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Sponge Iron Production By Direct Reduction Of Iron Oxide
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Book Synopsis Sponge Iron Production By Direct Reduction Of Iron Oxide by : CHATTERJEE, AMIT
Download or read book Sponge Iron Production By Direct Reduction Of Iron Oxide written by CHATTERJEE, AMIT and published by PHI Learning Pvt. Ltd.. This book was released on 2010 with total page 376 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides a fascinating study of the very important emerging field of direct reduction in which iron ore is ‘directly reduced’ in the solid-state, using either natural gas or non-coking coal, to produce a highly metallised material, referred to as sponge iron (or direct reduced iron). This intermediate product is subsequently melted in electric arc furnaces or induction furnaces (sometimes even in basic oxygen furnaces) to produce liquid steel. Such a process combination enables steel to be produced without using coking coal, which is an expensive input in the normal blast furnace—basic oxygen furnace route of steelmaking adopted in integrated steel plants. The book offers comprehensive coverage and critical assessment of various coal-based and gas-based direct reduction processes. Besides dealing with the application of the theoretical principles involved in the thermodynamics and kinetics of direct reduction, the book also contains some worked-out examples on sponge iron production. The concluding part of this seminal book summarises the present and future scenario of direct reduction, including the use of gas generated from coal in direct reduction processes. The book is primarily intended for the undergraduate and postgraduate students of metallurgical engineering. It is also a must-read for researchers, technologists and process metallurgists engaged in the rapidly developing field of direct reduction of iron oxides, which is of critical importance for India and other developing nations that are beginning to play a major role in global steelmaking.
Book Synopsis Sponge Iron Production in Rotary Kiln by : Arabinda Sarangi
Download or read book Sponge Iron Production in Rotary Kiln written by Arabinda Sarangi and published by PHI Learning Pvt. Ltd.. This book was released on 2011-06-30 with total page 293 pages. Available in PDF, EPUB and Kindle. Book excerpt: Comprehensively deals with the production of sponge iron in the rotary kiln. It is divided into 17 chapters. The initial chapters give a brief on the fundamental theories and basic principles of sponge iron production, commercially used DR (direct reduction) processes and physico-chemical principles of sponge iron production. The book then goes on elucidating the testing procedures of raw materials needed for the direct reduction processes.
Book Synopsis SPONGE IRON PRODUCTION BY DIRECT REDUCTION OF IRON OXIDE by : AMIT CHATTERJEE
Download or read book SPONGE IRON PRODUCTION BY DIRECT REDUCTION OF IRON OXIDE written by AMIT CHATTERJEE and published by PHI Learning Pvt. Ltd.. This book was released on 2012-09-12 with total page 328 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides a fascinating study of the very important emerging field of direct reduction in which iron ore is ‘directly reduced’ in the solid-state, using either natural gas or non-coking coal, to produce a highly metallised material, referred to as sponge iron (or direct reduced iron). This intermediate product is subsequently melted in electric arc furnaces or induction furnaces (sometimes even in basic oxygen furnaces) to produce liquid steel. Such a process combination enables steel to be produced without using coking coal, which is an expensive input in the normal blast furnace—basic oxygen furnace route of steelmaking adopted in integrated steel plants. The book offers comprehensive coverage and critical assessment of various coal-based and gas-based direct reduction processes. Besides dealing with the application of the theoretical principles involved in the thermodynamics and kinetics of direct reduction, the book also contains some worked-out examples on sponge iron production. The concluding part of this seminal book summarises the present and future scenario of direct reduction, including the use of gas generated from coal in direct reduction processes. The book is primarily intended for the undergraduate and postgraduate students of metallurgical engineering. It is also a must-read for researchers, technologists and process metallurgists engaged in the rapidly developing field of direct reduction of iron oxides, which is of critical importance for India and other developing nations that are beginning to play a major role in global steelmaking.
