Industrial Problem Solving

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Industrial Problem Solving Simplified

Author : Ralph R. Pawlak
Publisher : Apress
ISBN 13 : 1430265779
Total Pages : 218 pages
Book Rating : 4.4/5 (32 download)

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Book Synopsis Industrial Problem Solving Simplified by : Ralph R. Pawlak

Download or read book Industrial Problem Solving Simplified written by Ralph R. Pawlak and published by Apress. This book was released on 2013-12-26 with total page 218 pages. Available in PDF, EPUB and Kindle. Book excerpt: Industrial Problem Solving Simplified provides a roadmap for solving manufacturing problems. Containing numerous examples of actual problems and their solutions in various industrial environments, it is for novice as well as experienced manufacturing owners, managers, quality representatives, consultants, trainers, and procurement professionals. Author Ralph Pawlak’s roadmap is a proven system that has been used to eliminate major manufacturing problems in electronics, casting, blow molding, and assembly operations. What’s more, it has been used effectively in the manufacture of toys, juvenile products, chemicals, automotive engines, and innumerable components of many manufacturing facilities—and in the U.S., Canada, China, and Europe. The book’s insights into problem causes and the methods to solve them once and for all are applicable to most problems in most industries. Pawlak, with decades of experience as manager of manufacturing, quality, and plant engineering for General Motors, Fisher Price, Vibratech, and others, offers tools to solve problems and shows how to use them. You’ll learn how to use tools like quality check sheets, flow diagrams, concept sheets, duo diagrams, variation plots, sketches, sum-of-extremes tests, good versus bad comparisons, fractionals with interactions, and many-level checks. What’s more, these are tools anyone can put to good use today. No special knowledge of statistics, or advanced math or engineering, is required. If you can add, subtract, multiply, and divide—and use your eyes and ears—you can learn to solve industrial problems like a pro. This book will help you: 1. Clarify the conditions that cause problems 2. Define the cause of problems 3. Generate clues as to the causes of problems and their solutions 4. Collect accurate and relevant data 5. Use specific tools to solve problems effectively 6. Establish consistent work processes to ensure problems do not return Industrial Problem Solving Simplified will empower you and your people not just to solve manufacturing problems but optimize processes, improve productivity, and save money. With the plans, examples, and worksheets in this book, you will become a proficient problem solver. What you’ll learn How to determine problem causes How to identify defects How to manage the problem and its solution through data collection and clue generation How to use simple analysis tools How to establish a consistent work process to maintain improvements after the problem is solved Who this book is for Owners, managers, line workers, quality controllers, consultants, trainers, purchasing agents, and others in any company that has manufacturing facilities in house or outsourced. Table of ContentsDefine the Problem Define Fault Characteristics Construct a Concept Sheet Develop a Plan of Attack Collect Relevant Data Clue Generation Choose and Use Analysis Tools Use Innovative Analysis Tools Establish Consistent Work Patterns Many-Level Reviews Summary Fractional Explained Interaction Explained Cracked or Broken Example Torque to Turn Example Confirmation of Sum of Ends Test Definitions

Lean Problem Solving and QC Tools for Industrial Engineers

Author : Maharshi Samanta
Publisher : CRC Press
ISBN 13 : 0429806841
Total Pages : 260 pages
Book Rating : 4.4/5 (298 download)

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Book Synopsis Lean Problem Solving and QC Tools for Industrial Engineers by : Maharshi Samanta

