book excerpt: If your company is adopting world class manufacturing techniques, you'll need new methods of performance measurement to control production variables. In practical terms, this book describes the new methods of performance measurement and how they are used in a changing environment. For manufacturing managers, as well as cost accountants, it provides the theoretical foundation for these innovative methods and is supported by extensive practical examples.

Introduction to World Class Lean Six Sigma Yellow Belt Manufacturing

Author : Morris Holland
Publisher :
ISBN 13 :
Total Pages : 77 pages
Book Rating : 4.6/5 (941 download)

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Book Synopsis Introduction to World Class Lean Six Sigma Yellow Belt Manufacturing by : Morris Holland

Download or read book Introduction to World Class Lean Six Sigma Yellow Belt Manufacturing written by Morris Holland and published by . This book was released on 2020-10-08 with total page 77 pages. Available in PDF, EPUB and Kindle. Book excerpt: In the ever-changing and competitive manufacturing process, the need to be efficient and take control of manufacturing operations to reduce waste and increase efficiency are significant concerns of corporate leaders whose main desire is to achieve World-Class results. In helping to achieve their desires, World-Class Lean-Six Sigma Yellow Belt Manufacturing provides information to supervisors, group leaders, and managers to help increase efficiency, reduce scrap, get new operators to shift demand quickly, plus bring situations that maybe out of control to being in control using basic Lean-Six Sigma Yellow Belt principles. The objective of this book is to help readers understand the meaning of Lean-Six Sigma Yellow Belt technology and how to apply it. Readers will gain an understanding of the differences and similarities between Six Sigma Yellow Belt and Lean in their values and contributions to industry.

The 12 Principles of Manufacturing Excellence

Author : Larry E. Fast
Publisher : CRC Press
ISBN 13 : 1466512873
Total Pages : 268 pages
Book Rating : 4.4/5 (665 download)

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Book Synopsis The 12 Principles of Manufacturing Excellence by : Larry E. Fast

Download or read book The 12 Principles of Manufacturing Excellence written by Larry E. Fast and published by CRC Press. This book was released on 2011-09-20 with total page 268 pages. Available in PDF, EPUB and Kindle. Book excerpt: Explaining how to implement and sustain a top-down strategy for manufacturing excellence, The 12 Principles of Manufacturing Excellence: A Leader’s Guide to Achieving and Sustaining Excellence provides a comprehensive, proven approach for delivering world-class performance while also cultivating the right culture through leadership and mentoring. Tapping into four decades of leadership experience, 35 years of it in the manufacturing industry, Larry Fast explains how to achieve vertical and horizontal alignment across your organization. He details a clear pathway to excellence via the 12 Principles of Manufacturing Excellence and provides a method for tracking progress—plant by plant and function by function. Emphasizing the importance of using Lean and Six Sigma tools to improve your business, the book: Integrates strategy and leadership development Paves a path for culture change–Operator-Led Process Control (OLPC)—that prepares hourly employees to take control of their processes and prepares management to enable them to do it Details an audit process for tracking progress and ensuring sustainability Includes a CD with color versions of the images in the book as well as a sample Manufacturing Excellence Audit, a sample Communications Plan, and a sample Training Plan that can all be easily customized for the reader’s use This resource-rich book will allow you to spell out leadership expectations and provide your employees and associates with a clear understanding of their individual roles. Helping you keep everyone in your organization focused during the quest towards sustainable manufacturing excellence, the accompanying CD supplies the tools you and your team will need to pursue it with passion, confidence, and urgency. Listen to what Larry Fast has to say about his new book, The 12 Principles of Manufacturing Excellence. Part One — Part Two

Process Control

Author : B. Wayne Bequette
Publisher : Pearson Education
ISBN 13 : 0134033833
Total Pages : 1090 pages
Book Rating : 4.1/5 (34 download)

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Book Synopsis Process Control by : B. Wayne Bequette

