Precision Injection Molding

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Precision Injection Molding

Author : Jehuda Greener
Publisher : Hanser Publications
ISBN 13 :
Total Pages : 354 pages
Book Rating : 4.3/5 (91 download)

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Book Synopsis Precision Injection Molding by : Jehuda Greener

Download or read book Precision Injection Molding written by Jehuda Greener and published by Hanser Publications. This book was released on 2006 with total page 354 pages. Available in PDF, EPUB and Kindle. Book excerpt: One of the key aspects of the production of high precision components is the need to meet extremely tight dimensional tolerances, typically in the submicron range, and maintain these tolerances over the practical lifetimes of the molded articles. In addition, as many of the precision components are utilized in various optoelectronic systems and devices, control of optical and electrical properties is often crucial. The strict control of dimensional and electro-optical properties requires a systematic reexamination of the conventional injection-molding process with special consideration of its impact on the dimensions and electro-optical characteristics of the molded article. This volume examines precision injection molding from different perspectives, covering materials, process and hardware aspects of the technology, with special emphasis on the dimensional integrity and stability of the molded components. Special topics covered in this volume include: dimensional stability of molded plastics, models for warpage development, compact disc molding, process control, crystallization phenomena in injection molding, micro-molding and microfluidics.

Micro Injection Molding

Author : Guido Tosello
Publisher : Carl Hanser Verlag GmbH Co KG
ISBN 13 : 1569906548
Total Pages : 408 pages
Book Rating : 4.5/5 (699 download)

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Book Synopsis Micro Injection Molding by : Guido Tosello

Download or read book Micro Injection Molding written by Guido Tosello and published by Carl Hanser Verlag GmbH Co KG. This book was released on 2018-08-06 with total page 408 pages. Available in PDF, EPUB and Kindle. Book excerpt: "Micro Injection Molding" meets the need for a dedicated book dealing exclusively with micro injection molding and overcoming the challenges of managing and processing polymer materials at ultra-small scales. Micro injection molding is the primary process for the mass production of polymer components with critical dimensions in the sub-millimeter range; however, it is not just a simple downscaling of conventional injection molding, and specific material-process-product interactions must be understood in order to achieve near zero-defect net-shape micro molded products. Micro molding is typically associated with ultra-high accuracy and superior process capabilities. Micro molded products have dimensional tolerances down to the single-digit micrometer range and surface finish with roughness from the sub-micrometer down to a few nanometers range. Micro and nano-structured tool surfaces are reproduced with very high replication fidelity onto the polymer products. Micro injection molding is highly suitable for the manufacture of multifunctional micro components such as micro implants, microfluidic systems, polymer micro optical elements, and micro mechanical systems. This book provides engineers, project managers, researchers, consultants, and other professionals involved in precision polymer processing and micro manufacturing with a comprehensive, up-to-date, and detailed treatment of the main topics related to micro molding, from material and process technology to tooling, to key-enabling technologies, and multimaterial process variations. Contents: • Part 1 – Polymer Materials and Process Micro Technology: micro injection molding machines technology; micro molding process monitoring and control; polymer materials structure and properties in micro injection molding parts; surface replication in micro injection molding • Part 2 – Tooling Technologies for Micro Mold Making: micro machining technologies for micro injection mold making; ultra-precision machining technologies for micro injection mold making; surface treatment of mold tools in micro injection molding • Part 3 – Micro Molding Key-Enabling Technologies: vacuum-assisted micro injection molding; modeling and simulation of micro injection molding; metrological quality assurance in micro injection molding; additive manufacturing for micro tooling and micro part rapid prototyping • Part 4 – Multimaterial Micro Processing: micro powder injection molding; multimaterial micro injection molding

Handbook of Metal Injection Molding

Author : Donald F Heaney
Publisher : Woodhead Publishing
ISBN 13 : 0081021534
Total Pages : 704 pages
Book Rating : 4.0/5 (81 download)

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Book Synopsis Handbook of Metal Injection Molding by : Donald F Heaney

