Micro Injection Moulding

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Micro Injection Molding

Author : Guido Tosello
Publisher : Carl Hanser Verlag GmbH Co KG
ISBN 13 : 1569906548
Total Pages : 408 pages
Book Rating : 4.5/5 (699 download)

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Book Synopsis Micro Injection Molding by : Guido Tosello

Download or read book Micro Injection Molding written by Guido Tosello and published by Carl Hanser Verlag GmbH Co KG. This book was released on 2018-08-06 with total page 408 pages. Available in PDF, EPUB and Kindle. Book excerpt: "Micro Injection Molding" meets the need for a dedicated book dealing exclusively with micro injection molding and overcoming the challenges of managing and processing polymer materials at ultra-small scales. Micro injection molding is the primary process for the mass production of polymer components with critical dimensions in the sub-millimeter range; however, it is not just a simple downscaling of conventional injection molding, and specific material-process-product interactions must be understood in order to achieve near zero-defect net-shape micro molded products. Micro molding is typically associated with ultra-high accuracy and superior process capabilities. Micro molded products have dimensional tolerances down to the single-digit micrometer range and surface finish with roughness from the sub-micrometer down to a few nanometers range. Micro and nano-structured tool surfaces are reproduced with very high replication fidelity onto the polymer products. Micro injection molding is highly suitable for the manufacture of multifunctional micro components such as micro implants, microfluidic systems, polymer micro optical elements, and micro mechanical systems. This book provides engineers, project managers, researchers, consultants, and other professionals involved in precision polymer processing and micro manufacturing with a comprehensive, up-to-date, and detailed treatment of the main topics related to micro molding, from material and process technology to tooling, to key-enabling technologies, and multimaterial process variations. Contents: • Part 1 – Polymer Materials and Process Micro Technology: micro injection molding machines technology; micro molding process monitoring and control; polymer materials structure and properties in micro injection molding parts; surface replication in micro injection molding • Part 2 – Tooling Technologies for Micro Mold Making: micro machining technologies for micro injection mold making; ultra-precision machining technologies for micro injection mold making; surface treatment of mold tools in micro injection molding • Part 3 – Micro Molding Key-Enabling Technologies: vacuum-assisted micro injection molding; modeling and simulation of micro injection molding; metrological quality assurance in micro injection molding; additive manufacturing for micro tooling and micro part rapid prototyping • Part 4 – Multimaterial Micro Processing: micro powder injection molding; multimaterial micro injection molding

Micro Injection Molding

Author : Tosello Guido
Publisher :
ISBN 13 : 9781523120215
Total Pages : pages
Book Rating : 4.1/5 (22 download)

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Book Synopsis Micro Injection Molding by : Tosello Guido

Download or read book Micro Injection Molding written by Tosello Guido and published by . This book was released on 2018 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:

Micro-Manufacturing Technologies and Their Applications

Author : Irene Fassi
Publisher : Springer
ISBN 13 : 331939651X
Total Pages : 296 pages
Book Rating : 4.3/5 (193 download)

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Book Synopsis Micro-Manufacturing Technologies and Their Applications by : Irene Fassi

Download or read book Micro-Manufacturing Technologies and Their Applications written by Irene Fassi and published by Springer. This book was released on 2017-01-31 with total page 296 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides in-depth theoretical and practical information on recent advances in micro-manufacturing technologies and processes, covering such topics as micro-injection moulding, micro-cutting, micro-EDM, micro-assembly, micro-additive manufacturing, moulded interconnected devices, and microscale metrology. It is designed to provide complementary material for the related e-learning platform on micro-manufacturing developed within the framework of the Leonardo da Vinci project 2013-3748/542424: MIMAN-T: Micro-Manufacturing Training System for SMEs. The book is mainly addressed to technicians and prospective professionals in the sector and will serve as an easily usable tool to facilitate the translation of micro-manufacturing technologies into tangible industrial benefits. Numerous examples are included to assist readers in learning and implementing the described technologies. In addition, an individual chapter is devoted to technological foresight, addressing market analysis and business models for micro-manufacturers.