Download or read book Process Control written by B. Wayne Bequette and published by Pearson Education. This book was released on 2023-07-24 with total page 1090 pages. Available in PDF, EPUB and Kindle. Book excerpt: Master Process Control Hands On, through Updated Practical Examples and MATLAB® Simulations Process Control: Modeling, Design, and Simulation, Second Edition, is a complete introduction to process control and has been fully updated, integrating current software tools to enable professionals and students to master critical techniques hands on through simulations based on modern versions of MATLAB. This revised edition teaches the field's most important techniques, behaviors, and control problems with even more practical examples and exercises. Wide-ranging enhancements include safety considerations, an expanded discussion of digital control, additional process examples, and updates throughout for newer versions of MATLAB and SIMULINK. Fundamentals of process control and instrumentation, including objectives, variables, block diagrams, and process flowsheets Methodologies for developing dynamic models of chemical processes, including compartmental models Dynamic behavior of linear systems: state-space models, transfer function-based models (including conversion to state space), and more Empirical and discrete-time models, including relationships among types of discrete models Feedback control; proportional, integral, and derivative (PID) controllers; and closed-loop stability analysis Frequency response analysis techniques for evaluating the robustness of control systems Improving control loop performance: internal model control (IMC), automatic tuning, gain scheduling, and enhanced disturbance rejection Split-range, selective, and override strategies for switching among inputs or outputs Control loop interactions and multivariable controllers An introduction to model predictive control (MPC), with a new discrete state-space model derivation exercise Bequette walks step by step through developing control instrumentation diagrams for an entire chemical process, reviewing common control strategies for individual unit operations, then discussing strategies for integrated systems. This edition also includes 16 learning modules demonstrating how to use MATLAB and SIMULINK to solve many key control problems, including new modules on process monitoring and safety, as well as a detailed new study of artificial pancreas systems for Type 1 diabetes. Register your book for convenient access to downloads, updates, and/or corrections as they become available. See inside book for details.

Introduction to World - Class Lean - Six Sigma Manufacturing

Author : Morris Holland
Publisher :
ISBN 13 : 9781071398920
Total Pages : 112 pages
Book Rating : 4.3/5 (989 download)

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Book Synopsis Introduction to World - Class Lean - Six Sigma Manufacturing by : Morris Holland

Download or read book Introduction to World - Class Lean - Six Sigma Manufacturing written by Morris Holland and published by . This book was released on 2019-06-03 with total page 112 pages. Available in PDF, EPUB and Kindle. Book excerpt: In the ever-changing and competitive manufacturing process, the need for efficiency and taking control of manufacturing operations to cut down on cost and still take control of the various methods are significant concerns of corporate leaders whose main desire is to achieve world-class results. In helping to achieve their desires, World-Class Lean-Six Sigma Manufacturing provides information to supervisors, group leaders, and managers to help increase efficiency, reduce scrap, get new operators to shift demand quickly, plus bring situations that maybe Out of Control to being In Control using basic Lean principles. The objective of this World-Class Lean-Six Sigma Manufacturing book is to help readers to understand the meaning of Lean-Six Sigma terms and how to achieve them. The core teaching of the volume is to understand the differences and similarities between Six-Sigma and Lean in their values and contributions to industry. In this context, the book contains the following topics to help readers correctly understand how the process ties together through a well-detailed discussion structure as outlined below: * Definition of World-Class* 7 Basic Elements of Waste* Definition of a Supervisor, and Group Leader and their role on the shop floor* 5S* Valve Stream Mapping* Takt time* Why calculate Efficiency and Scrap?* Getting new operators to shift demand quickly* Kaizen* Poka-Yoke* Overall Equipment Effectiveness (OEE)* Problem-solving techniques* Six Sigma* The DMAIC process* When to use Lean and Six Sigma tools

Taking Control:A Simple Approach to World-Class Manufacturing

Author : Morris Holland
Publisher : Lulu.com
ISBN 13 : 148341549X
Total Pages : 87 pages
Book Rating : 4.4/5 (834 download)

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Book Synopsis Taking Control:A Simple Approach to World-Class Manufacturing by : Morris Holland

Download or read book Taking Control:A Simple Approach to World-Class Manufacturing written by Morris Holland and published by Lulu.com. This book was released on 2014-08-27 with total page 87 pages. Available in PDF, EPUB and Kindle. Book excerpt: Taking Control The book that bridges the gap between the shop floor, engineering, and management. Written in simple to understand language, Taking Control takes you step by step to turn average performance into world-class performance. Read stories of individuals and how they met and overcame challenges to be their best. Test your knowledge using the workbook and study guide.

The 12 Principles of Manufacturing Excellence

Author : Larry E. Fast
Publisher : CRC Press
ISBN 13 : 1439876045
Total Pages : 268 pages
Book Rating : 4.4/5 (398 download)

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Book Synopsis The 12 Principles of Manufacturing Excellence by : Larry E. Fast