Download or read book Handbook of Metal Injection Molding written by Donald F Heaney and published by Woodhead Publishing. This book was released on 2018-11-01 with total page 704 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal injection molding combines the most useful characteristics of powder metallurgy and plastic injection molding to facilitate the production of small, complex-shaped metal components with outstanding mechanical properties. Handbook of Metal Injection Molding, Second Edition provides an authoritative guide to this important technology and its applications. Building upon the success of the first edition, this new edition includes the latest developments in the field and expands upon specific processing technologies. Part one discusses the fundamentals of the metal injection molding process with chapters on topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering. Part two provides a detailed review of quality issues, including feedstock characterisation, modeling and simulation, methods to qualify a MIM process, common defects and carbon content control. Special metal injection molding processes are the focus of part three, which provides comprehensive coverage of micro components, two material/two color structures, and porous metal techniques, as well as automation of the MIM process and metal injection molding of large components. Finally, part four explores metal injection molding of particular materials, and has been expanded to include super alloys, carbon steels, precious metals, and aluminum. With its distinguished editor and expert team of international contributors, the Handbook of Metal Injection Molding is an essential guide for all those involved in the high-volume manufacture of small precision parts, across a wide range of high-tech industries such as microelectronics, biomedical and aerospace engineering. Provides an authoritative guide to metal injection molding and its applications Discusses the fundamentals of the metal injection molding processes and covers topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering Comprehensively examines quality issues such as feedstock characterization, modeling and simulation, common defects and carbon content control

Micro Injection Molding

Author : Guido Tosello
Publisher : Carl Hanser Verlag GmbH Co KG
ISBN 13 : 1569907463
Total Pages : 408 pages
Book Rating : 4.5/5 (699 download)

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Book Synopsis Micro Injection Molding by : Guido Tosello

Download or read book Micro Injection Molding written by Guido Tosello and published by Carl Hanser Verlag GmbH Co KG. This book was released on 2019-06-11 with total page 408 pages. Available in PDF, EPUB and Kindle. Book excerpt: "Micro Injection Molding" meets the need for a dedicated book dealing exclusively with micro injection molding and overcoming the challenges of managing and processing polymer materials at ultra-small scales. Micro injection molding is the primary process for the mass production of polymer components with critical dimensions in the sub-millimeter range; however, it is not just a simple downscaling of conventional injection molding, and specific material-process-product interactions must be understood in order to achieve near zero-defect net-shape micro molded products. Micro molding is typically associated with ultra-high accuracy and superior process capabilities. Micro molded products have dimensional tolerances down to the single-digit micrometer range and surface finish with roughness from the sub-micrometer down to a few nanometers range. Micro and nano-structured tool surfaces are reproduced with very high replication fidelity onto the polymer products. Micro injection molding is highly suitable for the manufacture of multifunctional micro components such as micro implants, microfluidic systems, polymer micro optical elements, and micro mechanical systems. This book provides engineers, project managers, researchers, consultants, and other professionals involved in precision polymer processing and micro manufacturing with a comprehensive, up-to-date, and detailed treatment of the main topics related to micro molding, from material and process technology to tooling, to key-enabling technologies, and multimaterial process variations. Contents: • Part 1 – Polymer Materials and Process Micro Technology: micro injection molding machines technology; micro molding process monitoring and control; polymer materials structure and properties in micro injection molding parts; surface replication in micro injection molding • Part 2 – Tooling Technologies for Micro Mold Making: micro machining technologies for micro injection mold making; ultra-precision machining technologies for micro injection mold making; surface treatment of mold tools in micro injection molding • Part 3 – Micro Molding Key-Enabling Technologies: vacuum-assisted micro injection molding; modeling and simulation of micro injection molding; metrological quality assurance in micro injection molding; additive manufacturing for micro tooling and micro part rapid prototyping • Part 4 – Multimaterial Micro Processing: micro powder injection molding; multimaterial micro injection molding