Download or read book Lean Problem Solving and QC Tools for Industrial Engineers written by Maharshi Samanta and published by CRC Press. This book was released on 2019-04-16 with total page 260 pages. Available in PDF, EPUB and Kindle. Book excerpt: The manufacturing and service sector needs to resolve a lot of issues relating to products, process and service in everyday operation. Successful resolution depends on the methodology, rigor and systematic implementation techniques. The essential purpose of this book is to impart the necessary knowledge to the reader about concepts in six sigma problem-solving providing sufficient knowledge of problem lifecycle and ways to address the various issues arising therein. The 7 QC tools and A3 strategy are described and analyzed in detail with various examples encompassing a step by step approach a professional must know to address a problem in an industrial engineering set up. Key Features Conceptualizes six sigmas problem-solving providing sufficient knowledge of problem lifecycle and ways to address the various issues for manufacturing industry professionals Enables effective use of 7 QC tools for solving problems Addresses the problem- solving part very specifically in all the contexts of PDCA cycle of improvement, DMAIC methodology of organizational transformation, and TPM & TQM culture of productivity and quality improvement Written with A3 theme throughout enabling each problem-solving tool to follow a structured approach Includes relevant and practical examples and applications

Solving Complex Industrial Problems without Statistics

Author : Ralph R. Pawlak
Publisher : CRC Press
ISBN 13 : 1498759092
Total Pages : 143 pages
Book Rating : 4.4/5 (987 download)

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Book Synopsis Solving Complex Industrial Problems without Statistics by : Ralph R. Pawlak

Download or read book Solving Complex Industrial Problems without Statistics written by Ralph R. Pawlak and published by CRC Press. This book was released on 2017-12-19 with total page 143 pages. Available in PDF, EPUB and Kindle. Book excerpt: Presenting: Problem Solving Sans Statistics Enhance your problem-solving skills, and improve your company’s profitability using the methods outlined in Solving Complex Industrial Problems without Statistics. Introducing a process that involves working through problems and solutions without relying on complicated statistical design or analysis, this book pulls away from data-driven thinking and provides the problem solver with a new way of solving problems. Utilizing techniques that have been applied in facilities throughout the U.S., Canada, Italy, China, and Hong Kong, it demonstrates the use of process and problem differences and similarities, and provides a better understanding of analogous comparisons. The book incorporates visual analysis tools and problem examples in a format that facilitates comprehension and learning, presents novel concepts that do not require numbers or statistics, and provides a better understanding of the solution system/process overall. Each chapter presents new information, as well as case studies that include: Different problem situations Short histories detailing the operation, condition, and circumstances that were present at the time of each study Photographs, sketches, or tables with simple explanations to describe the circumstances, conditions, and the actions taken Methods of solution in rudimentary form Chapter summaries to review important mechanisms and workings Final summaries to tie together the important methods and techniques that facilitate easy problem solutions Solving Complex Industrial Problems without Statistics provides valuable insight into the solution of complex quality and manufacturing problems, without the use of statistics, and is essential to anyone involved in quality, control, problem-solving activities, or total quality management.

Fundamentals of Industrial Problem Solving

Author : Zdravko I. Stefanov
Publisher : John Wiley & Sons
ISBN 13 : 1119543185
Total Pages : 412 pages
Book Rating : 4.1/5 (195 download)

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Book Synopsis Fundamentals of Industrial Problem Solving by : Zdravko I. Stefanov

Download or read book Fundamentals of Industrial Problem Solving written by Zdravko I. Stefanov and published by John Wiley & Sons. This book was released on 2022-08-16 with total page 412 pages. Available in PDF, EPUB and Kindle. Book excerpt: Teaches Readers How to Apply a Structured Problem-Solving Methodology for Industrial Fields Based on Sound Scientific Principles As modern industrial processes have become increasingly complex, complicated multi-factor problems have emerged. These complex problems end up costing companies millions of dollars every day. Existing problem-solving techniques are only effective to a certain point. This book provides a solution to a myriad of industrial problems by using first principles and rigorous hypothesis testing. Key topics covered within the work include: How to use the latest research, advanced modeling, big data mining, analytical testing, and many other techniques to systematically create and test hypotheses surrounding why a process is malfunctioning How to use scenario development to frame a team’s understanding of why a process is malfunctioning How to approach today’s lack of experienced industrial workers, whose failure to approach problem solving from first fundamentals are causing myriad of inefficiencies in industry How to use multiple methodologies together with an emphasis on first principles and mechanistic math modeling as a basis to industrial problem solving Engineers of any discipline working in both research and development of manufacturing environments, along with professionals in any industrial discipline looking to reduce costs will be able to use this work to both understand and pragmatically solve the pressing issues we see in today’s industrial market.

