Overall Equipment Effectiveness Simplified

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Publisher :
ISBN 13 :
Total Pages : 38 pages
Book Rating : 4.6/5 (9 download)

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Book Synopsis Overall Equipment Effectiveness Simplified by : Mohammed Hamed Ahmed Soliman

Download or read book Overall Equipment Effectiveness Simplified written by Mohammed Hamed Ahmed Soliman and published by . This book was released on 2020-09-25 with total page 38 pages. Available in PDF, EPUB and Kindle. Book excerpt: Overall equipment efficiency (OEE) is a total productive maintenance (TPM) module; machine capacity is a part of all three terms: availability, performance, and quality. Each term present numerous improvement opportunities.

Overall Equipment Effectiveness Simplified

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Publisher :
ISBN 13 :
Total Pages : 0 pages
Book Rating : 4.:/5 (137 download)

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Book Synopsis Overall Equipment Effectiveness Simplified by : Mohammed Soliman

Download or read book Overall Equipment Effectiveness Simplified written by Mohammed Soliman and published by . This book was released on 2020 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Overall equipment efficiency (OEE) is a total productive maintenance (TPM) module; machine capacity is a part of all three terms: availability, performance, and quality. Each term present numerous improvement opportunities.

Overall Equipment Effectiveness Simplified: Analyzing OEE to find the Improvement Opportunities

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Publisher : personal-lean.org
ISBN 13 :
Total Pages : 68 pages
Book Rating : 4./5 ( download)

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Book Synopsis Overall Equipment Effectiveness Simplified: Analyzing OEE to find the Improvement Opportunities by : Mohammed Hamed Ahmed Soliman

Download or read book Overall Equipment Effectiveness Simplified: Analyzing OEE to find the Improvement Opportunities written by Mohammed Hamed Ahmed Soliman and published by personal-lean.org. This book was released on 2020-09-24 with total page 68 pages. Available in PDF, EPUB and Kindle. Book excerpt: Overall Equipment Effectiveness: A measurement of total productive maintenance (TPM) that quantifies how efficiently equipment is used. OEE is derived from three factors: The availability rate calculates the percentage of scheduled time lost due to equipment breakdowns and changes. The operating speed losses—running at rates slower than the design speed and brief stops—are measured by the performance rate. The quality rate calculates the percentage of the total parts run that are lost to scrap and rework. OEE is calculated by multiplying those three components. Each one presents numerous improvement opportunities. The six primary losses, or failures, modifications, small stoppages, lower operating speeds, and scrap, are often the focus of OEE but some businesses also include other measures they deem significant.

Overall Equipment Effectiveness

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Publisher : Industrial Press Inc.
ISBN 13 : 9780831131388
Total Pages : 294 pages
Book Rating : 4.1/5 (313 download)

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Book Synopsis Overall Equipment Effectiveness by : Robert C. Hansen

Download or read book Overall Equipment Effectiveness written by Robert C. Hansen and published by Industrial Press Inc.. This book was released on 2001 with total page 294 pages. Available in PDF, EPUB and Kindle. Book excerpt: An innovative book that centers on developing and measuring true Overall Equipment Effectiveness (OEE), which as the author demonstrates, correlates with factory output and has a strong link to profitability.

Oee for Operators

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Publisher : Productivity Press
ISBN 13 : 9781138438682
Total Pages : pages
Book Rating : 4.4/5 (386 download)

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Book Synopsis Oee for Operators by : Productivity Press Development Team

Download or read book Oee for Operators written by Productivity Press Development Team and published by Productivity Press. This book was released on 2018-06-28 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Overall Equipment Effectiveness (OEE) is a crucial measure in TPM that reports on how well equipment is running. It factors three elements ---the time the machine is actually running, the quantity of products the machine is turning out, and the quantity of good output - into a single combined score. Directly addressing those who are best positioned to track and improve the effectiveness of equipment, OEE for Operatorsdefines basic concepts and then provides a systematic explanation of how OEE should be applied to maximize a piece of equipment's productivity and recognize when its efficiency is being compromised. Features