How to Make Injection Molds

Author : Georg Menges
Publisher : Carl Hanser Verlag GmbH Co KG
ISBN 13 : 3446401806
Total Pages : 632 pages
Book Rating : 4.4/5 (464 download)

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Book Synopsis How to Make Injection Molds by : Georg Menges

Download or read book How to Make Injection Molds written by Georg Menges and published by Carl Hanser Verlag GmbH Co KG. This book was released on 2013-03-18 with total page 632 pages. Available in PDF, EPUB and Kindle. Book excerpt: Economic success in the plastics processing industry depends on the quality, precision, and reliability of its most common tool: the injection mold. Consequently, misjudgments in design and mistakes in the manufacturing of molds can result in grave consequences. This comprehensive handbook for the design and manufacture of injection molds covers all aspects of how to successfully make injection molds from a practical as well as from a theoretical point of view. It should serve as an indispensable reference work for everyone engaged in mold making. "...an example of how books should be written ... will be used by molders, mold designers and mold makers and will become a standard." (Polymer News) Contents: · Materials for Injection Molds · Mold Making Techniques · Estimating Mold Costs · The Injection Molding Process · Design of Runner Systems · Design of Gates · Venting of Molds · Heat Exchange System · Shrinkage · Mechanical Design · Shifting of Cores · Ejection · Alignment and Changing of Molds · Computer-Aided Mold Design and Construction · Maintenance of Injection Molds · Measuring in Injection Molds · Temperature Controllers · Mold Standards · Correction of Molding Defects · Special Processes - Special Molds

Computer-Aided Injection Mold Design and Manufacture

Author : J.Y.H. Fuh
Publisher : CRC Press
ISBN 13 : 9780824753146
Total Pages : 396 pages
Book Rating : 4.7/5 (531 download)

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Book Synopsis Computer-Aided Injection Mold Design and Manufacture by : J.Y.H. Fuh

Download or read book Computer-Aided Injection Mold Design and Manufacture written by J.Y.H. Fuh and published by CRC Press. This book was released on 2004-08-02 with total page 396 pages. Available in PDF, EPUB and Kindle. Book excerpt: Examining processes that affect more than 70 percent of consumer products ranging from computers to medical devices and automobiles, this reference presents the latest research in automated plastic injection and die casting mold design and manufacture. It analyzes many industrial examples and methodologies while focusing on the algorithms, implementation procedures, and system architectures that will lead to a fully automated or semi-automated computer-aided injection mold design system (CADIMDS). This invaluable guide in this challenging area of precision engineering summarizes key findings and innovations from the authors' many years of research on intelligent mold design technologies.

How to Make Injection Molds

Author : Georg Menges
Publisher :
ISBN 13 : 9781569900628
Total Pages : 540 pages
Book Rating : 4.9/5 (6 download)

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Book Synopsis How to Make Injection Molds by : Georg Menges

Download or read book How to Make Injection Molds written by Georg Menges and published by . This book was released on 1993-01-01 with total page 540 pages. Available in PDF, EPUB and Kindle. Book excerpt: Economic success in the plastics processing industry depends on the quality, precision, and reliability of its most common tool: the injection mold. Consequently, misjudgments in design and mistakes in the manufacturing of molds can result in grave consequences.

Injection Molding

Author : Musa R. Kamal
Publisher : Carl Hanser Verlag GmbH Co KG
ISBN 13 : 3446433732
Total Pages : 950 pages
Book Rating : 4.4/5 (464 download)

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Book Synopsis Injection Molding by : Musa R. Kamal

