Root Cause Analysis In Engineering Design

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Root Cause Analysis in Engineering Design

Author :
Publisher : Raymond Faiers
ISBN 13 :
Total Pages : 180 pages
Book Rating : 4./5 ( download)

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Book Synopsis Root Cause Analysis in Engineering Design by :

Download or read book Root Cause Analysis in Engineering Design written by and published by Raymond Faiers. This book was released on 2024-07-21 with total page 180 pages. Available in PDF, EPUB and Kindle. Book excerpt: Engineering design is an intricate process that demands precision, innovation, and a keen understanding of the underlying factors that contribute to both success and failure. "Introduction to Root Cause Analysis for Engineering Design" is a comprehensive guide that equips engineers, designers, and quality professionals with the tools and methodologies needed to identify, analyze, and rectify the fundamental causes of problems within engineering systems. Key Features: In-Depth Exploration of RCA: Delve into the core principles and methodologies of Root Cause Analysis (RCA). Understand how RCA extends beyond merely addressing symptoms to uncover the root causes of failures, ensuring sustainable and long-lasting solutions. Historical and Theoretical Foundations: Gain insights into the historical evolution of RCA, influenced by pioneers like W. Edwards Deming and Kaoru Ishikawa. Explore the theoretical underpinnings that have shaped modern RCA practices. Practical Methodologies: Learn step-by-step processes for implementing various RCA methodologies, including Fishbone Diagrams, 5 Whys, Fault Tree Analysis (FTA), and Failure Mode and Effects Analysis (FMEA). Each method is detailed with clear instructions and practical examples. Tools and Techniques: Discover a range of statistical tools, simulation methods, and software solutions that enhance the RCA process. From Pareto Charts to advanced Big Data Analytics, this book provides a toolkit for effective problem-solving. Human Factors: Understand the critical role of human error in engineering failures. Learn techniques for identifying and mitigating human factors to improve safety and reliability in design. Implementation Strategies: Explore strategies for building an RCA culture within engineering teams. Learn about training and development programs, collaborative RCA processes, and effective communication and reporting strategies. Advanced Topics: Stay ahead of the curve with discussions on integrating RCA with Design for Six Sigma (DFSS), Agile, and Lean methodologies. Learn about the application of RCA in sustainable and eco-friendly designs, and the future role of predictive analysis and preventative measures. Challenges and Future Trends: Navigate common pitfalls in RCA and learn strategies to avoid them. Explore emerging technologies like AI, IoT, and AR/VR that are shaping the future of RCA. Understand how RCA will evolve to meet the demands of modern engineering design. Real-World Applications: Benefit from case studies and examples that illustrate RCA in action. See how effective root cause analysis can drive continuous improvement, innovation, and excellence in engineering design. Why This Book? "Introduction to Root Cause Analysis for Engineering Design" is an essential resource for anyone involved in the engineering design process. Whether you are an experienced engineer looking to refine your skills or a student eager to learn the fundamentals, this book provides a thorough and practical guide to mastering RCA. Equip yourself with the knowledge and tools to create more reliable, efficient, and innovative engineering solutions.

Root Cause Analysis

Author : Mark A. Latino
Publisher : CRC Press
ISBN 13 : 0429822111
Total Pages : 332 pages
Book Rating : 4.4/5 (298 download)

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Book Synopsis Root Cause Analysis by : Mark A. Latino

Download or read book Root Cause Analysis written by Mark A. Latino and published by CRC Press. This book was released on 2019-06-26 with total page 332 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book comprehensively outlines what a holistic and effective Root Cause Analysis (RCA) system looks like. From the designing of the support infrastructure to the measuring of effectiveness on the bottom-line, this book provides the blueprint for making it happen. While traditionally RCA is viewed as a reactive tool, the authors will show how it can be applied proactively to prevent failures from occurring in the first place. RCA is a key element of any successful Reliability Engineering initiative. Such initiatives are comprised of equipment, process and human reliability foundations. Human reliability is critical to the success of a true RCA approach. This book explores the anatomy of a failure (undesirable outcome) as well as a potential failure (high risks). Virtually all failures are triggered by errors of omission or commission by human beings. The methodologies described in this book are applicable to any industry because the focus is on the human being's ability to think through why things go wrong, not on the industry or the nature of the failure. This book correlates reliability to safety as well as human performance improvement efforts. The author has provided a healthy balance between theory and practical application, wrapping up with case studies demonstrating bottom-line results. Features Outlines in detail every aspect of an effective RCA ‘system’ Displays appreciation for the role of understanding the physics of a failure as well as the human and system’s contribution Demonstrates the role of RCA in a comprehensive Asset Performance Management (APM) system Explores the correlation between Reliability Engineering and Safety Integrates the concepts of Human Performance Improvement, Learning Teams, and Human Error Reduction approaches into RCA

Root Cause Analysis

Author : Denise Robitaille
Publisher : Paton Professional
ISBN 13 : 1932828540
Total Pages : 90 pages
Book Rating : 4.9/5 (328 download)

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Book Synopsis Root Cause Analysis by : Denise Robitaille

Download or read book Root Cause Analysis written by Denise Robitaille and published by Paton Professional. This book was released on 2010 with total page 90 pages. Available in PDF, EPUB and Kindle. Book excerpt: Do you have recurring problems that are costing you time and money? Unresolved problems do more than aggravate. They can increase costs, lower quality, and drive customers away. Plus, quality management processes, such as ISO 9001, require organizations to have a corrective and preventive action process in place. Root cause analysis is integral to the success of any corrective action or problem-solving process. Unfortunately, root cause analysis is an often maligned, misunderstood, and misapplied process. Instead of viewing root cause analysis as an opportunity for improvement, many see it only as an admission that things have gone wrong. Root cause analysis should be seen as an opportunity, not a chore. This practical guide offers proven techniques for using root cause analysis in your organization. Inside you’ll find: What root cause analysis is When (and when not) to use root cause analysis Who should participate in the root cause analysis process How to construct a root cause analysis checklist Examples of how a well-run root cause analysis process works And much more!

Integrating Systems Thinking and Quality Management

Author : Mark E. Swanson
Publisher :
ISBN 13 :
Total Pages : pages
Book Rating : 4.:/5 (342 download)

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Book Synopsis Integrating Systems Thinking and Quality Management by : Mark E. Swanson

Download or read book Integrating Systems Thinking and Quality Management written by Mark E. Swanson and published by . This book was released on 1996 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:

Root Cause Analysis

Author : Mark A. Latino
Publisher : CRC Press
ISBN 13 : 1439851271
Total Pages : 272 pages
Book Rating : 4.4/5 (398 download)

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Book Synopsis Root Cause Analysis by : Mark A. Latino

Download or read book Root Cause Analysis written by Mark A. Latino and published by CRC Press. This book was released on 2016-04-19 with total page 272 pages. Available in PDF, EPUB and Kindle. Book excerpt: What is RCA? It seems like such an easy question to answer, yet from novices to veterans and practitioners to providers, no one seems to have come to agreement or consensus on an acceptable definition for the industry. Now in its fourth edition, Root Cause Analysis: Improving Performance for Bottom-Line Results discusses why it is so hard to get su

Root Cause Analysis

Author : Robert J. Latino
Publisher : CRC Press
ISBN 13 : 1420040413
Total Pages : 265 pages
Book Rating : 4.4/5 (2 download)

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Book Synopsis Root Cause Analysis by : Robert J. Latino

Download or read book Root Cause Analysis written by Robert J. Latino and published by CRC Press. This book was released on 2002-04-29 with total page 265 pages. Available in PDF, EPUB and Kindle. Book excerpt: Undesirable outcomes, chronic failure, incidents, and accidents The cost of such events to corporations is high, generally adding up to tens and hundreds of millions of dollars in "accepted" losses. Why accept these losses? What if you could understand why these errors occur and eliminate chronic events from occurring altogether? Root Cause

The PROACT® Root Cause Analysis

Author : Kenneth C. Latino
Publisher : CRC Press
ISBN 13 : 1000178307
Total Pages : 260 pages
Book Rating : 4.0/5 (1 download)

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Book Synopsis The PROACT® Root Cause Analysis by : Kenneth C. Latino

Download or read book The PROACT® Root Cause Analysis written by Kenneth C. Latino and published by CRC Press. This book was released on 2020-09-10 with total page 260 pages. Available in PDF, EPUB and Kindle. Book excerpt: Root Cause Analysis, or RCA, "What is it?" Everyone uses the term, but everyone does it differently. How can we have any uniformity in our approach, much less accurately compare our results, if we’re applying different definitions? At a high level, we will explain the difference between RCA and Shallow Cause Analysis, because that is the difference between allowing a failure to recur or dramatically reducing the risk of recurrence. In this book, we will get down to basics about RCA, the fundamentals of blocking and tackling, and explain the common steps of any investigative occupation. Common investigation steps include: Preserving evidence (data)/not allowing hearsay to fly as fact Organizing an appropriate team/minimizing potential bias Analyzing the events/reconstructing the incident based on actual evidence Communicating findings and recommendations/ensuring effective recommendations are actually developed and implemented Tracking bottom-line results/ensuring that identified, meaningful metrics were attained We explore, "Why don’t things always go as planned?" When our actual plans deviate from our intended plans, we usually experience some type of undesirable or unintended outcome. We analyze the anatomy of a failure (undesirable outcome) and provide a step-by-step guide to conducting a comprehensive RCA based on our 3+ decades of applying RCA as we have successfully practiced it in the field. This book is written as a how-to guide to effectively apply the PROACT® RCA methodology to any undesirable outcome, is directed at practitioners who have to do the real work, focuses on the core elements of any investigation, and provides a field-proven case as a model for effective application. This book is for anyone charged with having a thorough understanding of why something went wrong, such as those in EH&S, maintenance, reliability, quality, engineering, and operations to name just a few.

Handbook of Reliability, Availability, Maintainability and Safety in Engineering Design

Author : Rudolph Frederick Stapelberg
Publisher : Springer Science & Business Media
ISBN 13 : 1848001754
Total Pages : 842 pages
Book Rating : 4.8/5 (48 download)

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Book Synopsis Handbook of Reliability, Availability, Maintainability and Safety in Engineering Design by : Rudolph Frederick Stapelberg

Download or read book Handbook of Reliability, Availability, Maintainability and Safety in Engineering Design written by Rudolph Frederick Stapelberg and published by Springer Science & Business Media. This book was released on 2009-02-17 with total page 842 pages. Available in PDF, EPUB and Kindle. Book excerpt: This handbook studies the combination of various methods of designing for reliability, availability, maintainability and safety, as well as the latest techniques in probability and possibility modeling, mathematical algorithmic modeling, evolutionary algorithmic modeling, symbolic logic modeling, artificial intelligence modeling and object-oriented computer modeling.

Designing Engineers

Author : Louis L. Bucciarelli
Publisher : MIT Press
ISBN 13 : 9780262023771
Total Pages : 234 pages
Book Rating : 4.0/5 (237 download)

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Book Synopsis Designing Engineers by : Louis L. Bucciarelli

Download or read book Designing Engineers written by Louis L. Bucciarelli and published by MIT Press. This book was released on 1994 with total page 234 pages. Available in PDF, EPUB and Kindle. Book excerpt: Engineering observations - The object - Cosmology - Ecology - Design discourse - Endings.

Root Cause Failure Analysis

Author : Trinath Sahoo
Publisher : John Wiley & Sons
ISBN 13 : 1119615615
Total Pages : 352 pages
Book Rating : 4.1/5 (196 download)

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Book Synopsis Root Cause Failure Analysis by : Trinath Sahoo

Download or read book Root Cause Failure Analysis written by Trinath Sahoo and published by John Wiley & Sons. This book was released on 2021-05-06 with total page 352 pages. Available in PDF, EPUB and Kindle. Book excerpt: Root Cause Failure Analysis Provides the knowledge and failure analysis skills necessary for preventing and investigating process equipment failures Process equipment and piping systems are essential for plant availability and performance. Regularly exposed to hazardous service conditions and damage mechanisms, these critical plant assets can result in major failures if not effectively monitored and assessed—potentially causing serious injuries and significant business losses. When used proactively, Root Cause Failure Analysis (RCFA) helps reliability engineers inspect the process equipment and piping system before any abnormal conditions occur. RCFA is equally important after a failure happens: it determines the impact of a failure, helps control the resultant damage, and identifies the steps for preventing future problems. Root Cause Failure Analysis: A Guide to Improve Plant Reliability offers readers clear understanding of degradation mechanisms of process equipment and the concepts needed to perform industrial RCFA investigations. This comprehensive resource describes the methodology of RCFA and provides multiple techniques and industry practices for identifying, predicting, and evaluating equipment failures. Divided into two parts, the text first introduces Root Cause Analysis, explains the failure analysis process, and discusses the management of both human and latent error. The second part focuses on failure analysis of various components such as bolted joints, mechanical seals, steam traps, gearboxes, bearings, couplings, pumps, and compressors. This authoritative volume: Illustrates how failures are associated with part integrity, a complete system, or the execution of an engineering process Describes how proper design, operation, and maintenance of the equipment help to enhance their reliability Covers analysis techniques and industry practices including 5-Why RCFA, fault tree analysis, Pareto charts, and Ishikawa diagrams Features a detailed case study of process plant machinery and a chapter on proactive measures for avoiding failures Bridging the gap between engineering education and practical application, Root Cause Failure Analysis: A Guide to Improve Plant Reliability is an important reference and guide for industrial professionals, including process plant engineers, planning managers, operation and maintenance engineers, process designers, chemical engineers, and instrument engineers. It is also a valuable text for researchers, instructors, and students in relevant areas of engineering and science.

Root Cause Failure Analysis

Author : R. Keith Mobley
Publisher : Elsevier
ISBN 13 : 0080516424
Total Pages : 317 pages
Book Rating : 4.0/5 (85 download)

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Book Synopsis Root Cause Failure Analysis by : R. Keith Mobley

Download or read book Root Cause Failure Analysis written by R. Keith Mobley and published by Elsevier. This book was released on 1999-06-16 with total page 317 pages. Available in PDF, EPUB and Kindle. Book excerpt: Root Cause Failure Analysis provides the concepts needed to effectively perform industrial troubleshooting investigations. It describes the methodology to perform Root Cause Failure Analysis (RCFA), one of the hottest topics currently in maintenance engineering. It also includes detailed equipment design and troubleshooting guidelines, which are needed to perform RCFA on machinery found in most production facilities. This is the latest book in a new series published by Butterworth-Heinemann in association with PLANT ENGINEERING magazine. PLANT ENGINEERING fills a unique information need for the men and women who operate and maintain industrial plants. It bridges the information gap between engineering education and practical application. As technology advances at increasingly faster rates, this information service is becoming more and more important. Since its first issue in 1947, PLANT ENGINEERING has stood as the leading problem-solving information source for America's industrial plant engineers, and this book series will effectively contribute to that resource and reputation.Provides information essential to industrial troubleshooting investigationsDescribes the methods of root cause failure analysis, a hot topic in maintenance engineeringIncludes detailed equipment-design guidelines

Medical Device Use Error

Author : Michael Wiklund
Publisher : CRC Press
ISBN 13 : 1498705804
Total Pages : 262 pages
Book Rating : 4.4/5 (987 download)

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Book Synopsis Medical Device Use Error by : Michael Wiklund

Download or read book Medical Device Use Error written by Michael Wiklund and published by CRC Press. This book was released on 2016-01-06 with total page 262 pages. Available in PDF, EPUB and Kindle. Book excerpt: Medical Device Use Error: Root Cause Analysis offers practical guidance on how to methodically discover and explain the root cause of a use error-a mistake-that occurs when someone uses a medical device. Covering medical devices used in the home and those used in clinical environments, the book presents informative case studies about the use errors

Root Cause Analysis

Author : Bjorn Andersen
Publisher : Quality Press
ISBN 13 : 0873898745
Total Pages : 244 pages
Book Rating : 4.8/5 (738 download)

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Book Synopsis Root Cause Analysis by : Bjorn Andersen

Download or read book Root Cause Analysis written by Bjorn Andersen and published by Quality Press. This book was released on 2006-03-22 with total page 244 pages. Available in PDF, EPUB and Kindle. Book excerpt: This updated and expanded edition discusses many different tools for root cause analysis and presents them in an easy-to-follow structure: a general description of the tool, its purpose and typical applications, the procedure when using it, an example of its use, a checklist to help you make sure if is applied properly, and different forms and templates. The examples used are general enough to apply to any industry or market. The layout of the book has been designed to help speed your learning. Throughout, the authors have split the pages into two halves: the top half presents key concepts using brief language—almost keywords—and the bottom half uses examples to help explain those concepts. A roadmap in the margin of every page simplifies navigating the book and searching for specific topics. The book is suited for employees and managers at any organizational level in any type of industry, including service, manufacturing, and the public sector. COMMENTS FROM OTHER CUSTOMERS Average Customer Rating: (4 of 5 based on 1 review) "This book is a good intro to Root Cause Analysis tools. It is easy to read and laid out in a good format, with a picture and/or sample provided for every tool discussed, along with a checklist for its usage. There is the occasional spot of confusing information, and some of the explanations seem over-simplified or under-explained. But this is not highly prevalent, and the book does accomplish giving the reader a great introduction to these tools and techniques. It may be insufficient for those who are looking for more advanced or in-depth information on any of the tools and techniques. Beginners should find this a very helpful book and one that will be referenced often as they start practicing Root Cause Analysis." A reader in Bradenton, Florida

Materials and Process Selection for Engineering Design

Author : Mahmoud M. Farag
Publisher : CRC Press
ISBN 13 : 100032687X
Total Pages : 531 pages
Book Rating : 4.0/5 (3 download)

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Book Synopsis Materials and Process Selection for Engineering Design by : Mahmoud M. Farag

Download or read book Materials and Process Selection for Engineering Design written by Mahmoud M. Farag and published by CRC Press. This book was released on 2020-12-30 with total page 531 pages. Available in PDF, EPUB and Kindle. Book excerpt: Introducing a new engineering product or changing an existing model involves developing designs, reaching economic decisions, selecting materials, choosing manufacturing processes, and assessing environmental impact. These activities are interdependent and should not be performed in isolation from each other. This is because the materials and processes used in making a product can have a major influence on its design, cost, and performance in service. This Fourth Edition of the best-selling Materials and Process Selection for Engineering Design takes all of this into account and has been comprehensively revised to reflect the many advances in the fields of materials and manufacturing, including: Increasing use of additive manufacturing technology, especially in biomedical, aerospace and automotive applications Emphasizing the environmental impact of engineering products, recycling, and increasing use of biodegradable polymers and composites Analyzing further into weight reduction of products through design changes as well as material and process selection, especially in manufacturing products such as electric cars Discussing new methods for solving multi-criteria decision-making problems, including multi-component material selection as well as concurrent and geometry-dependent selection of materials and joining technology Increasing use of MATLAB by engineering students in solving problems This textbook features the following pedagogical tools: New and updated practical case studies from industry A variety of suggested topics and background information for in-class group work Ideas and background information for reflection papers so readers can think critically about the material they have read, give their interpretation of the issues under discussion and the lessons learned, and then propose a way forward Open-book exercises and questions at the end of each chapter where readers are evaluated on how they use the material, rather than how well they recall it, in addition to the traditional review questions Includes a solutions manual and PowerPoint lecture materials for adopting professors Aimed at students in mechanical, manufacturing, and materials engineering, as well as professionals in these fields, this book provides the practical know-how in order to choose the right materials and processes for development of new or enhanced products.

Root Cause Analysis

Author : Robert J. Latino
Publisher : CRC Press
ISBN 13 : 1420006118
Total Pages : 285 pages
Book Rating : 4.4/5 (2 download)

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Book Synopsis Root Cause Analysis by : Robert J. Latino

Download or read book Root Cause Analysis written by Robert J. Latino and published by CRC Press. This book was released on 2006-05-05 with total page 285 pages. Available in PDF, EPUB and Kindle. Book excerpt: There is no easy answer to the question, What is RCA? Some will give a general idea of what Root Cause Analysis (RCA) is designed to accomplish, while others will advocate a specific approach. In this third edition of the best-selling Root Cause Analysis: Improving Performance for Bottom-Line Results, acclaimed experts Robert and Ke

Flexibility in Engineering Design

Author : Richard De Neufville
Publisher : MIT Press
ISBN 13 : 0262297337
Total Pages : 310 pages
Book Rating : 4.2/5 (622 download)

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Book Synopsis Flexibility in Engineering Design by : Richard De Neufville

Download or read book Flexibility in Engineering Design written by Richard De Neufville and published by MIT Press. This book was released on 2011-08-12 with total page 310 pages. Available in PDF, EPUB and Kindle. Book excerpt: A guide to using the power of design flexibility to improve the performance of complex technological projects, for designers, managers, users, and analysts. Project teams can improve results by recognizing that the future is inevitably uncertain and that by creating flexible designs they can adapt to eventualities. This approach enables them to take advantage of new opportunities and avoid harmful losses. Designers of complex, long-lasting projects—such as communication networks, power plants, or hospitals—must learn to abandon fixed specifications and narrow forecasts. They need to avoid the “flaw of averages,” the conceptual pitfall that traps so many designs in underperformance. Failure to allow for changing circumstances risks leaving significant value untapped. This book is a guide for creating and implementing value-enhancing flexibility in design. It will be an essential resource for all participants in the development and operation of technological systems: designers, managers, financial analysts, investors, regulators, and academics. The book provides a high-level overview of why flexibility in design is needed to deliver significantly increased value. It describes in detail methods to identify, select, and implement useful flexibility. The book is unique in that it explicitly recognizes that future outcomes are uncertain. It thus presents forecasting, analysis, and evaluation tools especially suited to this reality. Appendixes provide expanded explanations of concepts and analytic tools.

Failure Analysis in Engineering Applications

Author : Shin-Ichi Nishida
Publisher : Elsevier
ISBN 13 : 1483193772
Total Pages : 220 pages
Book Rating : 4.4/5 (831 download)

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Book Synopsis Failure Analysis in Engineering Applications by : Shin-Ichi Nishida

Download or read book Failure Analysis in Engineering Applications written by Shin-Ichi Nishida and published by Elsevier. This book was released on 2014-05-15 with total page 220 pages. Available in PDF, EPUB and Kindle. Book excerpt: Failure Analysis in Engineering Applications deals with equipment and machine design together with examples of failures and countermeasures to avoid such failures. This book analyzes failures in facilities or structures and the ways to prevent them from happening in the future. The author describes conventional terms associated with failure or states of failure including the strength of materials, as well as the procedure in failure analysis (materials used, design stress, service conditions, simulation, examination of results). The author also describes the mechanism of fatigue failure and prediction methods to estimate the remaining life of affected structures. The author cites some precautions to be followed in actual failure analysis such as detailed observation on the fracture site, removal of surface deposits (for example, rusts) without altering the fracture size or shape, The book gives examples of analysis of failure involving a crane head sheave hanger, wire rope, transmission shaft, environmental failure of fastening screws, and failures in rail joints. This book is intended for civil and industrial engineers, for technical designers or engineers involved in the maintenance of equipment, machineries, and structures.