TPM Simplified

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Publisher : AA Global Sourcing Ltd
ISBN 13 : 1500596809
Total Pages : 141 pages
Book Rating : 4.5/5 (5 download)

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Book Synopsis TPM Simplified by : Ade Asefeso MCIPS MBA

Download or read book TPM Simplified written by Ade Asefeso MCIPS MBA and published by AA Global Sourcing Ltd. This book was released on 2014-07-21 with total page 141 pages. Available in PDF, EPUB and Kindle. Book excerpt: It’s time once again to make much of a simple concept; that two groups with different names, languages and cultures might put aside their old habits, pettiness and grudges, recognize the overwhelming alignment of their most critical self-interests, and join their complementary strengths to achieve unprecedented peace, harmony and productivity. That’s the concept behind total productive maintenance (TPM), where maintenance and production personnel cooperate to define, standardize, allocate and perform the tasks needed to maximize overall equipment effectiveness (OEE), which keeps equipment producing quality product at maximum efficiency and minimum lifecycle cost.

Lean Production Simplified, Second Edition

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Publisher : CRC Press
ISBN 13 : 9781563273568
Total Pages : 196 pages
Book Rating : 4.2/5 (735 download)

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Book Synopsis Lean Production Simplified, Second Edition by : Pascal Dennis

Download or read book Lean Production Simplified, Second Edition written by Pascal Dennis and published by CRC Press. This book was released on 2007-03-02 with total page 196 pages. Available in PDF, EPUB and Kindle. Book excerpt: Winner of a Shingo Research and Professional Publication Award Lean Production Simplified, Second Edition is a plain language guide to the lean production system written for the practitioner by a practitioner. It delivers a comprehensive insider's view of lean manufacturing. The author helps the reader to grasp the system as a whole and the factors that animate it by organizing the book around an image of a house of lean production. Highlights include: A comprehensive view of Toyota1s lean manufacturing system A look at the origins and underlying principles of lean Identifying the goals of lean production Practical problem solving for lean production Activities that support involvement - Kaizen circles, suggestion systems, and problem solving This second edition has been updated with expanded information on the Lean Improvement Process; Production Physics and Little's Law - the fundamental equation for both manufacturing and service industries (cycle time = work in process/throughput); Value Stream Thinking - combining processes required to bring the product or service to the customer; Hoshin Planning -- using the Planning and Execution Tree diagram and Problem Solving -- including the "Five Why" method and how to use it. Lean Production Simplified, Second Edition covers each of the components of lean within the context of the entire lean production system. The author's straightforward common sense approach makes this book an easily accessible on-the-floor resource for every operator.

Lean Production Simplified

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Publisher : CRC Press
ISBN 13 : 1498708889
Total Pages : 243 pages
Book Rating : 4.4/5 (987 download)

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Book Synopsis Lean Production Simplified by : Pascal Dennis

Download or read book Lean Production Simplified written by Pascal Dennis and published by CRC Press. This book was released on 2017-07-27 with total page 243 pages. Available in PDF, EPUB and Kindle. Book excerpt: Following in the tradition of its Shingo Prize-winning predecessors, Lean Production Simplified, Third Edition gives a clear overview of the structure and tools of the Lean production system. Written for the practitioner by a practitioner, it delivers a comprehensive insider's view of Lean management. The author helps readers grasp the system as a

Understanding, Measuring, and Improving Overall Equipment Effectiveness

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Publisher : Taylor & Francis
ISBN 13 : 1351681524
Total Pages : 126 pages
Book Rating : 4.3/5 (516 download)

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Book Synopsis Understanding, Measuring, and Improving Overall Equipment Effectiveness by : Ross Kenneth Kennedy