Download or read book Injection Molding written by Musa R. Kamal and published by Carl Hanser Verlag GmbH Co KG. This book was released on 2012-11-12 with total page 950 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book attempts to survey the state of the science and technology of the injection molding process. It represents a comprehensive, balanced mix of practical and theoretical aspects for a wide range of injection molding applications. The authors of the 21 chapters are experts and leaders in their respective areas of specialization in the injection molding field. While it is not possible to cover all aspects of such a dynamic growing field, we hope that the reader will find sufficient information and background to become acquainted, at various levels of depth, with key components of the science and technology of injection molding. Contents: Injection Molding: Introduction and General Background Injection Molding Machines, Tools, and Processes The Plasticating System for Injection Molding Machines Non-Conventional Injection Molds Gas Assisted Injection Molding Water Injection Techniques (WIT) Flow Induced Fiber Micro-Structure in Injection Molding of Fiber Reinforced Materials Injection Foam Molding Powder Metal Injection Molding Micro Injection Molding Internal Visualization of Mold Cavity and Heating Cylinder Injection Molding Control Optimal Design for Injection Molding Development of Injection Molding Simulation Three-Dimensional Injection Molding Simulation Viscoelastic Instabilities in Injection Molding Evolution of Structural Hierarchy in Injection Molded Semicrystalline Polymers Modeling Aspects of Post-Filling Steps in Injection Molding Volumetric and Anisotropic Shrinkage in Injection Moldings of Thermoplastics Three-Dimensional Simulation of Gas-Assisted and Co-Injection Molding Processes Co-Injection Molding of Polymers

Advances in Automation for Plastics Injection Moulding

Author : J. M. Mallon
Publisher : iSmithers Rapra Publishing
ISBN 13 : 1859572839
Total Pages : 94 pages
Book Rating : 4.8/5 (595 download)

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Book Synopsis Advances in Automation for Plastics Injection Moulding by : J. M. Mallon

Download or read book Advances in Automation for Plastics Injection Moulding written by J. M. Mallon and published by iSmithers Rapra Publishing. This book was released on 2001 with total page 94 pages. Available in PDF, EPUB and Kindle. Book excerpt: There are few complete technical sources of information available for plastic injection moulders to use relating to automation. This review has been compiled by researching and analysing technical references. It is intended to describe the basics of the technology and to explain how to put the technology to use. The review is supplemented by an indexed section containing several hundred abstracts from the Polymer Library.

Injection Molding

Author : Phoebe H. Kauffer
Publisher :
ISBN 13 : 9781617613074
Total Pages : 0 pages
Book Rating : 4.6/5 (13 download)

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Book Synopsis Injection Molding by : Phoebe H. Kauffer

Download or read book Injection Molding written by Phoebe H. Kauffer and published by . This book was released on 2011 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Injection moulding is one of the most versatile and important manufacturing processes, capable of mass-producing complicated plastic parts in a variety of complex shapes with high dimensional precision. It is a major processing technique for converting thermoplastic and thermosetting materials with the aid of heat and pressure into complicated parts, consuming world-wide approximately 32% of all plastics. This book presents current research data in the study of injection moulding from across the globe, including an overview of injection moulding as a manufacturing technique for pharmaceutical applications; melt/solid weldline in over injection moulding; metal injection moulding of Co for biomedical applications; and the application of ultrasonic technology in the injection moulding process.

Handbook of Metal Injection Molding

Author : Donald F. Heaney
Publisher : Woodhead Publishing
ISBN 13 : 0081028091
Total Pages : 656 pages
Book Rating : 4.0/5 (81 download)

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Book Synopsis Handbook of Metal Injection Molding by : Donald F. Heaney

Download or read book Handbook of Metal Injection Molding written by Donald F. Heaney and published by Woodhead Publishing. This book was released on 2019-05-21 with total page 656 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal injection molding combines the most useful characteristics of powder metallurgy and plastic injection molding to facilitate the production of small, complex-shaped metal components with outstanding mechanical properties. Handbook of Metal Injection Molding, Second Edition provides an authoritative guide to this important technology and its applications. Building upon the success of the first edition, this new edition includes the latest developments in the field and expands upon specific processing technologies. Part one discusses the fundamentals of the metal injection molding process with chapters on topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering. Part two provides a detailed review of quality issues, including feedstock characterisation, modeling and simulation, methods to qualify a MIM process, common defects and carbon content control. Special metal injection molding processes are the focus of part three, which provides comprehensive coverage of micro components, two material/two color structures, and porous metal techniques. Finally, part four explores metal injection molding of particular materials, and has been expanded to include super alloys and precious metals. With its distinguished editor and expert team of international contributors, the Handbook of Metal Injection Molding is an essential guide for all those involved in the high-volume manufacture of small precision parts, across a wide range of high-tech industries such as microelectronics, biomedical and aerospace engineering. Provides an authoritative guide to metal injection molding and its applications Discusses the fundamentals of the metal injection molding processes and covers topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding and sintering Comprehensively examines quality issues, such as feedstock characterization, modeling and simulation, common defects and carbon content control

