7 Autonomous Maintenance Steps Poster

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Publisher :
ISBN 13 : 9781926537061
Total Pages : pages
Book Rating : 4.5/5 (37 download)

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Book Synopsis 7 Autonomous Maintenance Steps Poster by : Enna

Download or read book 7 Autonomous Maintenance Steps Poster written by Enna and published by . This book was released on 2017-05-16 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The 7 Autonomous Maintenance Steps poster is used during an implemented TPM program to ensure that all maintenance staff and operators are clear on the principles for autonomous maintenance.

Autonomous Maintenance in Seven Steps

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Author :
Publisher : Routledge
ISBN 13 : 1351464981
Total Pages : 248 pages
Book Rating : 4.3/5 (514 download)

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Book Synopsis Autonomous Maintenance in Seven Steps by : Fumio Gotoh

Download or read book Autonomous Maintenance in Seven Steps written by Fumio Gotoh and published by Routledge. This book was released on 2020-04-15 with total page 248 pages. Available in PDF, EPUB and Kindle. Book excerpt: Autonomous maintenance is an especially important pillar of Total Productive Maintenance (TPM) because it enlists the intelligence and skills of the people who are most familiar with factory machines-- equipment operators. Operators learn the maintenance skills they need to know through a seven-step autonomous maintenance program. Most companies in the West stop after implementing the first few steps and never realize the full benefits of autonomous maintenance. This book contains comprehensive coverage of all seven steps--not just the first three or four.It includes:An overview of autonomous maintenance features and checklists for step audits to certify team achievement at each AM step.TPM basics such as the six big losses, overall equipment effectiveness (OEE), causes of losses, and six major TPM activities.An implementation plan for TPM and five countermeasures for achieving zero breakdowns.Useful guidelines and case studies in applying AM to manual work such as assembly, inspection, and material handling.Integrates examples from Toyota, Asai Glass, Bridgestone, Hitachi, and other top companies.By treating machines as partners and taking responsibility for them, you get machines that you can rely on and help maintain an energized and responsive workplace. For companies that are serious about taking autonomous maintenance beyond mere cleaning programs, this is an essential sourcebook and implementation support.

Autonomous Maintenance

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Author :
Publisher : Independently Published
ISBN 13 :
Total Pages : 0 pages
Book Rating : 4.8/5 (641 download)

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Book Synopsis Autonomous Maintenance by : Daniel Lucky

Download or read book Autonomous Maintenance written by Daniel Lucky and published by Independently Published. This book was released on 2023-10-14 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: The vision of teams operating at zero defects without external intervention is at the heart of the overall JDS (Joint Development Structure) vision. This ambitious goal relies heavily on leaders coaching and nurturing the skill development of individual team members and the collective capabilities of the entire team. While all the pillars in JDS contribute to building this capability, Autonomous Maintenance (AM) takes a central role in achieving it. AM offers a practical approach to translating JDS principles into everyday behaviors and serves as the vehicle for creating a high-performance organization. AM represents a departure from traditional methods of achieving production results. Companies around the world have discovered that the tools and techniques of AM are a proven pathway to eliminating losses. Even organizations with already impressive results have experienced significant improvements through AM implementation. This approach includes inherent mechanisms for cultivating the high-level capabilities necessary to attain a zero-defect operation. Crucially, AM is an integral part of the broader JDS strategy. Just like all other pillars, AM collaborates closely with the others to ensure the complete realization of a JOINT DEVELOPMENT STRUCTURE based on JDS principles. This integrated approach ensures that the organization is well-equipped to pursue its vision of operating with zero defects, making it a truly formidable strategy for achieving excellence in manufacturing and production. Table of Contents Section 1: Autonomous Maintenance Pillar Overview.. 4 Aims of Autonomous Maintenance (AM) Capability Development through the 7AM steps Capability Developed by Autonomous Maintenance Mechanism to Develop AM Capability Autonomous Maintenance & JDS Principles Keys to Success The sequence and hierarchy of events Phases, Work Processes and Steps to implement AM The AM "On the Floor" Team Work Process How To Implement the AM Work Processes How to Check Progress of the AM Work Processes The progression of the steps in the AM Team Work Process is governed by a specific audit for each step. The process for conducting the audit is covered by a Standard. The three levels of the audit are; self audit, local leader audit and finally site manager audit. Behavioral Change through Autonomous Maintenance Continuous Improvement within the Step Process CAPD Cycle Section 2: AM - Phase 0 Path to Success. Section 2: AM - Phase 1 Path to Success Section 3: Leadership AM Model & Application Standards Section 4: AM Step 0 - Preparation Section 5: AM Step 1 - Cleaning to Find Defects Section 6: AM Step 2 - Address Problems Section 7: AM Step 3 - Establish Cleaning, Inspection and Lubrication Standards Section 8: AM Step 4 - Equipment Component & Process Inspection Section 9: AM Step 5 - Optimize Systems & Work Processes Section 10: AM Step 6 - Productivity and Flow Section 11: AM Step 7 - Continuous Improvement Section 12: Coach 7 DMS's to AM Teams Section 14: Manage the Pillar Section 15: Qualification.