Micro-Injection Moulding

Author : Cécile Jeggy
Publisher : Presses univ. de Louvain
ISBN 13 : 9782930344553
Total Pages : 296 pages
Book Rating : 4.3/5 (445 download)

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Book Synopsis Micro-Injection Moulding by : Cécile Jeggy

Download or read book Micro-Injection Moulding written by Cécile Jeggy and published by Presses univ. de Louvain. This book was released on 2004 with total page 296 pages. Available in PDF, EPUB and Kindle. Book excerpt: Micro-injection moulding is a new process, and as such it has not been thoroughly investigated until now. The peculiarities related to the three dimensional aspect of the cavity and the very small length and time scales at stake make it a very specific technology compared to conventional injection moulding. The aim of this thesis is to pave the way for micro-injection moulding modelling with a special emphasis on micro-cavity filling. Besides giving insight into the process, this work demonstrates the importance of visco-elastic effects and investigates further related issues. The different steps adopted in this work are the following ones: first an extensive review of the process is proposed, followed by a reflection on micro-cavity filling and polymer behaviour which ends up with the choice of the Giesekus model as an appropriate viscoelastic model for some polymers used in this process. A chapter dedicated to polymer characterization conducted on PC Lexan HF11110R, a micro-injection suited amorphous material, shows that the Newtonian viscosity is very low. In this case, the model admissibility from a mathematical and thermodynamic point of view is not guaranteed. This admissibility is the object of a chapter which provides an analysis for the Giesekus model completed with the PC Lexan material parameters. A further mathematical consequence of a vanishing Newtonian viscosity is that the number of inlet boundary conditions to be prescribed for the extra-stress tensor is reduced to 4 instead of 6 in case of a non-vanishing Newtonian viscosity. A specific numerical scheme to tackle this problem is proposed along with a theta-splitting based method which allows us to separate the viscous and visco-elastic effects in the governing equations and to treat subsequently a modified Stokes sub-problem and a transport sub-problem. Finally, a micromixer design and prototyping is presented as an application of this promising process.

Micro Injection Molding

Author : Guido Tosello
Publisher : Carl Hanser Verlag GmbH Co KG
ISBN 13 : 1569907463
Total Pages : 408 pages
Book Rating : 4.5/5 (699 download)

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Book Synopsis Micro Injection Molding by : Guido Tosello

Download or read book Micro Injection Molding written by Guido Tosello and published by Carl Hanser Verlag GmbH Co KG. This book was released on 2019-06-11 with total page 408 pages. Available in PDF, EPUB and Kindle. Book excerpt: "Micro Injection Molding" meets the need for a dedicated book dealing exclusively with micro injection molding and overcoming the challenges of managing and processing polymer materials at ultra-small scales. Micro injection molding is the primary process for the mass production of polymer components with critical dimensions in the sub-millimeter range; however, it is not just a simple downscaling of conventional injection molding, and specific material-process-product interactions must be understood in order to achieve near zero-defect net-shape micro molded products. Micro molding is typically associated with ultra-high accuracy and superior process capabilities. Micro molded products have dimensional tolerances down to the single-digit micrometer range and surface finish with roughness from the sub-micrometer down to a few nanometers range. Micro and nano-structured tool surfaces are reproduced with very high replication fidelity onto the polymer products. Micro injection molding is highly suitable for the manufacture of multifunctional micro components such as micro implants, microfluidic systems, polymer micro optical elements, and micro mechanical systems. This book provides engineers, project managers, researchers, consultants, and other professionals involved in precision polymer processing and micro manufacturing with a comprehensive, up-to-date, and detailed treatment of the main topics related to micro molding, from material and process technology to tooling, to key-enabling technologies, and multimaterial process variations. Contents: • Part 1 – Polymer Materials and Process Micro Technology: micro injection molding machines technology; micro molding process monitoring and control; polymer materials structure and properties in micro injection molding parts; surface replication in micro injection molding • Part 2 – Tooling Technologies for Micro Mold Making: micro machining technologies for micro injection mold making; ultra-precision machining technologies for micro injection mold making; surface treatment of mold tools in micro injection molding • Part 3 – Micro Molding Key-Enabling Technologies: vacuum-assisted micro injection molding; modeling and simulation of micro injection molding; metrological quality assurance in micro injection molding; additive manufacturing for micro tooling and micro part rapid prototyping • Part 4 – Multimaterial Micro Processing: micro powder injection molding; multimaterial micro injection molding