Download or read book The 12 Principles of Manufacturing Excellence written by Larry E. Fast and published by CRC Press. This book was released on 2011-10-11 with total page 268 pages. Available in PDF, EPUB and Kindle. Book excerpt: Explaining how to implement and sustain a top-down strategy for manufacturing excellence, The 12 Principles of Manufacturing Excellence: A Leader’s Guide to Achieving and Sustaining Excellence provides a comprehensive, proven approach for delivering world-class performance while also cultivating the right culture through leadership and mentoring. Tapping into four decades of leadership experience, 35 years of it in the manufacturing industry, Larry Fast explains how to achieve vertical and horizontal alignment across your organization. He details a clear pathway to excellence via the 12 Principles of Manufacturing Excellence and provides a method for tracking progress—plant by plant and function by function. Emphasizing the importance of using Lean and Six Sigma tools to improve your business, the book: Integrates strategy and leadership development Paves a path for culture change–Operator-Led Process Control (OLPC)—that prepares hourly employees to take control of their processes and prepares management to enable them to do it Details an audit process for tracking progress and ensuring sustainability Includes a CD with color versions of the images in the book as well as a sample Manufacturing Excellence Audit, a sample Communications Plan, and a sample Training Plan that can all be easily customized for the reader’s use This resource-rich book will allow you to spell out leadership expectations and provide your employees and associates with a clear understanding of their individual roles. Helping you keep everyone in your organization focused during the quest towards sustainable manufacturing excellence, the accompanying CD supplies the tools you and your team will need to pursue it with passion, confidence, and urgency. Listen to what Larry Fast has to say about his new book, The 12 Principles of Manufacturing Excellence. Part One — Part Two

Process Control Performance Assessment

Author : Andrzej Ordys
Publisher : Springer Science & Business Media
ISBN 13 : 1846286247
Total Pages : 341 pages
Book Rating : 4.8/5 (462 download)

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Book Synopsis Process Control Performance Assessment by : Andrzej Ordys

Download or read book Process Control Performance Assessment written by Andrzej Ordys and published by Springer Science & Business Media. This book was released on 2007-05-19 with total page 341 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book is a practical guide to the application of control benchmarking to real, complex, industrial processes. The variety of industrial case studies gives the benchmarking ideas presented a robust real-world attitude. The book deals with control engineering principles and economic and management aspects of benchmarking. It shows the reader how to avoid common problems in benchmarking and details the benefits of effective benchmarking.

Six Sigma and Beyond

Author : D.H. Stamatis
Publisher : CRC Press
ISBN 13 : 1420000276
Total Pages : 522 pages
Book Rating : 4.4/5 (2 download)

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Book Synopsis Six Sigma and Beyond by : D.H. Stamatis

Download or read book Six Sigma and Beyond written by D.H. Stamatis and published by CRC Press. This book was released on 2002-09-25 with total page 522 pages. Available in PDF, EPUB and Kindle. Book excerpt: In this volume of the Six Sigma and Beyond series, quality engineering expert D.H. Stamatis focuses on how Statistical Process Control (SPC) relates to Six Sigma. He emphasizes the "why we do" and "how to do" SPC in many different environments. The book provides readers with an overview of SPC in easy-to-follow, easy-to-understand terms. The author reviews and explains traditional SPC tools and how they relate to Six Sigma and goes on to cover the use of advanced techniques. In addition, he addresses issues that concern service SPC and short run processes, explores the issue of capability for both the short run and the long run, and discusses topics in measurement.

Manufacturing Systems

Author : Joseph A. Heim
Publisher :
ISBN 13 :
Total Pages : 296 pages
Book Rating : 4.3/5 (91 download)

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Book Synopsis Manufacturing Systems by : Joseph A. Heim

Download or read book Manufacturing Systems written by Joseph A. Heim and published by . This book was released on 1992-01-15 with total page 296 pages. Available in PDF, EPUB and Kindle. Book excerpt: Some 70 percent of U.S. manufacturing output currently faces direct foreign competition. While American firms understand the individual components of their manufacturing processes, they must begin to work with manufacturing systems to develop world-class capabilities. This new book identifies principles-termed foundations-that have proved effective in improving manufacturing systems. Authored by an expert panel, including manufacturing executives, the book provides recommendations for manufacturers, leading to specific action in three areas: Management philosophy and practice. Methods used to measure and predict the performance of systems. Organizational learning and improving system performance through technology. The volume includes in-depth studies of several key issues in manufacturing, including employee involvement and empowerment, using learning curves to improve quality, measuring performance against that of the competition, focusing on customer satisfaction, and factory modernization. It includes a unique paper on jazz music as a metaphor for participative manufacturing management. Executives, managers, engineers, researchers, faculty, and students will find this book an essential tool for guiding this nation's businesses toward developing more competitive manufacturing systems.

The Quality Management Sourcebook

Author : Christine Avery
Publisher : Routledge
ISBN 13 : 1134840241
Total Pages : 711 pages
Book Rating : 4.1/5 (348 download)

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Book Synopsis The Quality Management Sourcebook by : Christine Avery

Download or read book The Quality Management Sourcebook written by Christine Avery and published by Routledge. This book was released on 2002-09-11 with total page 711 pages. Available in PDF, EPUB and Kindle. Book excerpt: The concept of Quality Management began in the manufacturing sector, but a growing concern with quality in other areas of the economy has led to its wider application in service industries, government, education, and other not-for-profit agencies. A great quantity of material related to quality management has been produced in recent years, much of it by small presses, professional and trade associations, and consultants. The Quality Management Sourcebook is the first in-depth, international guide to the most useful material and sources of information. The book begins with the origins of quality management, explains how it evolved, examines its current situation, and explores the future. The book is divided into five main sections: * Introduction: General sources for information * Applications of total quality management * Focus on specific aspects of quality management * Quality in the future * Resource materials The Quality Management Sourcebook is an essential reference for everybody involved in either the theory or practice of quality management: in manufacturing, retail, banking, and insurance, the utilities industry, the transportation industry, health, education and other public services. Over 900 citations cover books, journal articles, technical reports, video training materials and software. Each is followed by a descriptive annotation. Resource materials include strategies for locating additional information; training materials; organizations; and consultants. The book concludes with a glossary of quality management terms, a name index, a title index, and a detailed subject index.

