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Unsettled Topics On Nondestructive Testing Of Additively Manufactured Parts In The Mobility Industry
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Book Synopsis Unsettled Topics on Nondestructive Testing of Additively Manufactured Parts in the Mobility Industry by : Kevin Slattery
Download or read book Unsettled Topics on Nondestructive Testing of Additively Manufactured Parts in the Mobility Industry written by Kevin Slattery and published by SAE International. This book was released on 2020-09-29 with total page 34 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive manufacturing (AM) technology, also known as 3D printing, has transitioned from concepts and prototypes to part-for-part substitution and the creation of unique AM-specific part geometries. These applications are increasingly present in demanding, mission-critical fields such as medicine and aerospace, which require materials with certain thermal, stiffness, corrosion, and static loading properties. To advance in these arenas, metallic, ceramic, and polymer composite AM parts need to be free from discontinuities. The manufacturing processes have to be stable, robust, and repeatable. And the nondestructive testing (NDT) technology and inspection methods will need to be sufficiently capable and reliable to ensure that discontinuities will be detected to prevent the components from being accepted for use. As the second installment of a six-part series of SAE EDGE™ Research Reports on AM, this one discusses the need, challenges, technologies, and opportunities for NDT in AM. NOTE: SAE EDGE™ Research Reports are intended to identify and illuminate key issues in emerging, but still unsettled, technologies of interest to the mobility industry. The goal of SAE EDGE™ Research Reports is to stimulate discussion and work in the hope of promoting and speeding resolution of identified issues. SAE EDGE™ Research Reports are not intended to resolve the challenges they identify or close any topic to further scrutiny. Click here to access The Mobility Frontier: Metals, Polymers, or Composites Click here to access the full SAE EDGETM Research Report portfolio. https://doi.org/10.4271/EPR2020017
Book Synopsis Unsettled Topics on the Benefit of Additive Manufacturing for Production at the Point of Use in the Mobility Industry by : Kevin Slattery
Download or read book Unsettled Topics on the Benefit of Additive Manufacturing for Production at the Point of Use in the Mobility Industry written by Kevin Slattery and published by SAE International. This book was released on 2021-02-15 with total page 28 pages. Available in PDF, EPUB and Kindle. Book excerpt: An oft-cited benefit of additive manufacturing (AM), or “3D-printing,” technology is the ability to produce parts at the point of use by downloading a digital file and making the part at a local printer. This has the potential to greatly compress supply chains, lead times, inventories, and design iterations for custom parts. As a result of this, both manufacturing and logistics companies are investigating and investing in AM capacity for production at the point of use. However, it can be imagined that the feasibility and benefits are a function of size, materials, build time, manufacturing complexity, cost, and competing technologies. Because of this, there are instances where the viability of point-of-use manufacturing ranges from the perfect solution to the worst possible choice. Unsettled Topics on the Benefits of Additive Manufacturing for Production at the Point of Use in the Mobility Industry discusses the benefits, challenges, trade-offs, and other determining factors regarding this new level of AM possibilities. Click here to access The Mobility Frontier: Metals, Polymers, or Composites Click here to access the full SAE EDGETM Research Report portfolio. https://doi.org/10.4271/EPR2021006
Book Synopsis Unsettled Issues in Additive Manufacturing and Improved Sustainability in the Mobility Industry by : Kevin Slattery
Download or read book Unsettled Issues in Additive Manufacturing and Improved Sustainability in the Mobility Industry written by Kevin Slattery and published by SAE International. This book was released on 2021-07-30 with total page 40 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive manufacturing (AM), also known as “3D printing,” is often touted as a sustainable technology, especially for metal components, since it produces either net or near-net shapes versus traditionally machined pieces from larger mill products. While traditional machining from mill products is often the case in aerospace, most of the metal parts used in the world are made from flat-rolled metal and are quite efficient in utilization. Additionally, some aspects of the AM value chain are often not accounted for when determining sustainability. Unsettled Issues in Additive Manufacturing and Improved Sustainability in the Mobility Industry uses a set of scenarios to compare the sustainability of parts made using additive and conventional technologies for both the present and future (2040) states of manufacturing. Click here to access The Mobility Frontier: Metals, Polymers, or Composites Click here to access the full SAE EDGETM Research Report portfolio. https://doi.org/10.4271/EPR2021015