Download or read book Understanding, Measuring, and Improving Overall Equipment Effectiveness written by Ross Kenneth Kennedy and published by Taylor & Francis. This book was released on 2017-08-23 with total page 126 pages. Available in PDF, EPUB and Kindle. Book excerpt: Understanding, Measuring, and Improving Overall Equipment Effectiveness: How to Use OEE to Drive Significant Process Improvement explains why the Overall Equipment Effectiveness (OEE) measure was created and how it should be used. Based on 20 years of hands on experience applying OEE at over 150 sites, this step-by-step practical guide provides templates, assessments, a comprehensive loss-analysis framework to identify all possible variables that could affect OEE, and supporting spreadsheets to measure and improve OEE. It outlines the different operational situations in which OEE can foster improvements, and the implications, before providing an easy-to-understand template for creating appropriate definitions for all the losses and a loss model. The author explains how to calculate OEE using examples to improve performance, and then shows, in detail, how to use an OEE Loss Analysis Spreadsheet to understand all losses, set an ideal vision, and then classify losses so improvement can be approached in the most sustaining way.

Manufacturing System Throughput Excellence

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Publisher : John Wiley & Sons
ISBN 13 : 1394190344
Total Pages : 341 pages
Book Rating : 4.3/5 (941 download)

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Book Synopsis Manufacturing System Throughput Excellence by : Herman Tang

Download or read book Manufacturing System Throughput Excellence written by Herman Tang and published by John Wiley & Sons. This book was released on 2024-07-08 with total page 341 pages. Available in PDF, EPUB and Kindle. Book excerpt: Improve key metrics of manufacturing performance with this accessible guide Manufacturing throughput refers to the quantity of products that can be produced within a period and with available resources. Enhancing manufacturing throughput is crucial for a business’s success. However, managing and improving throughput can be challenging due to the complexity of manufacturing systems and their operations, which involve numerous variables. To effectively manage and improve system throughput, it is essential to adopt a scientifically guided methodology and practices. Manufacturing System Throughput Excellence is a unique book that provides a concise and practical overview of manufacturing throughput management. It includes best practices for achieving improved throughput on the production floor and explores the connections between production management and system design. The book emphasizes practical, executable approaches, drawing on the author’s 25+ years of industry and academic experience. It serves as an indispensable tool for businesses looking to boost manufacturing efficiency and drive improved outcomes. Manufacturing System Throughput Excellence readers will discover: The latest and effective approaches for achieving manufacturing operational excellence Key pillars of manufacturing excellence: production management, maintenance management, quality management, and system design Specific principles and methods on bottleneck identification and buffer analysis Insightful connections between academic research and industrial practice Summaries and end-of-chapter exercises to reinforce learning Manufacturing System Throughput Excellence is a unique and comprehensive guide for manufacturing practitioners and researchers, as well as mechanical and industrial engineering students in advanced manufacturing courses.

Maximize the Effective Power of Oee Analysis

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Publisher : Productivity Press
ISBN 13 : 9781563272158
Total Pages : pages
Book Rating : 4.2/5 (721 download)

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Book Synopsis Maximize the Effective Power of Oee Analysis by : Arno Koch