Book Synopsis ALTERNATIVE ROUTES TO IRON MAKING, 2nd Ed. by : SARANGI, ARABINDA
Download or read book ALTERNATIVE ROUTES TO IRON MAKING, 2nd Ed. written by SARANGI, ARABINDA and published by PHI Learning Pvt. Ltd.. This book was released on 2016 with total page 346 pages. Available in PDF, EPUB and Kindle. Book excerpt: With a boom in the steel industry all over the world today, the demand of sponge iron has considerably increased as a feed (raw) material to steel making. The increase in the demand of sponge iron is also due to the fact that it is used for replacing coke making required for blast furnace processing. The primary objective of this book is to provide the basis, principles, fundamentals and theory of sponge iron production. This book, earlier titled as Sponge Iron Production in Rotary Kiln, is revised as per the feedback from students, faculty members and professionals. It, now, covers broad spectrum of alternative routes of iron making, therefore, the book is renamed as Alternative Routes to Iron Making. In this revised edition of the book, three new chapters have been added to fulfil the requirement of a textbook for various universities. NEW TO THIS EDITION • New chapters on: o Utilization of Sponge Iron o Environmental Pollution and Control in Sponge Iron Industries o Smelting Reduction Process • Inclusion of principle of fluidisation in fluidised bed processes • Description of Hyl III process with recent development of the process Primarily intended for undergraduate and postgraduate students of metal-lurgical engineering, this book is equally beneficial for researchers, and professionals engaged in DR processes and steel industries.
Book Synopsis Clean Ironmaking and Steelmaking Processes by : Pasquale Cavaliere
Download or read book Clean Ironmaking and Steelmaking Processes written by Pasquale Cavaliere and published by Springer. This book was released on 2019-07-18 with total page 596 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book describes the available technologies that can be employed to reduce energy consumption and greenhouse emissions in the steel- and ironmaking industries. Ironmaking and steelmaking are some of the largest emitters of carbon dioxide (over 2Gt per year) and have some of the highest energy demand (25 EJ per year) among all industries; to help mitigate this problem, the book examines how changes can be made in energy efficiency, including energy consumption optimization, online monitoring, and energy audits. Due to negligible regulations and unparalleled growth in these industries during the past 15-20 years, knowledge of best practices and innovative technologies for greenhouse gas remediation is paramount, and something this book addresses. Presents the most recent technological solutions in productivity analyses and dangerous emissions control and reduction in steelmaking plants; Examines the energy saving and emissions abatement efficiency for potential solutions to emission control and reduction in steelmaking plants; Discusses the application of the results of research conducted over the last ten years at universities, research centers, and industrial institutions.
Book Synopsis Advances in Rotary Kiln Sponge Iron Plant by : K. K. Prasad
Download or read book Advances in Rotary Kiln Sponge Iron Plant written by K. K. Prasad and published by New Age International. This book was released on 2009 with total page 9 pages. Available in PDF, EPUB and Kindle. Book excerpt: Annotation About the Book: Now that India is virtually the only player in this field, an elaboration is needed with respect to more fundamental understanding as well as future prospects and needs, which this edition has tried to fulfill. It can now fulfill the need of a reference textbook in alternate iron making area for undergraduate and post graduate students in Metallurgical, Production, Manufacturing, Chemical, Materials and to a minor extent Mechanical Engineering disciplines. The aim of fulfilling the needs of entrepreneurs and plant operators has not only been retained; it has been elaborated. Further, the basic aspects have been presented in a way that is lucid and simple to understand and should serve as an incentive to the operators and entrepreneurs to develop a deeper understanding of the process. The project engineering section now gives guidelines sufficient to make a project report. Opportunities available to this process and the competition it faces has also been highlighted. A chapter on reaction kinetics has been included as also a section on iron ore and pellets. Other sections included are on Aerodynamics, Auto Ignition, Coal Throwing, etc. Rest of the text has been updated to the extent possible. Some advanced features have been introduced such as Mathematical Modeling, Computational Fluid Dynamics, Reduction Mechanism, etc. to give researchers in the area of food for thought. Contents: IntroductionRotary Kiln Process of Making Sponge IronThermodynamic Considerations: Feasibility of ReactionAerodynamics inside a Sponge Iron Rotary KilnMathematical Modelling in Rotary Kiln Sponge Iron MakingPhysical Movement of Solids inside a Rotary Kiln: Charge Movement and Coal Throwing/SlingingRequirement, Generation and Transfer of Heat in a Sponge Iron Rotary KilnReaction KineticsRaw Materials for Sponge Iron MakingAccretion or Ring Formation inside a Rotary KilnSponge Iron Properties: Re-oxidation and Auto-Ignition of Sponge IronUses of Sponge IronProcess Design, Engineering & Operational Aspects of an RK-DR PlantOther Uses of Rotary Kiln for Reduction PurposesEnvironmental Aspects of Sponge Iron Making in Rotary Kiln and Future Prospect.
