Autonomous Maintenance in Seven Steps

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Author :
Publisher : Routledge
ISBN 13 : 1351464981
Total Pages : 248 pages
Book Rating : 4.3/5 (514 download)

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Book Synopsis Autonomous Maintenance in Seven Steps by : Fumio Gotoh

Download or read book Autonomous Maintenance in Seven Steps written by Fumio Gotoh and published by Routledge. This book was released on 2020-04-15 with total page 248 pages. Available in PDF, EPUB and Kindle. Book excerpt: Autonomous maintenance is an especially important pillar of Total Productive Maintenance (TPM) because it enlists the intelligence and skills of the people who are most familiar with factory machines-- equipment operators. Operators learn the maintenance skills they need to know through a seven-step autonomous maintenance program. Most companies in the West stop after implementing the first few steps and never realize the full benefits of autonomous maintenance. This book contains comprehensive coverage of all seven steps--not just the first three or four.It includes:An overview of autonomous maintenance features and checklists for step audits to certify team achievement at each AM step.TPM basics such as the six big losses, overall equipment effectiveness (OEE), causes of losses, and six major TPM activities.An implementation plan for TPM and five countermeasures for achieving zero breakdowns.Useful guidelines and case studies in applying AM to manual work such as assembly, inspection, and material handling.Integrates examples from Toyota, Asai Glass, Bridgestone, Hitachi, and other top companies.By treating machines as partners and taking responsibility for them, you get machines that you can rely on and help maintain an energized and responsive workplace. For companies that are serious about taking autonomous maintenance beyond mere cleaning programs, this is an essential sourcebook and implementation support.

Introduction to TPM

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Publisher :
ISBN 13 :
Total Pages : 172 pages
Book Rating : 4.:/5 (319 download)

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Book Synopsis Introduction to TPM by : Seiichi Nakajima

Download or read book Introduction to TPM written by Seiichi Nakajima and published by . This book was released on 1988 with total page 172 pages. Available in PDF, EPUB and Kindle. Book excerpt: TPM (Total Productive Maintenance) is an innovative approach to maintenance. This book introduces TPM to managers and outlines a three-year program for systematic TPM development and implementation.

TPM in Process Industries

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Author :
Publisher : Routledge
ISBN 13 : 1351407422
Total Pages : 416 pages
Book Rating : 4.3/5 (514 download)

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Book Synopsis TPM in Process Industries by : Tokutaro Suzuki

Download or read book TPM in Process Industries written by Tokutaro Suzuki and published by Routledge. This book was released on 2017-10-06 with total page 416 pages. Available in PDF, EPUB and Kindle. Book excerpt: Process industries have a particularly urgent need for collaborative equipment management systems, but until now have lacked for programs directed toward their specific needs. TPM in Process lndustries brings together top consultants from the Japan Institute of Plant Maintenance to modify the original TPM Development Program. In this volume, they demonstrate how to analyze process environments and equipment issues including process loss structure and calculation, autonomous maintenance, equipment and process improvement, and quality maintenance. For all organizations managing large equipment, facing low operator/machine ratios, or implementing extensive improvement, this text is an invaluable resource.

7 Autonomous Maintenance Steps Poster

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Publisher :
ISBN 13 : 9781926537061
Total Pages : pages
Book Rating : 4.5/5 (37 download)

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Book Synopsis 7 Autonomous Maintenance Steps Poster by : Enna

Download or read book 7 Autonomous Maintenance Steps Poster written by Enna and published by . This book was released on 2017-05-16 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The 7 Autonomous Maintenance Steps poster is used during an implemented TPM program to ensure that all maintenance staff and operators are clear on the principles for autonomous maintenance.

Implementing TPM

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Author :
Publisher : CRC Press
ISBN 13 : 1000123375
Total Pages : 216 pages
Book Rating : 4.0/5 (1 download)

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Book Synopsis Implementing TPM by : Andrew Ginder

Download or read book Implementing TPM written by Andrew Ginder and published by CRC Press. This book was released on 2020-08-26 with total page 216 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides an understanding of the complexity and comprehensiveness of the total productive maintenance (TPM) process. It supplements works by Japanese authors with guidance and detail on how the TPM process relates to North American plants or facilities.

Principles And Practice Of Total Productive Maintenance

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Publisher : Allied Publishers
ISBN 13 : 9788170238058
Total Pages : 344 pages
Book Rating : 4.2/5 (38 download)

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Book Synopsis Principles And Practice Of Total Productive Maintenance by : BIKASH. BHADURY

Download or read book Principles And Practice Of Total Productive Maintenance written by BIKASH. BHADURY and published by Allied Publishers. This book was released on 2012 with total page 344 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Total Productive Maintenance

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Author :
Publisher : CRC Press
ISBN 13 : 1003821375
Total Pages : 273 pages
Book Rating : 4.0/5 (38 download)

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Book Synopsis Total Productive Maintenance by : Tina Agustiady