Total Productive Maintenance

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Author :
Publisher : McGraw Hill Professional
ISBN 13 : 0071589260
Total Pages : 413 pages
Book Rating : 4.0/5 (715 download)

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Book Synopsis Total Productive Maintenance by : Steve Borris

Download or read book Total Productive Maintenance written by Steve Borris and published by McGraw Hill Professional. This book was released on 2006-01-21 with total page 413 pages. Available in PDF, EPUB and Kindle. Book excerpt: Reduce or eliminate costly downtime Short on teory and long on practice, this book provides examples and case studies, designed to provide maintenance engineers and supervisors with a framework for operational strategies and day-to-day management and training techniques that will keep their equipment running at top efficiency.

Maintenance Management

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Publisher :
ISBN 13 :
Total Pages : 306 pages
Book Rating : 4.0/5 ( download)

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Book Synopsis Maintenance Management by : Edward Hartmann

Download or read book Maintenance Management written by Edward Hartmann and published by . This book was released on 1987 with total page 306 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Focused Equipment Improvement for TPM Teams

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Publisher : Routledge
ISBN 13 : 1351447734
Total Pages : 128 pages
Book Rating : 4.3/5 (514 download)

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Book Synopsis Focused Equipment Improvement for TPM Teams by : JapanInstituteofPlantMaintenance

Download or read book Focused Equipment Improvement for TPM Teams written by JapanInstituteofPlantMaintenance and published by Routledge. This book was released on 2017-11-13 with total page 128 pages. Available in PDF, EPUB and Kindle. Book excerpt: As distinguished from autonomous maintenance, where the main goal is to restore basic conditions of cleanliness, lubrication, and proper fastening to prevent accelerated deterioration, FEI looks at specific losses or design weaknesses that everyone previously thought they just had to live with. Once your TPM operator teams are progressing with their daily autonomous maintenance activities, you will want to take the next advanced step in TPM training with this book. Key Features: a simple and powerful introduction to P-M Analysis hints for unraveling breakdown analysis numerous ideas for simplifying and shortening setups ideas for eliminating minor stoppages and speed losses basic concepts of building quality into processing real-life examples from a leading Japanese tool company Educate and empower all your workers to support your TPM improvement activities with

HCI International 2017 – Posters' Extended Abstracts

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Publisher : Springer
ISBN 13 : 3319587501
Total Pages : 621 pages
Book Rating : 4.3/5 (195 download)

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Book Synopsis HCI International 2017 – Posters' Extended Abstracts by : Constantine Stephanidis