Process Engineering Problem Solving

Author : Joseph M. Bonem
Publisher : John Wiley & Sons
ISBN 13 : 0470378050
Total Pages : 296 pages
Book Rating : 4.4/5 (73 download)

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Book Synopsis Process Engineering Problem Solving by : Joseph M. Bonem

Download or read book Process Engineering Problem Solving written by Joseph M. Bonem and published by John Wiley & Sons. This book was released on 2008-09-26 with total page 296 pages. Available in PDF, EPUB and Kindle. Book excerpt: Avoid wasting time and money on recurring plant process problems by applying the practical, five-step solution in Process Engineering Problem Solving: Avoiding "The Problem Went Away, but it Came Back" Syndrome. Combine cause and effect problem solving with the formulation of theoretically correct working hypotheses and find a structural and pragmatic way to solve real-world issues that tend to be chronic or that require an engineering analysis. Utilize the fundamentals of chemical engineering to develop technically correct working hypotheses that are key to successful problem solving.

Industrial Mathematics

Author : Avner Friedman
Publisher : SIAM
ISBN 13 : 9781611971545
Total Pages : 149 pages
Book Rating : 4.9/5 (715 download)

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Book Synopsis Industrial Mathematics by : Avner Friedman

Download or read book Industrial Mathematics written by Avner Friedman and published by SIAM. This book was released on 1994-01-01 with total page 149 pages. Available in PDF, EPUB and Kindle. Book excerpt: Industrial mathematics is a fast growing field within the mathematical sciences. It is characterized by the origin of the problems which it engages; they all come from industry: research and development, finances, and communications. The common feature running through this enterprise is the goal of gaining a better understanding of industrial models and processes through mathematical ideas and computations. The authors of this book have undertaken the approach of presenting real industrial problems and their mathematical modeling as a motivation for developing mathematical methods that are needed for solving the problems. With each chapter presenting one important problem that arises in today's industry, and then studying the problem by mathematical analysis and computation, this book introduces the reader to many new ideas and methods from ordinary and partial differential equations, and from integral equations and control theory. It brings the excitement of real industrial problems into the undergraduate mathematical curriculum. The problems selected are accessible to students who have already taken what in many colleges and universities constitutes the first two-year basic Calculus sequence. A working knowledge of Fortran, Pascal, or C language is required.

Problem Solving for Process Operators and Specialists

Author : Joseph M. Bonem
Publisher : John Wiley & Sons
ISBN 13 : 047093462X
Total Pages : 228 pages
Book Rating : 4.4/5 (79 download)

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Book Synopsis Problem Solving for Process Operators and Specialists by : Joseph M. Bonem

Download or read book Problem Solving for Process Operators and Specialists written by Joseph M. Bonem and published by John Wiley & Sons. This book was released on 2011-04-18 with total page 228 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides methods to train process operators to solve challenging problems. The book is split into two parts. The first part consists of two parts; first developing a daily monitoring system and second providing a structured 5 step problem solving approach that combines cause and effect problem solving thinking with the formulation of theoretically correct hypotheses. The 5 step approach emphasizes the classical problem solving approach (defining the sequence of events) with the addition of the steps of formulating a theoretically correct working hypothesis, providing a means to test the hypothesis, and providing a foolproof means to eliminate the problem. The initial part of the book focuses on defining the problem that must be solved and obtaining the location, time and quantity based specifications of the problem. This part of the book also presents techniques to find and define problems at an early point before they progress to the critical level. The second part of the book deals with the utilization of fundamental chemical engineering skills to develop a technically correct working hypothesis that is the key to successful problem solving. The primary emphasis is on simple pragmatic calculation techniques that are theoretically correct. It is believed that any operator can perform these calculations if he is provided the correct prototype. Throughout the book, the theory behind each pragmatic calculation technique is explained in understandable terms prior to presenting the author's approach. These techniques have been developed by the author in 50+ years of industrial experience. The book includes many sample problems and examples of real world problem solving. Using these techniques, theoretically correct working hypotheses can be developed in an expedient fashion.