Book Synopsis Basic Concepts of Iron and Steel Making by : Sujay Kumar Dutta
Download or read book Basic Concepts of Iron and Steel Making written by Sujay Kumar Dutta and published by Springer Nature. This book was released on 2020-03-02 with total page 644 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents the fundamentals of iron and steel making, including the physical chemistry, thermodynamics and key concepts, while also discussing associated problems and solutions. It guides the reader through the production process from start to finish, covers the raw materials, and addresses the types of processes and reactions involved in both conventional and alternative methods. Though primarily intended as a textbook for students of metallurgical engineering, the book will also prove a useful reference for professionals and researchers working in this area.
Book Synopsis Hot Metal Production by Smelting Reduction of Iron Oxide by : AMIT CHATTERJEE
Download or read book Hot Metal Production by Smelting Reduction of Iron Oxide written by AMIT CHATTERJEE and published by PHI Learning Pvt. Ltd.. This book was released on 2014-04-03 with total page 285 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book, in its second edition, continues to offer a comprehensive treatise on smelting reduction of iron oxide—an emerging alternative method of producing hot metal without using coke. This technique is being increasingly used for hot metal production, which has till date, been dominated by the traditional blast furnace method. Shortage of coking coal, high cost of coke and the recent enforcement of stricter environmental regulations have resulted in the advent of smelting reduction as a supplementary method of hot metal production. The book covers the details of this rapidly emerging method that holds particular relevance for countries like India, endowed with relatively large reserves of high grade iron ore but unfortunately, not matched by the availability of coking coal. The book offers an in-depth analysis of the theoretical as well as the practical aspects of smelting reduction. It begins by acquainting the readers with the current worldwide status of ironmaking, followed by the classification of the various smelting reduction processes. It then focuses on explaining the fundamentals of smelting reduction before proceeding with a critical appraisal of the various smelting reduction processes that are currently available. The future of this methodology in India and in the rest of the world is discussed in the concluding chapter. The book contains numerous illustrations to provide a clear understanding of the different processes, equipment and quality parameters relevant to smelting reduction-based ironmaking. The book is intended mainly for undergraduate and postgraduate engineering (particularly metallurgical engineering) students seeking an insight into this emerging ironmaking technology. It would also be of immense interest to researchers and technologists engaged in the subject of smelting reduction of iron oxide. A variety of chapter-end references would enable teachers and students to get acquainted with the extensive knowledge already available in this field. HIGHLIGHTS OF SECOND EDITION • Two new sections on HIsarna process and Circosmelt process have been incorporated. • New figures and tables have been used in some sections to illustrate the concepts with better clarity and give the up-to-date information. • Some references have also been added, making the text suitable for further study.
Book Synopsis Alternate Methods of Ironmaking by : Sujay Kumar Dutta | Rameshwar Sah
Download or read book Alternate Methods of Ironmaking written by Sujay Kumar Dutta | Rameshwar Sah and published by S. Chand Publishing. This book was released on with total page 136 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book has been prepared primarily for use by Students studying Ferrous Metallurgy (i.e., Iron and Steelmaking) at UG and PG level of Metallurgical and Materials Engineering, Research workers engaged in obtaining fundamental information in this field, and for Process Metallurgists to understand the processes in general and Sponge Iron Producers in particular. ; It also helps the practicing engineers who wish to apply the theoretical knowledge to the process they are operating. ;The book may very well be introduced as a Textbook for Elective subject in Third/Fourth year of UG programme in Metallurgical & Materials Engineering. ;The book consists of nine chapters in two parts; five chapters in Part-I: Direct Reduction Processes and four chapters in Part-II: Smelting Reduction Processes. In Part-I, the Chapter 1 deals with a brief introduction of the sponge iron and classification of the direct reduction processes with their advantages and limitations. Chapter 2 deals with the raw materials involved in direct reduced ironmaking and their characteristics. In Chapter 3, the physico-chemical principles and thermodynamics of reduction are highlighted. The details of different direct reduction (DR) processes are discussed in Chapter 4. The characteristics and uses of DRI as well as its effect on Electric Arc Furnace performance is discussed in Chapter 5.