Injection Molding Handbook

Author : D.V. Rosato
Publisher : Springer Science & Business Media
ISBN 13 : 1461545978
Total Pages : 1484 pages
Book Rating : 4.4/5 (615 download)

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Book Synopsis Injection Molding Handbook by : D.V. Rosato

Download or read book Injection Molding Handbook written by D.V. Rosato and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 1484 pages. Available in PDF, EPUB and Kindle. Book excerpt: This third edition has been written to thoroughly update the coverage of injection molding in the World of Plastics. There have been changes, including extensive additions, to over 50% of the content of the second edition. Many examples are provided of processing different plastics and relating the results to critiCal factors, which range from product design to meeting performance requirements to reducing costs to zero-defect targets. Changes have not been made that concern what is basic to injection molding. However, more basic information has been added concerning present and future developments, resulting in the book being more useful for a long time to come. Detailed explanations and interpretation of individual subjects (more than 1500) are provided, using a total of 914 figures and 209 tables. Throughout the book there is extensive information on problems and solutions as well as extensive cross referencing on its many different subjects. This book represents the ENCYCLOPEDIA on IM, as is evident from its extensive and detailed text that follows from its lengthy Table of CONTENTS and INDEX with over 5200 entries. The worldwide industry encompasses many hundreds of useful plastic-related computer programs. This book lists these programs (ranging from operational training to product design to molding to marketing) and explains them briefly, but no program or series of programs can provide the details obtained and the extent of information contained in this single sourcebook.

Handbook of Metal Injection Molding

Author : Donald F Heaney
Publisher : Woodhead Publishing
ISBN 13 : 0081021534
Total Pages : 704 pages
Book Rating : 4.0/5 (81 download)

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Book Synopsis Handbook of Metal Injection Molding by : Donald F Heaney

Download or read book Handbook of Metal Injection Molding written by Donald F Heaney and published by Woodhead Publishing. This book was released on 2018-11-01 with total page 704 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal injection molding combines the most useful characteristics of powder metallurgy and plastic injection molding to facilitate the production of small, complex-shaped metal components with outstanding mechanical properties. Handbook of Metal Injection Molding, Second Edition provides an authoritative guide to this important technology and its applications. Building upon the success of the first edition, this new edition includes the latest developments in the field and expands upon specific processing technologies. Part one discusses the fundamentals of the metal injection molding process with chapters on topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering. Part two provides a detailed review of quality issues, including feedstock characterisation, modeling and simulation, methods to qualify a MIM process, common defects and carbon content control. Special metal injection molding processes are the focus of part three, which provides comprehensive coverage of micro components, two material/two color structures, and porous metal techniques, as well as automation of the MIM process and metal injection molding of large components. Finally, part four explores metal injection molding of particular materials, and has been expanded to include super alloys, carbon steels, precious metals, and aluminum. With its distinguished editor and expert team of international contributors, the Handbook of Metal Injection Molding is an essential guide for all those involved in the high-volume manufacture of small precision parts, across a wide range of high-tech industries such as microelectronics, biomedical and aerospace engineering. Provides an authoritative guide to metal injection molding and its applications Discusses the fundamentals of the metal injection molding processes and covers topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering Comprehensively examines quality issues such as feedstock characterization, modeling and simulation, common defects and carbon content control

Hot Embossing

Author : Matthias Worgull
Publisher : William Andrew
ISBN 13 : 9780815519744
Total Pages : 368 pages
Book Rating : 4.5/5 (197 download)

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Book Synopsis Hot Embossing by : Matthias Worgull