Problem-Solving Through Problems

Author : Loren C. Larson
Publisher : Springer Science & Business Media
ISBN 13 : 1461254981
Total Pages : 322 pages
Book Rating : 4.4/5 (612 download)

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Book Synopsis Problem-Solving Through Problems by : Loren C. Larson

Download or read book Problem-Solving Through Problems written by Loren C. Larson and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 322 pages. Available in PDF, EPUB and Kindle. Book excerpt: This is a practical anthology of some of the best elementary problems in different branches of mathematics. Arranged by subject, the problems highlight the most common problem-solving techniques encountered in undergraduate mathematics. This book teaches the important principles and broad strategies for coping with the experience of solving problems. It has been found very helpful for students preparing for the Putnam exam.

Problem Solving for New Engineers

Author : Melisa Buie
Publisher : CRC Press
ISBN 13 : 1351996436
Total Pages : 337 pages
Book Rating : 4.3/5 (519 download)

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Book Synopsis Problem Solving for New Engineers by : Melisa Buie

Download or read book Problem Solving for New Engineers written by Melisa Buie and published by CRC Press. This book was released on 2017-07-20 with total page 337 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book brings a fresh new approach to practical problem solving in engineering, covering the critical concepts and ideas that engineers must understand to solve engineering problems. Problem Solving for New Engineers: What Every Engineering Manager Wants You to Know provides strategy and tools needed for new engineers and scientists to become apprentice experimenters armed only with a problem to solve and knowledge of their subject matter. When engineers graduate, they enter the work force with only one part of what’s needed to effectively solve problems -- Problem solving requires not just subject matter expertise but an additional knowledge of strategy. With the combination of both knowledge of subject matter and knowledge of strategy, engineering problems can be attacked efficiently. This book develops strategy for minimizing, eliminating, and finally controlling unwanted variation such that all intentional variation is truly representative of the variables of interest.

Simplified TRIZ

Author : Kalevi Rantanen
Publisher : Taylor & Francis
ISBN 13 : 1351792423
Total Pages : 282 pages
Book Rating : 4.3/5 (517 download)

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Book Synopsis Simplified TRIZ by : Kalevi Rantanen

Download or read book Simplified TRIZ written by Kalevi Rantanen and published by Taylor & Francis. This book was released on 2017-09-22 with total page 282 pages. Available in PDF, EPUB and Kindle. Book excerpt: The revised and updated third edition of Simplified TRIZ: New Problem Solving Applications for Technical and Business Professionals, 3rd Edition continues to demystify TRIZ (systematic innovation), the internationally acclaimed problem solving technique. It demonstrates how TRIZ can be used as a stand alone methodology or used to enhance Lean, Six Sigma, and other systems of organizational improvement. Simplified TRIZ 3rd Edition once again strikes the perfect balance between overly complex and overly simplified, making the effective application of TRIZ accessible to a wide audience. In addition to numerous exercises, worksheets, and tables that further illustrate the concepts of this multinational method, this indispensible volume: Presents a new model for problem solving based on four TRIZ tenets ― contradictions, resources, ideality, and patterns of evolution ― elucidated for better understanding and application Contains three new chapters: Functional analysis - Emphasizes a "how to" approach to functional analysis that strongly improves your ability to define the problem to be solved, radically enhancing the value of the creative solutions that TRIZ makes possible. Innovative solutions for difficult challenges – Two detailed case studies sharing the experiences in solving challenging problems in innovative ways Systematic Innovation on the fly – How to utilize individual innovation tools for quick innovative effect Multiple other new case studies throughout The addition of Lean in the chapter on integrated methodologies More links between chapters increasing the understanding of application More application examples demonstrating application techniques of professionals Clarifies how the patterns of evolution are used to generate both "what-if" scenarios, and real-world forecasts with remarkable accuracy. Illustrates how small and large companies, government agencies, and other groups of people are using TRIZ and achieving significant results and gives you step-by-step instructions on bringing TRIZ into your organization. With the valuable tools explained within these pages you will be able to find innovative solutions to problems, understand the natural evolution of systems, and develop more and better ideas faster.