Download or read book Maximize the Effective Power of Oee Analysis written by Arno Koch and published by Productivity Press. This book was released on 1999-04-28 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Performance . . . downtime . . . quality . . . availability . . . defects . . . How well do you know your machines? Do you truly know how substantial your equipment-related losses are? Calculating overall equipment effectiveness is a crucial element of any serious commitment to reduce equipment- and process-related wastes through Total Productive Maintenance and other lean manufacturing methods. Success with TPM, in particular, depends on consistently and accurately measuring machine and process performance. "OEE Toolkit: Practical Software for Measuring Overall Equipment Effectiveness" provides detailed information daily on how effectively your machines are running by quantifying and visually highlighting where losses in availability, speed, and quality occur and how they impact overall equipment effectiveness. This calculation, made easy by the OEE Toolkit software, provides a powerful performance measurement on which you can base systematic, focused improvement efforts. Capturing and processing performance data on critical machines is challenging. Daily data collection and analysis often involve time-consuming and costly processes. Now, Productivity's OEE Toolkit eliminates most of the burden of data processing. The OEE Toolkit's emphasis on visual management helps you get more information from collected data. You enter very small amounts of data, the OEE Toolkit does the calculations and analysis for you, and you get more information about your machine performance than you ever thought possible. In today's competitive environment you cannot settle for a goal less ambitious than the total elimination of breakdowns and other losses. You can't improve what you don't measure, and OEE is a powerful indicator of where your losses are occurring. The fine-tuned, automated analysis of the OEE Toolkit pinpoints where to make improvements that will significantly impact your bottom line. There are no excuses for ineffective equipment, only causes. Expose those causes and root them out today with the OEE Toolkit. Key Benefits: One universal tool -- processes information about machines through the same interface (Basic package covers 10 machines) Calculates losses in availability, performance, and quality Easy to learn and use Every operator can participate Minimal input, maximal information Flexible to the needs of the user Lets you measure the performance of many machines Supports operators in learning about equipment and focusing on the losses Expandable to future needs Key Features: Data-entry screen designed for optimal speed and ease of use Extensive data analysis for concrete information to pinpoint the causes of losses Standardized reporting formats for effective comparisons of equipment effectiveness Color-coded visual control features for determining at a glance whether OEE is in your acceptable range Many ways to analyze and look at data, including: Bar/line graphs of OEE and its components for a specific shift or team for a specificday or period Bar/line graphs of OEE trends over time Bar graphs of OEE and losses in effectiveness over time Pareto charts for time use categories, sorted by minutes, frequency, and average duration Bar graph of specific time use categories over time Commonly used reliability and maintainability indicators: mean time betweenfailures, failure frequency rate, mean time to repair, and failure rate Mountain graph of production output (good product, scrap, rework) over time Bar graph of production and on status (in relation to user-defined target output for each machine) for all machines tracked during a period Pie chart of utilization categories Contents Software CD 112-page manual System Requirements Personal computer with 100 MHz (or higher) Pentium processor 16 Mbytes or more of system RAM 10 Mbytes free hard disk space SVGA 800 x 600 video adapter 4X CD-ROM DRIVE Microsoft Windows-supported color printer Windows 95, Windows 98, or Windows NT 4.0 (with Service Pack 2 or greater) ABOUT THE AUTHOR Arno Koch has been involved in the information technology field for over ten years and has trained hundreds of people in the fields of automation and systems administration and participated in numerous IT projects. He currently is a senior consultant with Blom Consultancy, Netherlands, Europe's leading World Class Manufacturing consultancy bureau. There, he merges his knowledge of IT, administration, and management with the Japanese approach to makingsystems work. Call your Productivity Press Account Manager at 800-394-6868 about multiple-userlicensing and network pricing. Includes: Software CD, 112-page manual, 30 days phone and email technical support Basic package tracks 10 machines. Call for pricing for additional machines

Toyota Production System Concepts

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Author :
Publisher : Mohammed Hamed Ahmed Soliman
ISBN 13 :
Total Pages : 41 pages
Book Rating : 4./5 ( download)

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Book Synopsis Toyota Production System Concepts by : Mohammed Hamed Ahmed Soliman

Download or read book Toyota Production System Concepts written by Mohammed Hamed Ahmed Soliman and published by Mohammed Hamed Ahmed Soliman. This book was released on with total page 41 pages. Available in PDF, EPUB and Kindle. Book excerpt: Giving machines and operators the power to notice when something is wrong and quickly pause their work. This helps companies to increase quality at every step of the process and to have workers and machines work separately for better efficiency. Jidoka is a fundamental concept in the Toyota Production System, which is an important way of doing things in Toyota factories. It is one of the two main principles, along with just-in-time. Jidoka is a system that helps identify problems quickly because if a problem happens, work immediately stops. This helps make things better and prevents mistakes by fixing the main reasons for problems. Jidoka is sometimes referred to as autonomation, which means using automation along with human intelligence. This is because it allows machines to determine if parts are good or bad on their own, without needing someone to watch them. This means that operators don't have to constantly watch machines. This helps them to be more productive because one operator can control many machines at once. This is called multiprocess handling. The idea of jidoka started in the early 1900s when Sakichi Toyoda, who started the Toyota Group, made a machine that would stop on its own if a thread broke in a textile loom. In the past, when a thread would break on the loom, it would make a lot of bad fabric. So, someone had to watch each machine. Toyoda's invention allows one person to operate multiple machines. In Japanese, jidoka means automation, but it is a word created by Toyota that has additional meanings of being more humanistic and creating value.