Download or read book Hot Embossing written by Matthias Worgull and published by William Andrew. This book was released on 2009-09-28 with total page 368 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book is an overview of replication technology for micro- and nanostructures, focusing on the techniques and technology of hot embossing, a scaleable and multi-purpose technology for the manufacture of devices such as BioMEMS and microfluidic devices which are expected to revolutionize a wide range of medical and industrial processes over the coming decade. The hot embossing process for replicating microstructures was developed by the Forschungszentrum Karlsruhe (Karlsruhe Institute of Technology) where the author is head of the Nanoreplication Group. Worgull fills a gap in existing information by fully detailing the technology and techniques of hot embossing. He also covers nanoimprinting, a process related to hot embossing, with examples of actual research topics and new applications in nanoreplication. *A practical and theoretical guide to selecting the materials, machinery and processes involved in microreplication using hot embossing techniques. *Compares different replication processes such as: micro injection molding, micro thermoforming, micro hot embossing, and nanoimprinting *Details commercially available hot embossing machinery and components like tools and mold inserts

Precision Injection Molding

Author : Jehuda Greener
Publisher : Hanser Publications
ISBN 13 :
Total Pages : 354 pages
Book Rating : 4.3/5 (91 download)

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Book Synopsis Precision Injection Molding by : Jehuda Greener

Download or read book Precision Injection Molding written by Jehuda Greener and published by Hanser Publications. This book was released on 2006 with total page 354 pages. Available in PDF, EPUB and Kindle. Book excerpt: One of the key aspects of the production of high precision components is the need to meet extremely tight dimensional tolerances, typically in the submicron range, and maintain these tolerances over the practical lifetimes of the molded articles. In addition, as many of the precision components are utilized in various optoelectronic systems and devices, control of optical and electrical properties is often crucial. The strict control of dimensional and electro-optical properties requires a systematic reexamination of the conventional injection-molding process with special consideration of its impact on the dimensions and electro-optical characteristics of the molded article. This volume examines precision injection molding from different perspectives, covering materials, process and hardware aspects of the technology, with special emphasis on the dimensional integrity and stability of the molded components. Special topics covered in this volume include: dimensional stability of molded plastics, models for warpage development, compact disc molding, process control, crystallization phenomena in injection molding, micro-molding and microfluidics.

Some Critical Issues for Injection Molding

Author : Jian Wang
Publisher : BoD – Books on Demand
ISBN 13 : 9535102974
Total Pages : 285 pages
Book Rating : 4.5/5 (351 download)

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Book Synopsis Some Critical Issues for Injection Molding by : Jian Wang

Download or read book Some Critical Issues for Injection Molding written by Jian Wang and published by BoD – Books on Demand. This book was released on 2012-03-23 with total page 285 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book is composed of different chapters which are related to the subject of injection molding and written by leading international academic experts in the field. It contains introduction on polymer PVT measurements and two main application areas of polymer PVT data in injection molding, optimization for injection molding process, Powder Injection Molding which comprises Ceramic Injection Molding and Metal Injection Molding, ans some special techniques or applications in injection molding. It provides some clear presentation of injection molding process and equipment to direct people in plastics manufacturing to solve problems and avoid costly errors. With useful, fundamental information for knowing and optimizing the injection molding operation, the readers could gain some working knowledge of the injection molding.

Injection Molding

Author : Musa R. Kamal
Publisher : Carl Hanser Verlag GmbH Co KG
ISBN 13 : 3446433732
Total Pages : 950 pages
Book Rating : 4.4/5 (464 download)

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Book Synopsis Injection Molding by : Musa R. Kamal