The Ideal Problem Solver

Author : John Bransford
Publisher : W H Freeman & Company
ISBN 13 : 9780716722052
Total Pages : 262 pages
Book Rating : 4.7/5 (22 download)

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Book Synopsis The Ideal Problem Solver by : John Bransford

Download or read book The Ideal Problem Solver written by John Bransford and published by W H Freeman & Company. This book was released on 1993 with total page 262 pages. Available in PDF, EPUB and Kindle. Book excerpt: Provocative, challenging, and fun, The Ideal Problem Solver offers a sound, methodical approach for resolving problems based on the IDEAL (Identify, Define, Explore, Act, Look) model. The authors suggest new strategies for enhancing creativity, improving memory, criticizing ideas and generating alternatives, and communicating more effectively with a wider range of people. Using the results of laboratory research previously available only in a piece-meal fashion or in scientific journals, Bransford and Stein discuss such issues as Teaming new information, overcoming blocks to creativity, and viewing problems from a variety of perspectives.

Industrial Problem Solving Simplified

Author : Ralph R. Pawlak
Publisher : Apress
ISBN 13 : 1430265787
Total Pages : 218 pages
Book Rating : 4.4/5 (32 download)

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Book Synopsis Industrial Problem Solving Simplified by : Ralph R. Pawlak

Download or read book Industrial Problem Solving Simplified written by Ralph R. Pawlak and published by Apress. This book was released on 2014-02-28 with total page 218 pages. Available in PDF, EPUB and Kindle. Book excerpt: Industrial Problem Solving Simplified provides a roadmap for solving manufacturing problems. Containing numerous examples of actual problems and their solutions in various industrial environments, it is for novice as well as experienced manufacturing owners, managers, quality representatives, consultants, trainers, and procurement professionals. Author Ralph Pawlak’s roadmap is a proven system that has been used to eliminate major manufacturing problems in electronics, casting, blow molding, and assembly operations. What’s more, it has been used effectively in the manufacture of toys, juvenile products, chemicals, automotive engines, and innumerable components of many manufacturing facilities—and in the U.S., Canada, China, and Europe. The book’s insights into problem causes and the methods to solve them once and for all are applicable to most problems in most industries. Pawlak, with decades of experience as manager of manufacturing, quality, and plant engineering for General Motors, Fisher Price, Vibratech, and others, offers tools to solve problems and shows how to use them. You’ll learn how to use tools like quality check sheets, flow diagrams, concept sheets, duo diagrams, variation plots, sketches, sum-of-extremes tests, good versus bad comparisons, fractionals with interactions, and many-level checks. What’s more, these are tools anyone can put to good use today. No special knowledge of statistics, or advanced math or engineering, is required. If you can add, subtract, multiply, and divide—and use your eyes and ears—you can learn to solve industrial problems like a pro. This book will help you: 1. Clarify the conditions that cause problems 2. Define the cause of problems 3. Generate clues as to the causes of problems and their solutions 4. Collect accurate and relevant data 5. Use specific tools to solve problems effectively 6. Establish consistent work processes to ensure problems do not return Industrial Problem Solving Simplified will empower you and your people not just to solve manufacturing problems but optimize processes, improve productivity, and save money. With the plans, examples, and worksheets in this book, you will become a proficient problem solver.