Who's Who in Plastics Polymers, First Edition

Author : James P. Harrington
Publisher : CRC Press
ISBN 13 : 9781566769228
Total Pages : 698 pages
Book Rating : 4.7/5 (692 download)

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Book Synopsis Who's Who in Plastics Polymers, First Edition by : James P. Harrington

Download or read book Who's Who in Plastics Polymers, First Edition written by James P. Harrington and published by CRC Press. This book was released on 2000-05-09 with total page 698 pages. Available in PDF, EPUB and Kindle. Book excerpt: This is the first edition of a unique new plastics industry resource: Who's Who in Plastics & Polymers. It is the only biographical directory of its kind and includes contact, affiliation and background information on more than 3300 individuals who are active leaders in this industry and related organizations. The biographical directory is in alphabetical order by individual name. After each individual name, current affiliation and contact information is provided. This includes job title, full name of affiliation (e.g., business, university, association, research institute), business address, and electronic contacts-telephone, fax, e-mail and Web site. Home addresses and contacts are also provided for most of the entries. In the biographical summary section for each individual, the following information is provided: date and place of birth, education and educational achievements, work experience including company or other organization names, positions held and time periods. Also included in this section are the number of patents awarded, articles, and book chapters authored, and conference sessions chaired. Other information includes titles of books edited or written by the individual, listing of conferences where the person had a leadership position, and listing of memberships and positions held in professional organizations. Finally, professional and civic awards are listed. Indexes provide listings of individuals by company or other organization name, and also by geographical location. Who's Who in Plastics & Polymers is now published in a limited edition of 1,000 copies. This edition will not be reprinted. To be sure of receiving your copy, please act now. Information on ordering follows sample pages on the reverse.

Molded Optics

Author : Michael Schaub
Publisher : CRC Press
ISBN 13 : 1439832587
Total Pages : 262 pages
Book Rating : 4.4/5 (398 download)

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Book Synopsis Molded Optics by : Michael Schaub

Download or read book Molded Optics written by Michael Schaub and published by CRC Press. This book was released on 2016-04-19 with total page 262 pages. Available in PDF, EPUB and Kindle. Book excerpt: While several available texts discuss molded plastic optics, none provide information on all classes of molded optics. Filling this gap, Molded Optics: Design and Manufacture presents detailed descriptions of molded plastic, glass, and infrared optics. Since an understanding of the manufacturing process is necessary to develop cost-effective, produ

Plastic Injection Molding: Manufacturing Startup and Management

Author : Douglas M. Bryce
Publisher : Society of Manufacturing Engineers
ISBN 13 : 0872635031
Total Pages : 226 pages
Book Rating : 4.8/5 (726 download)

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Book Synopsis Plastic Injection Molding: Manufacturing Startup and Management by : Douglas M. Bryce

Download or read book Plastic Injection Molding: Manufacturing Startup and Management written by Douglas M. Bryce and published by Society of Manufacturing Engineers. This book was released on 1999 with total page 226 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book in the Plastics Injection Molding series addresses the many facets of running a molding company including selecting the right equipment, identifying costs to determine price, making the most of available resources (including personnel), and complying with industry and quality standards. Also discussed are key company strategies that can determine whether a company operates in the red or is profitable. This book also includes a benchmarking feature that allows decision-makers to gauge their company's competitiveness in comparison to the top 50 molders in the United States.