Download or read book Injection Molding written by Musa R. Kamal and published by Carl Hanser Verlag GmbH Co KG. This book was released on 2012-11-12 with total page 950 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book attempts to survey the state of the science and technology of the injection molding process. It represents a comprehensive, balanced mix of practical and theoretical aspects for a wide range of injection molding applications. The authors of the 21 chapters are experts and leaders in their respective areas of specialization in the injection molding field. While it is not possible to cover all aspects of such a dynamic growing field, we hope that the reader will find sufficient information and background to become acquainted, at various levels of depth, with key components of the science and technology of injection molding. Contents: Injection Molding: Introduction and General Background Injection Molding Machines, Tools, and Processes The Plasticating System for Injection Molding Machines Non-Conventional Injection Molds Gas Assisted Injection Molding Water Injection Techniques (WIT) Flow Induced Fiber Micro-Structure in Injection Molding of Fiber Reinforced Materials Injection Foam Molding Powder Metal Injection Molding Micro Injection Molding Internal Visualization of Mold Cavity and Heating Cylinder Injection Molding Control Optimal Design for Injection Molding Development of Injection Molding Simulation Three-Dimensional Injection Molding Simulation Viscoelastic Instabilities in Injection Molding Evolution of Structural Hierarchy in Injection Molded Semicrystalline Polymers Modeling Aspects of Post-Filling Steps in Injection Molding Volumetric and Anisotropic Shrinkage in Injection Moldings of Thermoplastics Three-Dimensional Simulation of Gas-Assisted and Co-Injection Molding Processes Co-Injection Molding of Polymers

Industrializing Additive Manufacturing - Proceedings of Additive Manufacturing in Products and Applications - AMPA2017

Author : Mirko Meboldt
Publisher : Springer
ISBN 13 : 3319668668
Total Pages : 362 pages
Book Rating : 4.3/5 (196 download)

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Book Synopsis Industrializing Additive Manufacturing - Proceedings of Additive Manufacturing in Products and Applications - AMPA2017 by : Mirko Meboldt

Download or read book Industrializing Additive Manufacturing - Proceedings of Additive Manufacturing in Products and Applications - AMPA2017 written by Mirko Meboldt and published by Springer. This book was released on 2017-09-05 with total page 362 pages. Available in PDF, EPUB and Kindle. Book excerpt: These proceedings exchange ideas and knowledge among engineers, designers and managers on how to support real-world value chains by developing additive manufactured series products. The papers from the conference show a holistic, multidisciplinary view.

Micro/Nano Manufacturing

Author : Hans Nørgaard Hansen
Publisher : MDPI
ISBN 13 : 3038426040
Total Pages : 191 pages
Book Rating : 4.0/5 (384 download)

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Book Synopsis Micro/Nano Manufacturing by : Hans Nørgaard Hansen

Download or read book Micro/Nano Manufacturing written by Hans Nørgaard Hansen and published by MDPI. This book was released on 2018-07-03 with total page 191 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book is a printed edition of the Special Issue "Micro/Nano Manufacturing" that was published in Micromachines

Micromanufacturing Engineering and Technology

Author : Yi Qin
Publisher : William Andrew
ISBN 13 : 081551980X
Total Pages : 429 pages
Book Rating : 4.8/5 (155 download)

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Book Synopsis Micromanufacturing Engineering and Technology by : Yi Qin

Download or read book Micromanufacturing Engineering and Technology written by Yi Qin and published by William Andrew. This book was released on 2010-07-02 with total page 429 pages. Available in PDF, EPUB and Kindle. Book excerpt: Micromanufacturing Engineering and Technology presents applicable knowledge of technology, equipment and applications, and the core economic issues of micromanufacturing for anyone with a basic understanding of manufacturing, material, or product engineering. It explains micro-engineering issues (design, systems, materials, market and industrial development), technologies, facilities, organization, competitiveness, and innovation with an analysis of future potential. The machining, forming, and joining of miniature / micro-products are all covered in depth, covering: grinding/milling, laser applications, and photo chemical etching; embossing (hot & UV), injection molding and forming (bulk, sheet, hydro, laser); mechanical assembly, laser joining, soldering, and packaging. Presents case studies, material and design considerations, working principles, process configurations, and information on tools, equipment, parameters and control Explains the many facets of recently emerging additive / hybrid technologies and systems, incl: photo-electric-forming, liga, surface treatment, and thin film fabrication Outlines system engineering issues pertaining to handling, metrology, testing, integration and software Explains widely used micro parts in bio / medical industry, information technology and automotive engineering Covers technologies in high demand, such as: micro-mechanical-cutting, lasermachining, micro-forming, micro-EDM, micro-joining, photo-chemical-etching, photo-electro-forming, and micro-packaging