Book Synopsis Unsettled Topics on Surface Finishing of Metallic Powder Bed Fusion Parts in the Mobility Industry by : Kevin Slattery
Download or read book Unsettled Topics on Surface Finishing of Metallic Powder Bed Fusion Parts in the Mobility Industry written by Kevin Slattery and published by SAE International. This book was released on 2021-01-18 with total page 32 pages. Available in PDF, EPUB and Kindle. Book excerpt: Laser and electron-beam powder bed fusion (PBF) additive manufacturing (AM) technology has transitioned from prototypes and tooling to production components in demanding fields such as medicine and aerospace. Some of these components have geometries that can only be made using AM. Initial applications either take advantage of the relatively high surface roughness of metal PBF parts, or they are in fatigue, corrosion, or flow environments where surface roughness does not impose performance penalties. To move to the next levels of performance, the surfaces of laser and electron-beam PBF components will need to be smoother than the current as-printed surfaces. This will also have to be achieve on increasingly more complex geometries without significantly increasing the cost of the final component. Unsettled Topics on Surface Finishing of Metallic Powder Bed Fusion Parts in the Mobility Industry addresses the challenges and opportunities of this technology, and what remains to be agreed upon by the industry. Click here to access The Mobility Frontier: Metals, Polymers, or Composites Click here to access the full SAE EDGETM Research Report portfolio. https://doi.org/10.4271/EPR2021001
Book Synopsis Metal Additive Manufacturing in the Mobility Industry by : Kevin Slattery
Download or read book Metal Additive Manufacturing in the Mobility Industry written by Kevin Slattery and published by SAE International. This book was released on 2023-09-26 with total page 32 pages. Available in PDF, EPUB and Kindle. Book excerpt: Now that metal additive manufacturing (MAM), also known as “metal 3D printing,” has seen its first successful implementations across the mobility industry, the question is whether it will continue to grow beyond these initial applications or remain a niche manufacturing process. Moving to broader applications will require overcoming several barriers, namely cost and rate, size, and criticality limitations. Recent progress in MAM indicates that these barriers are beginning to come down, pointing to continued growth in applications for MAM through the end of the decade and beyond. Metal Additive Manufacturing in the Mobility Industry: Looking into 2033 discusses the obstacles to future MAM growth, how they can be conquered, and what its role in the mobility industry will look like in 2033. Click here to access The Mobility Frontier: Metals, Polymers, or Composites Click here to access the full SAE EDGETM Research Report portfolio. https://doi.org/10.4271/EPR2023022
Book Synopsis Unsettled Aspects of the Digital Thread in Additive Manufacturing by : Kevin Slattery
Download or read book Unsettled Aspects of the Digital Thread in Additive Manufacturing written by Kevin Slattery and published by SAE International. This book was released on 2021-11-15 with total page 30 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive manufacturing (AM), also known as “3D printing,” now provides the ability to have an almost fully digital chain from part design through manufacture and service. This “digital thread” can bring great benefits in improving designs, processes, materials, operations, and the ability to predict failure in a way that maximizes safety and minimizes cost and downtime. Unsettled Aspects of the Digital Thread in Additive Manufacturing discusses what the interplay between AM and a digital thread in the mobility industry would look like, the potential benefits and costs, the hurdles that need to be overcome for the combination to be useful, and how an organization can answer these questions to scope and benefit from the combination. Click here to access The Mobility Frontier: Metals, Polymers, or Composites Click here to access the full SAE EDGETM Research Report portfolio. https://doi.org/10.4271/EPR2021026
Book Synopsis Unsettled Aspects of Insourcing and Outsourcing Additive Manufacturing by : Kevin Slattery
Download or read book Unsettled Aspects of Insourcing and Outsourcing Additive Manufacturing written by Kevin Slattery and published by SAE International. This book was released on 2021-10-15 with total page 30 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive manufacturing (AM), also known as “3D printing,” has transitioned from concepts and prototypes to part-for-part substitution—and now to the creation of part geometries that can only be made using AM. As a wide range of mobility OEMs begin to introduce AM parts into their products, the question between insourcing and outsourcing the manufacturing of AM parts has surfaced. Just like parts made using other technologies, AM parts can require significant post-processing operations. Therefore, as AM supply chains begin to develop, the sourcing of AM part building and their post-processing becomes an unsettled and important issue. Unsettled Aspects of Insourcing and Outsourcing Additive Manufacturing discusses the approaches and trade-offs of the different sourcing options for production hardware for multiple scenarios, including both metallic and polymer technologies and components. Click here to access The Mobility Frontier: Metals, Polymers, or Composites Click here to access the full SAE EDGETM Research Report portfolio. https://doi.org/10.4271/EPR2021023