Download or read book HCI International 2017 – Posters' Extended Abstracts written by Constantine Stephanidis and published by Springer. This book was released on 2017-05-11 with total page 621 pages. Available in PDF, EPUB and Kindle. Book excerpt: The two-volume set CCIS 713 and CCIS 714 contains the extended abstracts of the posters presented during the 19th International Conference on Human-Computer Interaction, HCI International 2017, held in Vancouver, BC, Canada, in July 2017. HCII 2017 received a total of 4340 submissions, of which 1228 papers were accepted for publication after a careful reviewing process. The 177 papers presented in these two volumes were organized in topical sections as follows: Part I: Design and evaluation methods, tools and practices; novel interaction techniques and devices; psychophisiological measuring and monitoring; perception, cognition and emotion in HCI; data analysis and data mining in social media and communication; ergonomics and models in work and training support. Part II: Interaction in virtual and augmented reality; learning, games and gamification; health, well-being and comfort; smart environments; mobile interaction; visual design and visualization; social issues and security in HCI.

Introduction to TPM

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Publisher :
ISBN 13 :
Total Pages : 172 pages
Book Rating : 4.:/5 (319 download)

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Book Synopsis Introduction to TPM by : Seiichi Nakajima

Download or read book Introduction to TPM written by Seiichi Nakajima and published by . This book was released on 1988 with total page 172 pages. Available in PDF, EPUB and Kindle. Book excerpt: TPM (Total Productive Maintenance) is an innovative approach to maintenance. This book introduces TPM to managers and outlines a three-year program for systematic TPM development and implementation.

Reliability - a Shared Responsibility for Operators and Maintenance

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Publisher :
ISBN 13 :
Total Pages : 410 pages
Book Rating : 4.7/5 (474 download)

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Book Synopsis Reliability - a Shared Responsibility for Operators and Maintenance by : Rolly Angeles

Download or read book Reliability - a Shared Responsibility for Operators and Maintenance written by Rolly Angeles and published by . This book was released on 2021-05-02 with total page 410 pages. Available in PDF, EPUB and Kindle. Book excerpt: One of the biggest missing link in reliability is the separation between operators and maintenance. This book had to be written for industries to realize what they are missing. For as long as operators and maintenance in industries remain a separate function, Industries will continue to be reactive. My goal is to reach out to industries and convince them that these two cannot co-exists without each other and that it is time for both operators and maintenance to finally work together to improve not only the productivity but also the Reliability of their equipment and assets. Separating these two only creates feuds and friction between them. When I sometimes think about this, all I can say is that the problems in industries remain deeply rooted in their organization, from how their organization was structured, their policies, procedures they wrote, and the rules they imposed upon their employees. This book may sound contradictory to many of the policies industries imposed, and all I ask from the reader is to finish reading this book so that the reader can understand my reasons behind the contradiction. Industries hire me for one reason to tell them what is wrong with them on how they do maintenance and what can be done about it. - Why Operators are Important in the Reliability Strategy - What Maintenance is all About - Survey on Top Problems of Preventive Maintenance Revisited 2018 - Why Preventive Maintenance cannot prevent "ALL" failures - Why Safety cannot be First - Operations and Maintenance - Will the Feud Ever Stop? - Reducing Human Errors in Maintenance - Why Operations and Maintenance Went their Own Separate Ways - Understanding Human Errors - The Common Thing RCM and TPM Both Believes - Strengthening Operator and Maintenance Partnership - Detailed Guidelines in Implementing 7 Steps of Autonomous Maintenance - Tips in Implementing Autonomous Maintenance - Detailed Guidelines in Implementing the 4 Phases of Planned Maintenance - Tips in Implementing Planned Maintenance - Why Do Most RCM Initiatives Fail? - Detailed Guidelines in Implementing RCM Analysis for Equipment - Tips in Implementing the RCM Analysis - Detailed Guidelines on How to Perform Root Cause Failure Analysis Probe - Tips in Implementing Root Cause Failure Analysis - Guidelines in Conducting Equipment FMEA/FMECA - Tips in Implementing FMEA/FMECA - Small Problems matters most - The Biggest Missing Link in Any Reliability Strategy - Changing the Image of the Maintenance Function - It Will Definitely Take Time for Industries to Accept - The Separation Needs to End, and a Partnership Needs to Begin - Managing Human Errors in Maintenance - How to Strengthen Operators and Maintenance Partnership - Tips and Guidelines in Implementing TPM Focused Improvement and many more. In my cases, operators remain switch flickers and are frequently provided with a job description to operate the equipment. This book explains that operators are always the first line of defense on any equipment-related failures and breakdowns since they are the closest people that will experience the failure first before maintenance. Operators need to understand the earliest symptoms of failures. One sentiment I often hear from maintenance is that if breakdowns happen simultaneously, what they think is that they are undermanned. I do not believe so. The main reason for this mindset is simple, operators are not involved in the shared responsibility of doing maintenance. Operators are important in any reliability and maintenance strategy because operators are the first line of defense on any failure that can occur on the equipment since they are the people closest to the equipment when the failure occurs and not maintenance.