Powder Injection Molding

Author : Randall M. German
Publisher :
ISBN 13 :
Total Pages : 282 pages
Book Rating : 4.0/5 ( download)

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Book Synopsis Powder Injection Molding by : Randall M. German

Download or read book Powder Injection Molding written by Randall M. German and published by . This book was released on 2003 with total page 282 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Integral/Structural Polymer Foams

Author : Fyodor A. Shutov
Publisher : Springer Science & Business Media
ISBN 13 : 3662024861
Total Pages : 308 pages
Book Rating : 4.6/5 (62 download)

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Book Synopsis Integral/Structural Polymer Foams by : Fyodor A. Shutov

Download or read book Integral/Structural Polymer Foams written by Fyodor A. Shutov and published by Springer Science & Business Media. This book was released on 2013-03-14 with total page 308 pages. Available in PDF, EPUB and Kindle. Book excerpt: Integral, or structural, foams are one of the most remarkable materials that have been developed over the last fifteen years. As with all rapidly growing fields, the terminology seems to have grown even faster. Thus there are two names for the material structure itself. In the United States and in Japan the term for these plastics is Structural Foams, whereas in Europe and the USSR the term used is usually Integral Foams. We have adhered to the European term in the text and hope our colleagues will bear with us. Integral foams have a specific structure: a cellular core that gradually turns into a solid skin. The skin gives the part its form and stiffness, while the cellular core contributes to the very high strength-to-weight values of the material. These are higher than those of some unfoamed plastics and metals. The sandwich-like structure with its unique mechanical properties was prompted by nature. Wood and bone are strong and light-weight natural materials having a cellular structure. Since the sandwich-like structure of the integral foams resembles that of natural wood, the foams are often referred to as artifical wood or plastic wood, thereby emphasizing not only the formal structural similarity of these materials, but also one of the main functional applications of integral foams - replacement of wooden articles in various fields of engineering and construction.

Principles of Polymer Processing

Author : Zehev Tadmor
Publisher : John Wiley & Sons
ISBN 13 : 0470355921
Total Pages : 1004 pages
Book Rating : 4.4/5 (73 download)

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Book Synopsis Principles of Polymer Processing by : Zehev Tadmor

Download or read book Principles of Polymer Processing written by Zehev Tadmor and published by John Wiley & Sons. This book was released on 2013-12-02 with total page 1004 pages. Available in PDF, EPUB and Kindle. Book excerpt: Thoroughly revised edition of the classic text on polymer processing The Second Edition brings the classic text on polymer processing thoroughly up to date with the latest fundamental developments in polymer processing, while retaining the critically acclaimed approach of the First Edition. Readers are provided with the complete panorama of polymer processing, starting with fundamental concepts through the latest current industry practices and future directions. All the chapters have been revised and updated, and four new chapters have been added to introduce the latest developments. Readers familiar with the First Edition will discover a host of new material, including: * Blend and alloy microstructuring * Twin screw-based melting and chaotic mixing mechanisms * Reactive processing * Devolatilization--theory, mechanisms, and industrial practice * Compounding--theory and industrial practice * The increasingly important role of computational fluid mechanics * A systematic approach to machine configuration design The Second Edition expands on the unique approach that distinguishes it from comparative texts. Rather than focus on specific processing methods, the authors assert that polymers have a similar experience in any processing machine and that these experiences can be described by a set of elementary processing steps that prepare the polymer for any of the shaping methods. On the other hand, the authors do emphasize the unique features of particular polymer processing methods and machines, including the particular elementary step and shaping mechanisms and geometrical solutions. Replete with problem sets and a solutions manual for instructors, this textbook is recommended for undergraduate and graduate students in chemical engineering and polymer and materials engineering and science. It will also prove invaluable for industry professionals as a fundamental polymer processing analysis and synthesis reference.