Book Synopsis Determining Design Properties for Metal Additive Manufacturing in the Mobility Industry by : Kevin Slattery
Download or read book Determining Design Properties for Metal Additive Manufacturing in the Mobility Industry written by Kevin Slattery and published by SAE International. This book was released on 2023-02-20 with total page 34 pages. Available in PDF, EPUB and Kindle. Book excerpt: As metal additive manufacturing (MAM), also known as "metal 3D printing,” moves from prototype to low-rate and high-rate production for increasingly critical applications for more industries, many product teams are tasked with determining design properties for the first time in many years. Not only is it necessary to determine basic material properties, but it is also necessary to accommodate new geometries and design concepts as well. While some of the methods and approaches are common to other product forms, others are unique to MAM. Determining Design Properties for Metal Additive Manufacturing in the Mobility Industry covers the challenges in determining design properties and provides a comparison with existing technologies, along with an example and recommendations for future work. Click here to access The Mobility Frontier: Metals, Polymers, or Composites Click here to access the full SAE EDGETM Research Report portfolio.. https://doi.org/10.4271/EPR2023004
Book Synopsis Internal Boundaries of Metal Additive Manufacturing by : Kevin Slattery
Download or read book Internal Boundaries of Metal Additive Manufacturing written by Kevin Slattery and published by SAE International. This book was released on 2022-03-11 with total page 28 pages. Available in PDF, EPUB and Kindle. Book excerpt: In the early days, there were significant limitations to the build size of laser powder bed fusion (L-PBF) additive manufacturing (AM) machines. However, machine builders have addressed that drawback by introducing larger L-PBF machines with expansive build volumes. As these machines grow, their size capability approaches that of directed energy deposition (DED) machines. Concurrently, DED machines have gained additional axes of motion which enable increasingly complex part geometries—resulting in near-overlap in capabilities at the large end of the L-PBF build size. Additionally, competing technologies, such as binder jet AM and metal material extrusion, have also increased in capability, albeit with different starting points. As a result, the lines of demarcation between different processes are becoming blurred. Internal Boundaries of Metal Additive Manufacturing: Future Process Selection examines the overlap between three prominent powder-based technologies and outlines an approach that a product team can follow to determine the most appropriate process for current and future applications. Click here to access The Mobility Frontier: Metals, Polymers, or Composites Click here to access the full SAE EDGETM Research Report portfolio. https://doi.org/10.4271/EPR2022006
Book Synopsis Unsettled Topics on the Feasibility and Desirability of Using Additive Manufacturing in the Mobility Industry by : Kevin Slattery
Download or read book Unsettled Topics on the Feasibility and Desirability of Using Additive Manufacturing in the Mobility Industry written by Kevin Slattery and published by SAE International. This book was released on 2020-04-27 with total page 32 pages. Available in PDF, EPUB and Kindle. Book excerpt: Depending on the industry and application, views on additive manufacturing (AM), or “3D printing,” range from something that will transform an industry to it being another overhyped technology that will only find niche applications. Most views fall somewhere in between, with the most common one being that it depends on the application and technology. Because of the ability to directly produce parts from a digital file, views often include dependence on when and where the part is needed. This introduces the crux of the matter, which is how to determine when the use of AM is feasible and desirable, which is made all the more complicated by the fact that not only is AM technology in general changing quickly, but also the merits of the each AM technology relative to the others are also changing. Finally, non-AM technologies are continually improving and are increasingly adding AM-like capability. As the opening report of a six-part series of SAE EDGE™ Research Reports on AM, this paper discusses unsettled issues pertaining to the benefits, drawbacks, and trade-offs, as well as the decision-making processes to be followed in determining the feasibility and desirability of using AM. NOTE: SAE EDGE™ Research Reports are intended to identify and illuminate key issues in emerging, but still unsettled, technologies of interest to the mobility industry. The goal of SAE EDGE™ Research Reports is to stimulate discussion and work in the hope of promoting and speeding resolution of identified issues. SAE EDGE™ Research Reports are not intended to resolve the challenges they identify or close any topic to further scrutiny. Click here to access The Mobility Frontier: Metals, Polymers, or Composites Click here to access the full SAE EDGETM Research Report portfolio. https://doi.org/10.4271/EPR2020009