Machinery Oil Analysis & Condition Monitoring : A Practical Guide to Sampling and Analyzing Oil to Improve Equipment Reliability

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Author :
Publisher : Mohammed Hamed Ahmed Soliman
ISBN 13 :
Total Pages : 75 pages
Book Rating : 4./5 ( download)

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Book Synopsis Machinery Oil Analysis & Condition Monitoring : A Practical Guide to Sampling and Analyzing Oil to Improve Equipment Reliability by : Mohammed Hamed Ahmed Soliman

Download or read book Machinery Oil Analysis & Condition Monitoring : A Practical Guide to Sampling and Analyzing Oil to Improve Equipment Reliability written by Mohammed Hamed Ahmed Soliman and published by Mohammed Hamed Ahmed Soliman. This book was released on 2020-09-27 with total page 75 pages. Available in PDF, EPUB and Kindle. Book excerpt: The laboratory examination of a lubricant's characteristics, suspended impurities, and wear debris is known as oil analysis (OA). OA is carried out as part of regular predictive maintenance to deliver precise and useful data on lubricant and machine condition. Trends can be found by following the findings of oil analysis samples over the course of a certain machine. These trends can help avoid expensive repairs. Tribology is the study of wear in machinery. Tribologists frequently perform or interpret results from oil analyses. Oil analysis is a long-term program that, where relevant, can eventually be more predictive than any of the other technologies. It can take years for a plant's oil program to reach this level of sophistication and effectiveness. This book includes what all practitioners need to know to build an oil analysis program for their machine inspection. This book includes three real case studies and numerous industrial examples to improve machine reliability and enhance the condition monitoring program.

Ultrasound Analysis for Condition Monitoring

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Author :
Publisher : Mohammed Hamed Ahmed Soliman
ISBN 13 :
Total Pages : 66 pages
Book Rating : 4./5 ( download)

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Book Synopsis Ultrasound Analysis for Condition Monitoring by : Mohammed Hamed Ahmed Soliman

Download or read book Ultrasound Analysis for Condition Monitoring written by Mohammed Hamed Ahmed Soliman and published by Mohammed Hamed Ahmed Soliman. This book was released on with total page 66 pages. Available in PDF, EPUB and Kindle. Book excerpt: Many potential exist for minimizing energy waste and increasing asset availability in plants using instruments based on airborne/structure borne ultrasound technology. They broaden the definition of "Condition Monitoring" to cover considerably more than the most elementary mechanical fault examinations. These devices' inspection capabilities range from trending bearing status to determining lack of lubrication, finding compressed air leaks, and detecting arcing, tracking, and corona emissions in both open and enclosed electric equipment since they detect friction, ionization, and turbulence. This method is based on portable equipment that are used to monitor and analyze bearing condition, find leaks (pressure and vacuum), test steam traps and valves, find electrical issues, and spot potential issues with gears, motors, and pumps. This talk will give a quick rundown of the technology, its uses, and energy savings cost analysis and suggested inspection techniques. Ultrasound should be a part of any condition monitoring program. It has wide range of applications and the tool is very handy and easy to use. This book presents the different applications of Ultrasound Detection technique.