Integral/Structural Polymer Foams

Author : Fyodor A. Shutov
Publisher : Springer Science & Business Media
ISBN 13 : 3662024861
Total Pages : 308 pages
Book Rating : 4.6/5 (62 download)

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Book Synopsis Integral/Structural Polymer Foams by : Fyodor A. Shutov

Download or read book Integral/Structural Polymer Foams written by Fyodor A. Shutov and published by Springer Science & Business Media. This book was released on 2013-03-14 with total page 308 pages. Available in PDF, EPUB and Kindle. Book excerpt: Integral, or structural, foams are one of the most remarkable materials that have been developed over the last fifteen years. As with all rapidly growing fields, the terminology seems to have grown even faster. Thus there are two names for the material structure itself. In the United States and in Japan the term for these plastics is Structural Foams, whereas in Europe and the USSR the term used is usually Integral Foams. We have adhered to the European term in the text and hope our colleagues will bear with us. Integral foams have a specific structure: a cellular core that gradually turns into a solid skin. The skin gives the part its form and stiffness, while the cellular core contributes to the very high strength-to-weight values of the material. These are higher than those of some unfoamed plastics and metals. The sandwich-like structure with its unique mechanical properties was prompted by nature. Wood and bone are strong and light-weight natural materials having a cellular structure. Since the sandwich-like structure of the integral foams resembles that of natural wood, the foams are often referred to as artifical wood or plastic wood, thereby emphasizing not only the formal structural similarity of these materials, but also one of the main functional applications of integral foams - replacement of wooden articles in various fields of engineering and construction.

Injection Molding

Author : Rong Zheng
Publisher : Springer Science & Business Media
ISBN 13 : 3642212638
Total Pages : 194 pages
Book Rating : 4.6/5 (422 download)

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Book Synopsis Injection Molding by : Rong Zheng

Download or read book Injection Molding written by Rong Zheng and published by Springer Science & Business Media. This book was released on 2011-06-21 with total page 194 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book covers fundamental principles and numerical methods relevant to the modeling of the injection molding process. As injection molding processing is related to rheology, mechanical and chemical engineering, polymer science and computational methods, and is a rapidly growing field, the book provides a multidisciplinary and comprehensive introduction to the subjects required for an understanding of the complex process. It addresses the up-to-date status of fundamental understanding and simulation technologies, without losing sight of still useful classical approaches. The main chapters of the book are devoted to the currently active fields of flow-induced crystallization and orientation evolution of fiber suspensions, respectively, followed by detailed discussion of their effects on mechanical property, shrinkage and warpage of injection-molded products. The level of the proposed book will be suitable for interested scientists, R&D engineers, application engineers, and graduate students in engineering.

Injection Molding Handbook

Author : D.V. Rosato
Publisher : Springer Science & Business Media
ISBN 13 : 1461545978
Total Pages : 1484 pages
Book Rating : 4.4/5 (615 download)

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Book Synopsis Injection Molding Handbook by : D.V. Rosato

Download or read book Injection Molding Handbook written by D.V. Rosato and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 1484 pages. Available in PDF, EPUB and Kindle. Book excerpt: This third edition has been written to thoroughly update the coverage of injection molding in the World of Plastics. There have been changes, including extensive additions, to over 50% of the content of the second edition. Many examples are provided of processing different plastics and relating the results to critiCal factors, which range from product design to meeting performance requirements to reducing costs to zero-defect targets. Changes have not been made that concern what is basic to injection molding. However, more basic information has been added concerning present and future developments, resulting in the book being more useful for a long time to come. Detailed explanations and interpretation of individual subjects (more than 1500) are provided, using a total of 914 figures and 209 tables. Throughout the book there is extensive information on problems and solutions as well as extensive cross referencing on its many different subjects. This book represents the ENCYCLOPEDIA on IM, as is evident from its extensive and detailed text that follows from its lengthy Table of CONTENTS and INDEX with over 5200 entries. The worldwide industry encompasses many hundreds of useful plastic-related computer programs. This book lists these programs (ranging from operational training to product design to molding to marketing) and explains them briefly, but no program or series of programs can provide the details obtained and the extent of information contained in this single sourcebook.