Download or read book Total Productive Maintenance written by Tina Agustiady and published by CRC Press. This book was released on 2023-12-19 with total page 273 pages. Available in PDF, EPUB and Kindle. Book excerpt: This new edition emphasizes new techniques and strategies to Total Productive Maintenance (TPM) through the use of innovation and management after the pandemic to show effective communication and implementation of TPM techniques. Total Productive Maintenance: Strategies and Implementation Guide, Second Edition, presents step-by-step approaches to TPM integration with a clear direction from project infancy to completion. It discusses innovation and management through the use of TPM and offers empowerment and encouragement to associates so they feel more comfortable using TPM in everyday settings. The book is completely updated specifically with new case studies of implementing TPM after the pandemic, cultural change, and what that entails. The book is written for manufacturing engineers, reliability engineers, industrial engineers, operations managers, factory managers, project managers, supply chain managers, logistics, and can also be used as additional reading in the classroom.

Total Productive Maintenance

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Publisher : CRC Press
ISBN 13 : 1482255405
Total Pages : 316 pages
Book Rating : 4.4/5 (822 download)

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Book Synopsis Total Productive Maintenance by : Tina Kanti Agustiady

Download or read book Total Productive Maintenance written by Tina Kanti Agustiady and published by CRC Press. This book was released on 2016-02-03 with total page 316 pages. Available in PDF, EPUB and Kindle. Book excerpt: A systematic approach to improving production and quality systems, total productive maintenance (TPM) involves all employees through a moderate investment in maintenance. Therefore, a successful TPM implementation requires support of all employees from C-level on down. Total Productive Maintenance: Strategies and Implementation Guide highlights the

Production and Operations Management

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Publisher : Firewall Media
ISBN 13 : 9788170085812
Total Pages : 1410 pages
Book Rating : 4.0/5 (858 download)

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Book Synopsis Production and Operations Management by : K.C. Arora

Download or read book Production and Operations Management written by K.C. Arora and published by Firewall Media. This book was released on 2004 with total page 1410 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Lean Maintenance

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Author :
Publisher : Taylor & Francis
ISBN 13 : 1351712721
Total Pages : 197 pages
Book Rating : 4.3/5 (517 download)

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Book Synopsis Lean Maintenance by : Javier Girón Blanco

Download or read book Lean Maintenance written by Javier Girón Blanco and published by Taylor & Francis. This book was released on 2018-01-29 with total page 197 pages. Available in PDF, EPUB and Kindle. Book excerpt: The book is about applying Lean manufacturing principles to industrial maintenance in order to improve the efficiency and be able to do more with the same (or less) resources. By industrial maintenance we mean the maintenance that takes place in factories and industrial facilities. The book is the result of multiple improvement projects carried out by the authors in various industrial settings and sectors in the past 10 years.The approach works and can be applied in any industry. It yields results without investment. The book is a step-by-step guide that takes the reader through the maintenance process, from equipment failure to finished repair. In each step of the process, the typical inefficiencies are explained and tools are given to improve the process. The book is meant to be used as a guide in an improvement journey. The improvement approach presented in the book is very close to the shop floor and instructs the reader to engage with all team members in the maintenance department in every step of the process, in order to make the improvements sustainable. If one looks at the main market indexes, between one third and one half of companies on those indexes belong to the industrial sector: automotive, power generation, basic materials, chemicals, consumer goods, et cetera. Those companies spend on average 2 – 5% of plant replacement value per year on maintenance. About one third of this cost is maintenance labor. The maintenance work that gets done every day in factories around the world is typically inefficient, from a Lean perspective: time is wasted, different tasks are not properly coordinated, job durations are overestimated and job plans, when they exist, are thus "inflated" to cover up the inefficiency. All this happens because maintenance tends to be the "forgotten" area of efficiency in industrial companies, as much of the improvements are carried out on the (literally) productive areas of the factories. When companies set out to "improve" maintenance, they typically do it through budget cuts that can risk the reliability of the equipment. The authors believe there is a better way to do more with the same resources through a careful review of the current way of working and the introduction of Lean. With this book , the authors try to bring to maintenance managers and practitioners the tools they need to quickly improve efficiency (in a matter of weeks) without any investment.

Impact Analysis of Total Productive Maintenance

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Author :
Publisher : Springer
ISBN 13 : 3030017257
Total Pages : 361 pages
Book Rating : 4.0/5 (3 download)

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Book Synopsis Impact Analysis of Total Productive Maintenance by : José Roberto Díaz-Reza

Download or read book Impact Analysis of Total Productive Maintenance written by José Roberto Díaz-Reza and published by Springer. This book was released on 2018-10-01 with total page 361 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book present the state of the art in Total Productive Maintainance (TPM) and its benefits. The authors present a survey applied to 368 manufacturing industries in order to determine their level of execution of TPM. Then a series of causal models are presented. For each model, the authors present a measure of the dependency between the critical success factors and the benefits obtained, allowing industry managers to differentiate between essential and non-essential activities. The content also allows students and academics to obtain a theoretical and empirical basis on the importance of TPM as a lean manufacturing tool in the context of industry 4.0.