Quantitative Problem Solving Methods in the Airline Industry

Author : Cynthia Barnhart
Publisher : Springer Science & Business Media
ISBN 13 : 1461416078
Total Pages : 461 pages
Book Rating : 4.4/5 (614 download)

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Book Synopsis Quantitative Problem Solving Methods in the Airline Industry by : Cynthia Barnhart

Download or read book Quantitative Problem Solving Methods in the Airline Industry written by Cynthia Barnhart and published by Springer Science & Business Media. This book was released on 2011-12-21 with total page 461 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book reviews operations research theory, applications and practice in airline planning and operations. It examines the business and technical landscape, details best practices, and identifies open questions and areas for future research.

Problem Solving 101

Author : Ken Watanabe
Publisher : Penguin
ISBN 13 : 1101029188
Total Pages : 130 pages
Book Rating : 4.1/5 (1 download)

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Book Synopsis Problem Solving 101 by : Ken Watanabe

Download or read book Problem Solving 101 written by Ken Watanabe and published by Penguin. This book was released on 2009-03-05 with total page 130 pages. Available in PDF, EPUB and Kindle. Book excerpt: The fun and simple problem-solving guide that took Japan by storm Ken Watanabe originally wrote Problem Solving 101 for Japanese schoolchildren. His goal was to help shift the focus in Japanese education from memorization to critical thinking, by adapting some of the techniques he had learned as an elite McKinsey consultant. He was amazed to discover that adults were hungry for his fun and easy guide to problem solving and decision making. The book became a surprise Japanese bestseller, with more than 370,000 in print after six months. Now American businesspeople can also use it to master some powerful skills. Watanabe uses sample scenarios to illustrate his techniques, which include logic trees and matrixes. A rock band figures out how to drive up concert attendance. An aspiring animator budgets for a new computer purchase. Students decide which high school they will attend. Illustrated with diagrams and quirky drawings, the book is simple enough for a middleschooler to understand but sophisticated enough for business leaders to apply to their most challenging problems.

Industrial Problem Solving

Author : Robert W. Traver
Publisher :
ISBN 13 : 9780933931138
Total Pages : 167 pages
Book Rating : 4.9/5 (311 download)

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Book Synopsis Industrial Problem Solving by : Robert W. Traver

Download or read book Industrial Problem Solving written by Robert W. Traver and published by . This book was released on 1989 with total page 167 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Problem-Solving Strategies

Author : Arthur Engel
Publisher : Springer Science & Business Media
ISBN 13 : 0387226419
Total Pages : 403 pages
Book Rating : 4.3/5 (872 download)

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Book Synopsis Problem-Solving Strategies by : Arthur Engel

Download or read book Problem-Solving Strategies written by Arthur Engel and published by Springer Science & Business Media. This book was released on 2008-01-19 with total page 403 pages. Available in PDF, EPUB and Kindle. Book excerpt: A unique collection of competition problems from over twenty major national and international mathematical competitions for high school students. Written for trainers and participants of contests of all levels up to the highest level, this will appeal to high school teachers conducting a mathematics club who need a range of simple to complex problems and to those instructors wishing to pose a "problem of the week", thus bringing a creative atmosphere into the classrooms. Equally, this is a must-have for individuals interested in solving difficult and challenging problems. Each chapter starts with typical examples illustrating the central concepts and is followed by a number of carefully selected problems and their solutions. Most of the solutions are complete, but some merely point to the road leading to the final solution. In addition to being a valuable resource of mathematical problems and solution strategies, this is the most complete training book on the market.

Quality Problem Solving

Author : Gerald F. Smith
Publisher : McGraw-Hill Companies
ISBN 13 : 9780873893947
Total Pages : 0 pages
Book Rating : 4.8/5 (939 download)

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Book Synopsis Quality Problem Solving by : Gerald F. Smith

Download or read book Quality Problem Solving written by Gerald F. Smith and published by McGraw-Hill Companies. This book was released on 1998 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: An in-depth and comprehensive reference, this text offers problem solving insights and prescriptions for those trying to solve complex, real-world quality problems.