Book Synopsis Process Control for Defect Mitigation in Laser Powder Bed Fusion Additive Manufacturing by : Wayne King
Download or read book Process Control for Defect Mitigation in Laser Powder Bed Fusion Additive Manufacturing written by Wayne King and published by SAE International. This book was released on 2023-05-15 with total page 36 pages. Available in PDF, EPUB and Kindle. Book excerpt: Success in metal additive manufacturing (AM) relies on the optimization of a large set of process parameters to achieve materials whose properties and performance meet design and safety requirements. Despite continuous improvements in the process over the years, the quality of AM parts remains a major concern for manufacturers. Today, researchers are starting to move from discrete geometry-dependent build parameters to continuously variable or dynamically changing parameters that are geometry- and scan-path aware. This approach has become known as “feedforward control.” Process Control for Defect Mitigation in Laser Powder Bed Fusion Additive Manufacturing discusses the origins of feedforward control, its early implementations in AM, the current state of the art, and a path forward to its broader adoption. Click here to access the full SAE EDGETM Research Report portfolio. https://doi.org/10.4271/EPR2023011
Book Synopsis Introduction of Continuous Fiber-reinforced Polymer by : Michael Hayes
Download or read book Introduction of Continuous Fiber-reinforced Polymer written by Michael Hayes and published by SAE International. This book was released on 2023-08-15 with total page 18 pages. Available in PDF, EPUB and Kindle. Book excerpt: To grow the application space of polymer additive manufacturing (AM), the industry must provide an offering with improved mechanical properties. Several entities are working towards introducing continuous fibers embedded into either a thermoplastic or thermoset resin system. This approach can enable significant improvement in mechanical properties and could be what is needed to open new and exciting applications within the aerospace industry. Introduction of Continuous Fiber Reinforced Polymer: A New Additive Manufacturing Path for Aerospace examines a couple of unsettled issues that are beginning to come to light regarding these materials and focuses on the ability to design and provide robust structural analysis for continuous fiber reinforced polymer AM—unsung aspects that can make or break this new technology as it finds its way into the aerospace market. Without solutions to them, adoption by the aerospace industry will be limited to point design applications, thus constraining the technology to being nothing more than a specialized tool. Click here to access The Mobility Frontier: Metals, Polymers, or Composites Click here to access the full SAE EDGETM Research Report portfolio. https://doi.org/10.4271/EPR2023019
Book Synopsis Unsettled Legal Issues Facing Automated Vehicles by : Ian Williams
Download or read book Unsettled Legal Issues Facing Automated Vehicles written by Ian Williams and published by SAE International. This book was released on 2020-02-28 with total page 34 pages. Available in PDF, EPUB and Kindle. Book excerpt: This SAE EDGE Research Report explores the many legal issues raised by the advent of automated vehicles. While promised to bring major changes to our lives, there are significant legal challenges that have to be overcome before they can see widespread use. A century’s worth of law and regulation were written with only human drivers in mind, meaning they have to be amended before machines can take the wheel. Everything from key federal safety regulations down to local parking laws will have to shift in the face of AVs. This report undertakes an examination of the AV laws of Nevada, California, Michigan, and Arizona, along with two failed federal AV bills, to better understand how lawmakers have approached the technology. States have traditionally regulated a great deal of what happens on the road, but does that still make sense in a world with AVs? Would the nascent AV industry be able to survive in a world with fifty potential sets of rules? Given the current lack of a federal AV law, state-level legislation can have a great deal of influence over the industry. Beyond government regulation, what other areas of our legal system will have to adapt to AVs? How do we assign liability for an accident in which the only actors were machines? How do you give an AV a ticket? The questions are numerous and have already captured the imagination of lawyers and lawmakers. This report will explore a number of potential changes facing the legal system, the unsettled aspects that derive from this new world, and the proposed solutions that have been raised. NOTE: SAE EDGE™ Research Reports are intended to identify and illuminate key issues in emerging, but still unsettled, technologies of interest to the mobility industry. The goal of SAE EDGE™ Research Reports is to stimulate discussion and work in the hope of promoting and speeding resolution of identified issues. SAE EDGE™ Research Reports are not intended to resolve the challenges they identify or close any topic to further scrutiny. Click here to access the full SAE EDGETM Research Report portfolio. https://doi.org/10.4271/EPR2020005