Innovations in Management

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Publisher :
ISBN 13 :
Total Pages : 280 pages
Book Rating : 4.3/5 (9 download)

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Book Synopsis Innovations in Management by : Yasuhiro Monden

Download or read book Innovations in Management written by Yasuhiro Monden and published by . This book was released on 1985 with total page 280 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Principles And Practice Of Total Productive Maintenance

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Publisher : Allied Publishers
ISBN 13 : 9788170238058
Total Pages : 352 pages
Book Rating : 4.2/5 (38 download)

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Book Synopsis Principles And Practice Of Total Productive Maintenance by : BIKASH. BHADURY

Download or read book Principles And Practice Of Total Productive Maintenance written by BIKASH. BHADURY and published by Allied Publishers. This book was released on 2012 with total page 352 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Manufacturing and Operations Management

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Publisher : Nirali Prakashan
ISBN 13 : 9789380064048
Total Pages : 318 pages
Book Rating : 4.0/5 (64 download)

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Book Synopsis Manufacturing and Operations Management by :

Download or read book Manufacturing and Operations Management written by and published by Nirali Prakashan. This book was released on with total page 318 pages. Available in PDF, EPUB and Kindle. Book excerpt:

HCI International 2015 - Posters’ Extended Abstracts

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Publisher : Springer
ISBN 13 : 3319213806
Total Pages : 778 pages
Book Rating : 4.3/5 (192 download)

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Book Synopsis HCI International 2015 - Posters’ Extended Abstracts by : Constantine Stephanidis

Download or read book HCI International 2015 - Posters’ Extended Abstracts written by Constantine Stephanidis and published by Springer. This book was released on 2015-07-20 with total page 778 pages. Available in PDF, EPUB and Kindle. Book excerpt: This is the first volume of the two-volume set (CCIS 528 and CCIS 529) that contains extended abstracts of the posters presented during the 17th International Conference on Human-Computer Interaction, HCII 2015, held in Heraklion, Crete, Greece in August 2015. The total of 1462 papers and 246 posters presented at the HCII 2015 conferences was carefully reviewed and selected from 4843 submissions. These papers address the latest research and development efforts and highlight the human aspects of design and use of computing systems. The papers thoroughly cover the entire field of human-computer interaction, addressing major advances in knowledge and effective use of computers in a variety of application areas. The papers included in this volume are organized in the following topical sections: design and evaluation methods, techniques and tools; cognitive and psychological issues in HCI; virtual, augmented and mixed reality; cross-cultural design; design for aging; children in HCI; product design; gesture, gaze and motion detection, modelling and recognition; reasoning, optimisation and machine learning for HCI; information processing and extraction for HCI; image and video processing for HCI; brain and physiological parameters monitoring; dialogue systems.