The Problem Solving Kata as a Tool for Culture Change: Building True Lean Organizations

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Author :
Publisher : Mohammed Hamed Ahmed Soliman
ISBN 13 :
Total Pages : 74 pages
Book Rating : 4./5 ( download)

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Book Synopsis The Problem Solving Kata as a Tool for Culture Change: Building True Lean Organizations by : Mohammed Hamed Ahmed Soliman

Download or read book The Problem Solving Kata as a Tool for Culture Change: Building True Lean Organizations written by Mohammed Hamed Ahmed Soliman and published by Mohammed Hamed Ahmed Soliman. This book was released on 2022-11-09 with total page 74 pages. Available in PDF, EPUB and Kindle. Book excerpt: Some businesses have reduced staff and made resource cuts to survive the global economic downturn, while others have improved business practices and culture. Unfortunately, there is still a difference between successful and less successful businesses in terms of culture adaptability, people management, and process management. In organisations like Toyota, which, in contrast to its rivals, has a mindset of process improvement, culture drives competitive advantage. Other businesses might benefit from Toyota's teachings by changing their routines for behaving and thinking in order to increase staff performance.

Design Review Based on Failure Mode

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Publisher : personal-lean.org
ISBN 13 :
Total Pages : 76 pages
Book Rating : 4./5 ( download)

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Book Synopsis Design Review Based on Failure Mode by : Mohammed Hamed Ahmed Soliman

Download or read book Design Review Based on Failure Mode written by Mohammed Hamed Ahmed Soliman and published by personal-lean.org. This book was released on 2024-04-07 with total page 76 pages. Available in PDF, EPUB and Kindle. Book excerpt: Toyota doesn't just make high-quality products; they also have a process for making sure everything they do is high-quality. Next time you want to say Toyota isn't that great, think about how their way of doing things could help you make better quality products. Reliability is about having a product or service that can be trusted is really important for making customers happy. This means that the product will work the way the customer wants it to, and it will keep working well for a long time. Quality experts are basically saying that it is very important to focus on improving quality in all aspects of a business. They believe that businesses should prioritize quality in order to be successful. The more complicated the product is, the harder this task gets. Before World War II, the military, aerospace, and aircraft industries used the failure mode and effect analysis (FMEA) approach. Toyota then invented its production system after the war. FMEA has been around since the middle of the 20th century, especially in the aerospace and military industries. FMEA was made in the 1940s and used by the U.S The military works to find and fix problems in production before they happen. The method worked well, so NASA used it for different projects like Apollo and Voyager in the 1960s. Nowadays Six Sigma's project team use FMEA in the Analyze stage of DMAIC because extraordinary quality is not only designed into the product, it is designed into the development process itself. The DRBFM methodology was created by Tatsuhiko Yoshimura, who is an expert in quality and a professor at Kyushu University in Japan. Yoshimura understood that making changes without the right documents can cause design problems. He used the idea of preventing problems before they happen to come up with his own way of thinking called DRBFM.

Industrial Electric Motors

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Author :
Publisher : Mohammed Hamed Ahmed Soliman
ISBN 13 :
Total Pages : 214 pages
Book Rating : 4./5 ( download)

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Book Synopsis Industrial Electric Motors by : Mohammed Hamed Ahmed Soliman

Download or read book Industrial Electric Motors written by Mohammed Hamed Ahmed Soliman and published by Mohammed Hamed Ahmed Soliman. This book was released on 2024-07-08 with total page 214 pages. Available in PDF, EPUB and Kindle. Book excerpt: Taking care of electrical equipment needs a lot of thinking ahead and checking regularly. You can only find problems early if you regularly check things. A careful team of workers can find machine problems by using their senses. They can smell burning insulation, feel excessive heat in bearings, hear strange sounds or vibrations, and see mechanical issues and sparks. Different methods can be used to check how electric motors are working. Taking care of equipment is not only about repairing it when it stops working. It's important to work hard to keep it running smoothly all the time. This means that even when the machines are working well, people who take care of them are still trying to make them better so they stay working well. This book wants to show the best ways to do work that is usually done to avoid problems with motors. This book has everything you need to know about putting in, using, and taking care of motors. It also discusses better ways to check motors using predictive maintenance or condition monitoring. It also shows how FMEA can be used to improve the reliability of electric motors in a system or production process. This book is for everyone, including technical, engineers, managers, leaders, and quality professionals.