Competing in World-class Manufacturing

Author : Craig Giffi
Publisher : McGraw-Hill Professional Publishing
ISBN 13 :
Total Pages : 440 pages
Book Rating : 4.:/5 (318 download)

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Book Synopsis Competing in World-class Manufacturing by : Craig Giffi

Download or read book Competing in World-class Manufacturing written by Craig Giffi and published by McGraw-Hill Professional Publishing. This book was released on 1990 with total page 440 pages. Available in PDF, EPUB and Kindle. Book excerpt: Here's the first book to give you a complete manufacturing strategy. Based on an in-depth study of the strategies and operating practices of dozens of leading manufacturers, this book describes a common framework for world-class manufacturers.

Lean for the Process Industries

Author : Peter L. King
Publisher : CRC Press
ISBN 13 : 0429681739
Total Pages : 373 pages
Book Rating : 4.4/5 (296 download)

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Book Synopsis Lean for the Process Industries by : Peter L. King

Download or read book Lean for the Process Industries written by Peter L. King and published by CRC Press. This book was released on 2019-06-05 with total page 373 pages. Available in PDF, EPUB and Kindle. Book excerpt: Compared to its widespread implementation across almost all areas of production, Lean improvement efforts lag within the process industries. While many innovators have successfully applied Lean principles to these industries during the past three decades, most of those pioneering efforts were never recorded to guide the improvement efforts of others. Drawing on more than 40 years of application experience at one of the world’s largest chemical and materials manufacturers, coupled with 10 years in private practice, Peter King corrects this void by providing the first comprehensive resource written explicitly for change agents within the process industries. Focusing on areas where the improvement needs of the process industry differ from parts assembly manufacturing, Lean for the Process Industries: Dealing with Complexity, Second Edition: Covers each of the eight wastes commonly described in Lean literature, looking at how they manifest themselves in process operations. Explains how to adapt value stream mapping for process operations. Shows how to identify the root causes of bottlenecks, and how to manage them to optimize flow until they can be eliminated. Provides practical techniques to overcome the barriers which have prevented the application of Cellular Manufacturing to process operations. Discusses the role of business leadership in a Lean strategy, describing both enabling and counter-productive management behaviors Since the publication of the first edition of this book, Peter King has been busy consulting with food, beverage, gasoline additive, and nutraceutical companies -- these new experiences have broadened his perspectives on certain Lean processes and have given him a richer set of examples to discuss in this new edition. While Value Stream Mapping is a very powerful tool to understand flow, bottlenecks, and waste in an operation, the traditional format as presented in many other books does not describe all of the data required to fully understand process flow and its detractors. This new edition highlights the necessary additions with examples of why they are useful. Product wheel scheduling achieves production leveling in a far more comprehensive and effective way than traditional heijunka methods. This edition has a more thorough description of the wheel concept and design steps, and more examples from actual applications.

Manufacturing for Competitive Advantage

Author : Thomas G. Gunn
Publisher :
ISBN 13 :
Total Pages : 248 pages
Book Rating : 4.:/5 (318 download)

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Book Synopsis Manufacturing for Competitive Advantage by : Thomas G. Gunn

Download or read book Manufacturing for Competitive Advantage written by Thomas G. Gunn and published by . This book was released on 1987 with total page 248 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Process Automation Handbook

Author : Jonathan Love
Publisher : Springer Science & Business Media
ISBN 13 : 1846282829
Total Pages : 1064 pages
Book Rating : 4.8/5 (462 download)

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Book Synopsis Process Automation Handbook by : Jonathan Love

Download or read book Process Automation Handbook written by Jonathan Love and published by Springer Science & Business Media. This book was released on 2007-12-22 with total page 1064 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book distils into a single coherent handbook all the essentials of process automation at a depth sufficient for most practical purposes. The handbook focuses on the knowledge needed to cope with the vast majority of process control and automation situations. In doing so, a number of sensible balances have been carefully struck between breadth and depth, theory and practice, classical and modern, technology and technique, information and understanding. A thorough grounding is provided for every topic. No other book covers the gap between the theory and practice of control systems so comprehensively and at a level suitable for practicing engineers.