Autonomous Maintenance Form

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Publisher :
ISBN 13 : 9781138079267
Total Pages : pages
Book Rating : 4.0/5 (792 download)

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Book Synopsis Autonomous Maintenance Form by : Enna

Download or read book Autonomous Maintenance Form written by Enna and published by . This book was released on 2017-03-21 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The Autonomous Maintenance Form is the heart of all TPM forms. Every form, including the 30 Day Action List, sources itself to this document. The Autonomous Maintenance Form is the last form to create before implementing a new TPM system. It is loaded with all the essential information needed to successfully materialize your TPM program.

TPM in Process Industries

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Publisher : Routledge
ISBN 13 : 1351407422
Total Pages : 416 pages
Book Rating : 4.3/5 (514 download)

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Book Synopsis TPM in Process Industries by : Tokutaro Suzuki

Download or read book TPM in Process Industries written by Tokutaro Suzuki and published by Routledge. This book was released on 2017-10-06 with total page 416 pages. Available in PDF, EPUB and Kindle. Book excerpt: Process industries have a particularly urgent need for collaborative equipment management systems, but until now have lacked for programs directed toward their specific needs. TPM in Process lndustries brings together top consultants from the Japan Institute of Plant Maintenance to modify the original TPM Development Program. In this volume, they demonstrate how to analyze process environments and equipment issues including process loss structure and calculation, autonomous maintenance, equipment and process improvement, and quality maintenance. For all organizations managing large equipment, facing low operator/machine ratios, or implementing extensive improvement, this text is an invaluable resource.

Lean TPM

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Publisher : Elsevier
ISBN 13 : 0080478913
Total Pages : 213 pages
Book Rating : 4.0/5 (84 download)

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Book Synopsis Lean TPM by : Dennis McCarthy

Download or read book Lean TPM written by Dennis McCarthy and published by Elsevier. This book was released on 2004-07-21 with total page 213 pages. Available in PDF, EPUB and Kindle. Book excerpt: Merging the benefits of two well-known methodolgies, Lean Thinking and Total Productive Maintenance, Lean TPM shows how to secure increased manufacturing efficiency.Based on their experienc of working with organisations that have successfully achieved outstanding performance, McCarthy and Rich provide the tools and techniques that convert strategic vision into practical reality. Lean TPM accelerates the benefits of continuous improvement activities within any manufacturing environment by challenging wasteful working practices, releasing the potential of the workforce, targeting effectiveness and making processes work as planned. * Unites world-class manufacturing, Lean Thinking and Total Productive Maintenance (TPM)* Shows how to achieve zero breakdowns* Optimises processes to deliver performance and new products efficiently* Delivers benefit from continuous improvement activities quicklyLean TPM provides a single change agenda for organisations. It will help to develop robust supply chain relationships and to optimise the value generating process. Supported by an integrated route map and comprehensive benchmark data, this book enables engineers, technicians and managers to explore this potent technique fully. * Unites the concepts of world-class manufacturing, Lean and TPM.* Shows how to accelerate the benefits gained from continuous improvement activities.* Includes an integrated route map for Lean TPM, including benchmark data.

Oee for Operators

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Publisher : Productivity Press
ISBN 13 : 9781138438682
Total Pages : pages
Book Rating : 4.4/5 (386 download)

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Book Synopsis Oee for Operators by : Productivity Press Development Team

Download or read book Oee for Operators written by Productivity Press Development Team and published by Productivity Press. This book was released on 2018-06-28 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Overall Equipment Effectiveness (OEE) is a crucial measure in TPM that reports on how well equipment is running. It factors three elements ---the time the machine is actually running, the quantity of products the machine is turning out, and the quantity of good output - into a single combined score. Directly addressing those who are best positioned to track and improve the effectiveness of equipment, OEE for Operatorsdefines basic concepts and then provides a systematic explanation of how OEE should be applied to maximize a piece of equipment's productivity and recognize when its efficiency is being compromised. Features