Book Synopsis Production of Sponge Iron by : Edward Phillip Barrett
Download or read book Production of Sponge Iron written by Edward Phillip Barrett and published by . This book was released on 1948 with total page 36 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Book Synopsis Gaseous Reduction Methods for the Production of Sponge Iron by : Edward Phillip Barrett
Download or read book Gaseous Reduction Methods for the Production of Sponge Iron written by Edward Phillip Barrett and published by . This book was released on 1949 with total page 96 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Book Synopsis Production of Sponge Iron by : Clyde Elmer Williams
Download or read book Production of Sponge Iron written by Clyde Elmer Williams and published by . This book was released on 1927 with total page 186 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Book Synopsis Production of Sponge Iron by : Clyde Elmer Williams
Download or read book Production of Sponge Iron written by Clyde Elmer Williams and published by . This book was released on 1924 with total page 44 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Book Synopsis Beyond the Blast Furnace by : Amit Chatterjee
Download or read book Beyond the Blast Furnace written by Amit Chatterjee and published by CRC Press. This book was released on 2017-11-22 with total page 272 pages. Available in PDF, EPUB and Kindle. Book excerpt: This unique book presents an in-depth analysis of all the emerging ironmaking processes, supplementing the conventional blast furnace method. Various processes for producing solid and liquid iron are discussed, including important features such as process outline, techno-economics, and process fundamentals. The present global status of each process is examined, projections for the future are made, and processes are compared. Beyond the Blast Furnace is valuable reading for process developers, because it gives them a complete picture of various process options. Conventional iron- and steelmakers as well as researchers and practitioners working in the area of alternative processes of ironmaking will also benefit from this ready reference. The book is an ideal text for undergraduate and postgraduate students in metallurgy.
Book Synopsis Fundamentals of Metallurgy by : S Seetharaman
Download or read book Fundamentals of Metallurgy written by S Seetharaman and published by Elsevier. This book was released on 2005-10-10 with total page 589 pages. Available in PDF, EPUB and Kindle. Book excerpt: As product specifications become more demanding, manufacturers require steel with ever more specific functional properties. As a result, there has been a wealth of research on how those properties emerge during steelmaking. Fundamentals of metallurgy summarises this research and its implications for manufacturers. The first part of the book reviews the effects of processing on the properties of metals with a range of chapters on such phenomena as phase transformations, types of kinetic reaction, transport and interfacial phenomena. Authors discuss how these processes and the resulting properties of metals can be modelled and predicted. Part two discusses the implications of this research for improving steelmaking and steel properties. With its distinguished editor and international team of contributors, Fundamentals of metallurgy is an invaluable reference for steelmakers and manufacturers requiring high-performance steels in such areas as automotive and aerospace engineering. It will also be useful for those dealing with non-ferrous metals and alloys, material designers for functional materials, environmentalists and above all, high technology industries designing processes towards materials with tailored properties. Summarises key research and its implications for manufacturers Essential reading for steelmakers and manufacturers Written by leading experts from both industry and academia
Book Synopsis Industrial Carbon and Graphite Materials by : Hubert Jaeger
Download or read book Industrial Carbon and Graphite Materials written by Hubert Jaeger and published by John Wiley & Sons. This book was released on 2021-03-05 with total page 1008 pages. Available in PDF, EPUB and Kindle. Book excerpt: An excellent overview of industrial carbon and graphite materials, especially their manufacture, use and applications in industry. Following a short introduction, the main part of this reference deals with industrial forms, their raw materials, properties and manifold applications. Featuring chapters on carbon and graphite materials in energy application, and as catalysts. It covers all important classes of carbon and graphite, from polygranular materials to fullerenes, and from activated carbon to carbon blacks and nanoforms of carbon. Indispensable for chemists and engineers working in such fields as steel, aluminum, electrochemistry, nanotechnology, catalyst, carbon fibres and lightweight composites.
Book Synopsis Production of SPonge Iron by : Edward P. Barrett
Download or read book Production of SPonge Iron written by Edward P. Barrett and published by . This book was released on 1948 with total page 19 pages. Available in PDF, EPUB and Kindle. Book excerpt:
