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ReducedEffort® Changeover

Author : Ron Heiskell
Publisher : CRC Press
ISBN 13 : 1000059960
Total Pages : 221 pages
Book Rating : 4.0/5 ( download)

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Book Synopsis ReducedEffort® Changeover by : Ron Heiskell

Download or read book ReducedEffort® Changeover written by Ron Heiskell and published by CRC Press. This book was released on 2020-03-09 with total page 221 pages. Available in PDF, EPUB and Kindle. Book excerpt: ReducedEffort® Changeover: The Lean Way to Quickly Reduce Changeover Downtime provides a step-by-step guide for conducting a Kaizen event that empowers the people who do the work to improve how that work is done. Packed with tips, tools, and examples, this practical guide begins with a clear description of the Lean principles underlying the ReducedEffort Changeover system. In addition, it explains how and why reducing the effort always reduces the time of converting a machine, line, or process from one product to another. In this book, you’ll find everything you need to quickly and dramatically reduce the effort and time of any process using the ReducedEffort method. This is not another book about how to do SMED. Like SMED, ReducedEffort Changeover (REC) does reduce changeover time, but REC is not SMED. SMED, Single Minute (or digit) Exchange of Dies, developed by Dr. Shigeo Shingo, has been the process used for many years by countless manufacturing plants to reduce changeover time. The SMED process was used in Toyota to reduce the changeover of a 1,000-ton stamping press from four hours to three minutes. As a Lean-based process, the REC system focuses on reducing the labor, not the time, involved in changing over a machine to work on a different product. With REC, there are no Standard Operation Combination Sheets to fill out and no Problem Identification Sheets to complete, and it does not require the arduous chore of timing every task, as SMED does. Very little capital investment is required with REC. Unlike SMED, it does not require management-approved funding to achieve substantial results. Because REC is not capital-driven, management does not need to drive the process. The operators will drive the process because it reduces their labor. One of the biggest advantages of REC over SMED is that operators will readily accept the process, and more important, they will want to sustain it. The reason for this is quite simple and will become evident when the REC process is defined. REC takes SMED to a new level that is easier and faster both to implement and to deliver sustainable results.

Improving Changeover Performance

Author : S. Culley
Publisher : Elsevier
ISBN 13 : 0080495346
Total Pages : 365 pages
Book Rating : 4.0/5 (84 download)

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Book Synopsis Improving Changeover Performance by : S. Culley

Download or read book Improving Changeover Performance written by S. Culley and published by Elsevier. This book was released on 2001-09-26 with total page 365 pages. Available in PDF, EPUB and Kindle. Book excerpt: Improving Changeover Performance is essential reading for managers, engineers and improvement practitioners working in manufacturing industries. It will also prove invaluable to original equipment manufacturers and postgraduates and academic researchers alike. Increasing importance is being placed on responsive, flexible manufacture in multi-product industrial environments. The ability to changeover production facilities both quickly and to a high standard is a key component of just-in-time and lean manufacturing paradigms, which are increasingly being adopted as businesses strive to compete in today's volatile and congested markets. Currently industry frequently adopts the SMED (Single Minute Exchange of Die) system, a well-established shop floor method to improve changeovers. This book takes a major step beyond the SMED system, by describing in much greater detail than hitherto the potential role of engineering design, of both substantive and non-substantive nature, to enhance changeovers. It also clearly sets out what better changeover performance can contribute to business competitiveness, and describes the many pitfalls that an improvement initiative can face. - Provides overall methodology for changeover improvementIncorporates design into SMED system - Recommended by the IMechE Journal of Engineering Manufacture

A Revolution in Manufacturing

Author : Shigeo Shingo
Publisher : Routledge
ISBN 13 : 1351469495
Total Pages : 384 pages
Book Rating : 4.3/5 (514 download)

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Book Synopsis A Revolution in Manufacturing by : Shigeo Shingo

Download or read book A Revolution in Manufacturing written by Shigeo Shingo and published by Routledge. This book was released on 2019-01-22 with total page 384 pages. Available in PDF, EPUB and Kindle. Book excerpt: Written by the industrial engineer who developed SMED (single-minute exchange of die) for Toyota, A Revolution in Manufacturing provides a full overview of this powerful just in time production tool. It offers the most complete and detailed instructions available anywhere for transforming a manufacturing environment in ways that will speed up produ

The Quick Changeover Playbook

Author : Chris A. Ortiz
Publisher : CRC Press
ISBN 13 : 1498788327
Total Pages : 80 pages
Book Rating : 4.4/5 (987 download)

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Book Synopsis The Quick Changeover Playbook by : Chris A. Ortiz

Download or read book The Quick Changeover Playbook written by Chris A. Ortiz and published by CRC Press. This book was released on 2016-03-02 with total page 80 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book covers the basics of setup reduction and quick changeover and data collection. It outlines the first pass of waste reduction through the implementation of the visual workplace and layout improvements. The book covers two quick changeover concepts: intermediate tooling and one-turn methods.

Fast Track to Waste-Free Manufacturing

Author : John W. Davis
Publisher : CRC Press
ISBN 13 : 1482278111
Total Pages : 303 pages
Book Rating : 4.4/5 (822 download)

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Book Synopsis Fast Track to Waste-Free Manufacturing by : John W. Davis

Download or read book Fast Track to Waste-Free Manufacturing written by John W. Davis and published by CRC Press. This book was released on 2020-03-12 with total page 303 pages. Available in PDF, EPUB and Kindle. Book excerpt: Manufacturing in the United States is currently undergoing a major transition, yet large numbers of manufacturers simply do not recognize what it is all about. Many still operate under out dated manufacturing practices and do not see that the enemy is not the competition, but rather their own system of production.

Improving Business Performance With Lean

Author : James R. Bradley
Publisher : Business Expert Press
ISBN 13 : 1606492659
Total Pages : 200 pages
Book Rating : 4.6/5 (64 download)

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Book Synopsis Improving Business Performance With Lean by : James R. Bradley

Download or read book Improving Business Performance With Lean written by James R. Bradley and published by Business Expert Press. This book was released on 2012-01-13 with total page 200 pages. Available in PDF, EPUB and Kindle. Book excerpt: This textbook is a concise introduction to the essential concepts and tools used in the "Lean" method of improving business processes; it constitutes a sufficient "toolkit" to enable a reader to successfully improve business processes in their workplace. While Lean was first applied in manufacturing, arguably evolving out of the Toyota Production System, it is now applied widely to service and administrative processes as well. Lean, in comparison with other business improvement processes such as Six Sigma, relies on intuitive concepts rather than complex mathematics. Thus, a short, non-technical, understandable, and engaging text can successfully convey the essential principles of Lean and empower the reader. Besides describing the concepts of Lean, plentiful examples and brief case studies illustrate the application of Lean in different contexts including manufacturing, healthcare, food service, administrative processes, distribution, and retail. Besides giving a clear idea of how to apply Lean in various contexts, the examples illustrate which Lean tools are most appropriate in the various contexts. This book focuses on "how" to do Lean in terms of what the Lean tools are and how to apply them. What this book is not is an in-depth coverage of other organizational issues associated with the successful implementation of Lean. Because these issues are important, very brief coverage is included in the Section/Chapter entitled "Other Considerations in Lean." Each subsection in this chapter would be extremely brief and would outline the relevant issues, but in no way would thoroughly discuss these topics. References would be included here for those readers who wish to pursue future study in this area.

Improving Business Performance With Lean, Second Edition

Author : James R. Bradley
Publisher : Business Expert Press
ISBN 13 : 1631570528
Total Pages : 197 pages
Book Rating : 4.6/5 (315 download)

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Book Synopsis Improving Business Performance With Lean, Second Edition by : James R. Bradley

Download or read book Improving Business Performance With Lean, Second Edition written by James R. Bradley and published by Business Expert Press. This book was released on 2015-04-23 with total page 197 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book is a concise introduction to the essential concepts and tools used in the Lean method for improving business processes. It constitutes a sufficient toolkit to enable practitioners to quickly start using Lean to improve business processes in their workplace. Alternatively, it can also serve as a textbook in undergraduate or master’s programs. This book succinctly describes the benefits of Lean in manufacturing, sales, administration, distribution, health care, and other industries, as well as providing a step-by-step description of how Lean is applied.

Improving Flow

Author : Productivity Press
Publisher : CRC Press
ISBN 13 : 9781563273322
Total Pages : 164 pages
Book Rating : 4.2/5 (733 download)

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Book Synopsis Improving Flow by : Productivity Press

Download or read book Improving Flow written by Productivity Press and published by CRC Press. This book was released on 2006-01-15 with total page 164 pages. Available in PDF, EPUB and Kindle. Book excerpt: Flow is a fundamental concept of lean manufacturing, and its improvement is a challenge to many organizations. After mastering basic visual tools, managers must concentrate on increasing flow. This work provides shopfloor and other lean professionals with what they need to know about how other companies are implementing and sustaining continuous flow improvement. Improving Flow: Collected Practices and Cases provides a variety of case studies taken from articles previously published in the newsletter Lean Manufacturer Advisor. The book demonstrates how to move products and services to the customer quicker while eliminating waste and improving profits.

LEAN Supply Chain Planning

Author : Josef Packowski
Publisher : CRC Press
ISBN 13 : 1482205335
Total Pages : 496 pages
Book Rating : 4.4/5 (822 download)

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Book Synopsis LEAN Supply Chain Planning by : Josef Packowski

Download or read book LEAN Supply Chain Planning written by Josef Packowski and published by CRC Press. This book was released on 2013-11-26 with total page 496 pages. Available in PDF, EPUB and Kindle. Book excerpt: Delivering excellent service to all customers is the key imperative for many sustainable businesses. So why do so many supply chains struggle to fulfill customer requirements at competitive costs? The answer is simple: traditional supply chain planning, which was tailored to a predominantly stable and predictable business environment, cannot handle the new challenges in the world of variability, uncertainty, complexity, and ambiguity—the VUCA world. Companies can either accept the drawbacks that often result in high inventories, poor asset utilization, and unsatisfactory customer service or, they can change their view of the fundamental approach to supply chain management. LEAN Supply Chain Planning: The New Supply Chain Management Paradigm for Process Industries to Master Today’s VUCA World introduces a new paradigm and a new approach to managing variability, uncertainty, and complexity in today’s planning processes and systems. Introducing a cutting-edge supply chain management concept that addresses current problems in the process industry's supply chains, the book presents powerful methods developed by leading research institutes, process industry champions, and supply chain experts. It explains how readers can change their approach to the fundamental planning paradigms in a manner that will help their organizations achieve higher levels of responsiveness, improved levels of customer service, and substantial increases in cost-efficiencies. This holistic practitioner’s guide describes how to establish the right accountabilities for performance management and also provides a set of meaningful metrics to help measure your progress. Supplying detailed guidelines for transforming your supply chain, it includes first-hand reports of leading organizations that have already adopted some of the facets of this paradigm and used the relevant instruments to achieve unprecedented improvements to customer service, supply chain agility, and overall equipment effectiveness.

THE WBF BOOK SERIES--ISA 88 and ISA 95 in the Life Science Industries

Author : The WBF
Publisher : Momentum Press
ISBN 13 : 1606502050
Total Pages : 422 pages
Book Rating : 4.6/5 (65 download)

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Book Synopsis THE WBF BOOK SERIES--ISA 88 and ISA 95 in the Life Science Industries by : The WBF

Download or read book THE WBF BOOK SERIES--ISA 88 and ISA 95 in the Life Science Industries written by The WBF and published by Momentum Press. This book was released on 2011-03-03 with total page 422 pages. Available in PDF, EPUB and Kindle. Book excerpt: THE WBF BOOK SERIES--ISA 88 and ISA 95 In Life Science Industries is a guide book to the ISA 88 and ISA 95 Manufacturing Protocols. The book features: -- How to set up a pharmaceutical module library using ISA 88 and how to implement ISA 88 across life Science Development Operations -- Understanding Product life cycle batches -- Case Studies on Risk-based engineering assessment and qualifications, a SCADA upgrade project, and more. The ISA (International Society of Automation) standards 88 and 95 are manufacturing standards established in the late 1990s and periodically updated by the governing bodies responsible for them -- the ISA and the WBF (World Batch Forum). The two standards set up protocols and uniform specifications for batch control systems, including types of control equipment, design of control systems and interpretation of batch control data. In Volume 1, ISA 88 and 95 are explained in the context of the pharmaceutical and medical industries. Examples of such batch processing procedures as fermentation, separation, and refinement are discussed and how the two standards affect the design of facilities and systems for performing these procedures. The ISA 88 and 95 standards have been around (and periodically updated) for nearly 20 years now, but little really helpful has been published on how to put those standards into use, particularly from a pragmatic, real-life experience point of view. The four books in this new series will do exactly that: explain to the manufacturing engineer, the controls engineers, and the industrial planner and manager alike how these standards translate into improved batch and continuous process operations -- and ultimately how those operations can be integrated and automated into general business operations (accounting, inventory, customer relations, product development) of the manufacturing concern.

ISA 88 and ISA 95 in the Life Science Industries

Author : The Wbf
Publisher : Momentum Press
ISBN 13 : 1606502034
Total Pages : 362 pages
Book Rating : 4.6/5 (65 download)

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Book Synopsis ISA 88 and ISA 95 in the Life Science Industries by : The Wbf

Download or read book ISA 88 and ISA 95 in the Life Science Industries written by The Wbf and published by Momentum Press. This book was released on 2011 with total page 362 pages. Available in PDF, EPUB and Kindle. Book excerpt: The ISA standards 88 and 95 are manufacturing standards established in the late 1990s and periodically updated by the governing bodies responsible for them - the ISA and the WBF. The two standards set up protocols and uniform specifications for batch control systems, including types of control equipment and interpretation of batch control data.

Selecting the Right Manufacturing Improvement Tools

Author : Ron Moore
Publisher : Elsevier
ISBN 13 : 0080468195
Total Pages : 413 pages
Book Rating : 4.0/5 (84 download)

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Book Synopsis Selecting the Right Manufacturing Improvement Tools by : Ron Moore

Download or read book Selecting the Right Manufacturing Improvement Tools written by Ron Moore and published by Elsevier. This book was released on 2011-04-01 with total page 413 pages. Available in PDF, EPUB and Kindle. Book excerpt: Selecting the Right Manufacturing Improvement Tools offers an easy-to-read and comprehensive review of the most important current industrial improvement tools that every manufacturing or industrial executive, operational manager or engineer needs to know, including which tool to use for a particular type of manufacturing situation. But his book goes beyond a simple comparison of improvement tools to show how these tools can be implemented and supported. Instead, it offers a broader strategic explanation of how they relate to one another, and their relative strengths and weaknesses in the larger context of the entire enterprise. It demonstrates how to use these tools in an integrated way such that they are not just be viewed as another "program of the month or management fad. Selecting the Right Manufacturing Improvement Tools guides the use of these individual management tools within the need for aligning the organization, developing leadership, and managing change, all for creating an environment where these tools will be more successfully applied. - Provides an excellent review of the most popular improvement tools and strategies - Lean Manufacturing, Kaizen, including 5S, Kanban, Quick Changeover, and Standardization, Total Productive Maintenance, Six Sigma, Supply Chain Management, Reliability Centered Maintenance, Predictive Maintenance (or Condition Monitoring), and Root Cause Analysis. - Illustrates the use of each tool with case studies, using a fictitious company called "Beta International," which continues its journey to business excellence from author's previous book, Making Common Sense Common Practice - Describes the foundational elements necessary for any tool to work - leadership, organizational alignment and discipline, teamwork, performance measurement, change management, and the role of innovation. - Concludes with a recommended hierarchy for the use of the various tools, and provides enough information so that individual circumstances and issues can be related to these improvement tools, making better decisions and having greater business success.

Practitioner's Guide to Statistics and Lean Six Sigma for Process Improvements

Author : Mikel J. Harry
Publisher : John Wiley & Sons
ISBN 13 : 1118210212
Total Pages : 827 pages
Book Rating : 4.1/5 (182 download)

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Book Synopsis Practitioner's Guide to Statistics and Lean Six Sigma for Process Improvements by : Mikel J. Harry

Download or read book Practitioner's Guide to Statistics and Lean Six Sigma for Process Improvements written by Mikel J. Harry and published by John Wiley & Sons. This book was released on 2011-09-20 with total page 827 pages. Available in PDF, EPUB and Kindle. Book excerpt: This hands-on book presents a complete understanding of Six Sigma and Lean Six Sigma through data analysis and statistical concepts In today's business world, Six Sigma, or Lean Six Sigma, is a crucial tool utilized by companies to improve customer satisfaction, increase profitability, and enhance productivity. Practitioner's Guide to Statistics and Lean Six Sigma for Process Improvements provides a balanced approach to quantitative and qualitative statistics using Six Sigma and Lean Six Sigma methodologies. Emphasizing applications and the implementation of data analyses as they relate to this strategy for business management, this book introduces readers to the concepts and techniques for solving problems and improving managerial processes using Six Sigma and Lean Six Sigma. Written by knowledgeable professionals working in the field today, the book offers thorough coverage of the statistical topics related to effective Six Sigma and Lean Six Sigma practices, including: Discrete random variables and continuous random variables Sampling distributions Estimation and hypothesis tests Chi-square tests Analysis of variance Linear and multiple regression Measurement analysis Survey methods and sampling techniques The authors provide numerous opportunities for readers to test their understanding of the presented material, as the real data sets, which are incorporated into the treatment of each topic, can be easily worked with using Microsoft Office Excel, Minitab, MindPro, or Oracle's Crystal Ball software packages. Examples of successful, complete Six Sigma and Lean Six Sigma projects are supplied in many chapters along with extensive exercises that range in level of complexity. The book is accompanied by an extensive FTP site that features manuals for working with the discussed software packages along with additional exercises and data sets. In addition, numerous screenshots and figures guide readers through the functional and visual methods of learning Six Sigma and Lean Six Sigma. Practitioner's Guide to Statistics and Lean Six Sigma for Process Improvements is an excellent book for courses on Six Sigma and statistical quality control at the upper-undergraduate and graduate levels. It is also a valuable reference for professionals in the fields of engineering, business, physics, management, and finance.

Topics In Lean Supply Chain Management

Author : Marc J Schniederjans
Publisher : World Scientific Publishing Company
ISBN 13 : 9814365351
Total Pages : 344 pages
Book Rating : 4.8/5 (143 download)

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Book Synopsis Topics In Lean Supply Chain Management by : Marc J Schniederjans

Download or read book Topics In Lean Supply Chain Management written by Marc J Schniederjans and published by World Scientific Publishing Company. This book was released on 2009-08-28 with total page 344 pages. Available in PDF, EPUB and Kindle. Book excerpt: This uniquely designed textbook is structured to support educators in teaching the lean supply chain principles, concepts, and ideas used by industry and researched by scholars. It examines a wide range of current topical subjects in a structured format to help educators impart the value of combining lean management with supply chain management.It focuses on many of the newest and most exciting areas of change in lean and supply chain management. In addition to basic content on the principles of lean and supply chain management, this book converts recent journal research into an easy-to-understand textbook material. While this textbook is suitable as a topical course for operations or supply chain management undergraduate students, it is self-contained and also suitable for graduate students who have had no prerequisite knowledge in operations or production management.

Introduction to Computational Optimization Models for Production Planning in a Supply Chain

Author : Stefan Voss
Publisher : Springer Science & Business Media
ISBN 13 : 9783540000235
Total Pages : 248 pages
Book Rating : 4.0/5 (2 download)

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Book Synopsis Introduction to Computational Optimization Models for Production Planning in a Supply Chain by : Stefan Voss

Download or read book Introduction to Computational Optimization Models for Production Planning in a Supply Chain written by Stefan Voss and published by Springer Science & Business Media. This book was released on 2003 with total page 248 pages. Available in PDF, EPUB and Kindle. Book excerpt: The book begins with an easy-to-read introduction to the concepts associated with the creation of optimization models for production planning. These concepts are then applied to well-known planning models, namely mrp and MRP II. From this foundation, fairly sophisticated models for supply chain management are developed. Another unique feature is that models are developed with an eye toward implementation. In fact, there is a chapter that provides explicit examples of implementation of the basic models using a variety of popular, commercially available modeling languages.

Lean Safety

Author : Robert Hafey
Publisher : CRC Press
ISBN 13 : 1439816433
Total Pages : 188 pages
Book Rating : 4.4/5 (398 download)

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Book Synopsis Lean Safety by : Robert Hafey

Download or read book Lean Safety written by Robert Hafey and published by CRC Press. This book was released on 2017-07-27 with total page 188 pages. Available in PDF, EPUB and Kindle. Book excerpt: While worker safety is often touted as a companys first priority, more often than not, safety activity is driven by compliance to legislation rather than any safety improvement initiative. Lean takes a proactive approach it is not contingent on legislation. A serious Lean effort will tear apart an old inefficient entitlement-riddled culture and

Handbook of Human Performance Technology

Author : James A. Pershing
Publisher : John Wiley & Sons
ISBN 13 : 0787984450
Total Pages : 1410 pages
Book Rating : 4.7/5 (879 download)

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Book Synopsis Handbook of Human Performance Technology by : James A. Pershing

Download or read book Handbook of Human Performance Technology written by James A. Pershing and published by John Wiley & Sons. This book was released on 2006-05-19 with total page 1410 pages. Available in PDF, EPUB and Kindle. Book excerpt: The first two editions of the Handbook of Human Performance Technology helped define the rapidly growing and vibrant field of human performance technology - a systematic approach to improving individual and organizational performance. Exhaustively researched, this comprehensive sourcebook not only updates key foundational chapters on organizational change, evaluation, instructional design, and motivation, but it also features breakthrough chapters on "performance technology in action" and addresses many new topics in the field, such as certification, Six Sigma, and communities of practice. Boasting fifty-five new chapters, contributors to this new edition comprise a veritable "who's who" in the field of performance improvement, including Geary Rummler, Roger Kaufman, Ruth Clark, Allison Rossett, Margo Murray, Judith Hale, Dana and James Robinson, and many others. Praise for the third edition of the Handbook of Human Performance Technology "If you are in the business of trying to improve organizational performance, this Handbook should be the first place you look for answers to questions about human performance technology." - Joseph J. Durzo, CPT, Ph.D., senior vice president and chief learning officer, Archstone-Smith "This newest edition of the Handbook provides an unparalleled, all-encompassing survey of the latest theory and its practical application in this emergent field. This book is a must-have reference for any professional wishing to systematically improve performance within their organization." - Weston McMillan, CPT, manager, training and development, eBay Inc. "An invaluable, engaging resource for anyone charged with improving workplace performance. It not only provides the background and foundations of our profession, but more importantly, it also provides the most up-to-date descriptions of how to apply HPT to drive results." - Rodger Stotz, CPT, vice president and managing consultant, Maritz Inc. "This book is filled with insights--both for those who are new to the field and also for those who are experienced. It offers concrete advice and examples on how to use HPT to impact business results and how to work successfully within organizations." - Anne Marie Laures, CPT, director, learning services, Walgreen Co. "The Handbook contains many of the secrets for improving the performance of individuals, groups, and organizations." - Robert F. Mager, author, Analyzing Performance Problems and How to Turn Learners On...Without Turning Them Off