Book Synopsis Nondestructive Characterization of Materials II by : Jean F. Bussière
Download or read book Nondestructive Characterization of Materials II written by Jean F. Bussière and published by Springer Science & Business Media. This book was released on 2013-03-14 with total page 750 pages. Available in PDF, EPUB and Kindle. Book excerpt: The possibility of nondestructively characterizing the microstruc ture, morphology or mechanical properties of materials is certainly a fascinating subject. In principle, such techniques can be used at all stages of a material's life - from the early stages of processing, to the end of a structural component's useful life. Interest in the subject thus arises not only from a purely scientific point of view but is also strongly motivated by economic pressures to improve productivity and quality in manufacturing, to insure the reliability and extend the life of existing structures. The present volume represents the edited papers presented at the Second International Symposium on the Nondestructive Characterization of Materials, held in Montreal, Canada, July 21-23, 1986. The Proceedings are divided into eight sections, which reflect the multidisciplinary nature of characterizing materials nondestructively: Polymers and Composites, Ceramics and Powder Metallurgy, Metals, Layered Structures/Adhesive Bonds/Welding, Degradation/Aging, Texture/ Anisotropy, Stress, and New Techniques. Invited papers by R. Hadcock of Grumman Aircraft Systems, R. Cannon of Rutgers University, H. Yada of Nippon Steel and R. Bridenbaugh of Alcoa review respectively the processing of polymer matrix composites, ceramics, steel and aluminum, emphasizing the need for material property sensors to improve process and quality control. Two other invited papers, one by A. Wedgwood of Harwell and the other by P. Holler of the IzFP in Saarbrucken review state of the art techniques to characterize particulate matter and metals respectively.
Book Synopsis Industry 4.0: Managing The Digital Transformation by : Alp Ustundag
Download or read book Industry 4.0: Managing The Digital Transformation written by Alp Ustundag and published by Springer. This book was released on 2017-09-14 with total page 293 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides a comprehensive guide to Industry 4.0 applications, not only introducing implementation aspects but also proposing a conceptual framework with respect to the design principles. In addition, it discusses the effects of Industry 4.0, which are reflected in new business models and workforce transformation. The book then examines the key technological advances that form the pillars of Industry 4.0 and explores their potential technical and economic benefits using examples of real-world applications. The changing dynamics of global production, such as more complex and automated processes, high-level competitiveness and emerging technologies, have paved the way for a new generation of goods, products and services. Moreover, manufacturers are increasingly realizing the value of the data that their processes and products generate. Such trends are transforming manufacturing industry to the next generation, namely Industry 4.0, which is based on the integration of information and communication technologies and industrial technology.The book provides a conceptual framework and roadmap for decision-makers for this transformation
Book Synopsis Metal Additive Manufacturing by : Robert J. Lancaster
Download or read book Metal Additive Manufacturing written by Robert J. Lancaster and published by Trans Tech Publications Ltd. This book was released on 2020-12-01 with total page 722 pages. Available in PDF, EPUB and Kindle. Book excerpt: Aggregated Book
Book Synopsis Non-Destructive Evaluation of Reinforced Concrete Structures: Deterioration Processes and Standard Test Methods by : Christiane Maierhofer
Download or read book Non-Destructive Evaluation of Reinforced Concrete Structures: Deterioration Processes and Standard Test Methods written by Christiane Maierhofer and published by Woodhead Publishing. This book was released on 2010-06 with total page 266 pages. Available in PDF, EPUB and Kindle. Book excerpt: This authoritative book provides a comprehensive review of the highly important subject of non-destructive evaluation of reinforced concrete structures. Engineers have a range of sophisticated techniques at their disposal to assess the condition of reinforced concrete structures that do not cause material damage and which usually enable the structure to be used while the surveys are carried out. Non-destructive evaluation of the infrastructure also plays a key role in calculating and prioritising where money should be spent on repair or replacement. Providing details of related techniques and case studies, this book offers an overview of how to plan and implement the NDT of reinforced concrete structures.