The Four Components of a Fast-Paced Organization

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Publisher : CRC Press
ISBN 13 : 1482206021
Total Pages : 222 pages
Book Rating : 4.4/5 (822 download)

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Book Synopsis The Four Components of a Fast-Paced Organization by : Robert Baird

Download or read book The Four Components of a Fast-Paced Organization written by Robert Baird and published by CRC Press. This book was released on 2013-11-01 with total page 222 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book examines the four components that must be in place for manufacturing and service organizations to achieve world-class business results: leadership and mentoring, process design and visual value streams, organization structure for sustainment, and fast knowledge sharing. The book illustrates the author‘s actual experience working on a special Lean Sigma transformation at an organization going through a market alteration and having to consider outsourcing production to low-cost countries. The text illustrates how the four key components helped them achieve a doubling of productivity, a 75% improvement to their yield, and on time delivery above 90%.

TPM for Workshop Leaders

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Author :
Publisher : Routledge
ISBN 13 : 1351407449
Total Pages : 182 pages
Book Rating : 4.3/5 (514 download)

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Book Synopsis TPM for Workshop Leaders by : Shirose Kunio

Download or read book TPM for Workshop Leaders written by Shirose Kunio and published by Routledge. This book was released on 2017-10-06 with total page 182 pages. Available in PDF, EPUB and Kindle. Book excerpt: Workshop leaders play a central role in your company's efforts to implement TPM. Once your workers have been divided into small groups to learn the fundamentals of TPM, it is the group leader who spearheads ongoing training and implementation activities. With quick-reading, people-oriented practicality, this new book addresses the role of the workshop leader in maximizing the benefits of TPM.A top TPM consultant in Japan, Kunio Shirose: Incorporates cartoons and graphics to convey the hands-on leadership issues of TPM implementationUses case studies to reinforce his ideas on training and managing equipment operators in the care of their equipmentItemizes specific activities that must be undertaken to search out, correct, and control defects to remedy equipment shortcomings.He also addresses the cooperative relationship necessary between maintenance and production and leaves you with an understanding of the three imperatives for successful TPM implementation to change the quality and functioning of the equipment, the way operators think about equipment, and the workplace. (Originally published by the Japan Management Association.)

Total Productive Maintenance

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Publisher : McGraw Hill Professional
ISBN 13 : 0071589260
Total Pages : 413 pages
Book Rating : 4.0/5 (715 download)

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Book Synopsis Total Productive Maintenance by : Steve Borris

Download or read book Total Productive Maintenance written by Steve Borris and published by McGraw Hill Professional. This book was released on 2006-01-21 with total page 413 pages. Available in PDF, EPUB and Kindle. Book excerpt: Reduce or eliminate costly downtime Short on teory and long on practice, this book provides examples and case studies, designed to provide maintenance engineers and supervisors with a framework for operational strategies and day-to-day management and training techniques that will keep their equipment running at top efficiency.

Advances in Through-life Engineering Services

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Publisher : Springer
ISBN 13 : 3319499386
Total Pages : 463 pages
Book Rating : 4.3/5 (194 download)

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Book Synopsis Advances in Through-life Engineering Services by : Louis Redding

Download or read book Advances in Through-life Engineering Services written by Louis Redding and published by Springer. This book was released on 2017-04-22 with total page 463 pages. Available in PDF, EPUB and Kindle. Book excerpt: This edited book offers further advances, new perspectives, and developments from world leaders in the field of through-life engineering services (TES). It builds up on the earlier book by the same authors entitled: “Through-life Engineering Services: Motivation, Theory and Practice.” This compendium introduces and discusses further, the developments in workshop-based and 'in situ' maintenance and support of high-value engineering products, as well as the application of drone technology for autonomous and self-healing product support. The links between ‘integrated planning’ and planned obsolescence, risk and cost modelling are also examined. The role of data, information, and knowledge management relative to component and system degradation and failure is also presented. This is supported by consideration of the effects upon the maintenance and support decision by the presence of 'No Fault Found' error signals within system data. Further to this the role of diagnostics and prognostics is also discussed. In addition, this text presents the fundamental information required to deliver an effective TES solution/strategy and identification of core technologies. The book contains reference and discussion relative to automotive. rail, and several other industrial case studies to highlight the potential of TES to redefine the product creation and development process. Additionally the role of warranty and service data in the product creation and delivery system is also introduced. ​This book offers a valuable reference resource for academics, practitioners and students of TES and the associated supporting technologies and business models that underpin whole-life product creation and delivery systems through the harvesting and application of condition and use based data.

The Impact of the 4th Industrial Revolution on Engineering Education

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Author :
Publisher : Springer Nature
ISBN 13 : 3030402711
Total Pages : 914 pages
Book Rating : 4.0/5 (34 download)

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Book Synopsis The Impact of the 4th Industrial Revolution on Engineering Education by : Michael E. Auer

Download or read book The Impact of the 4th Industrial Revolution on Engineering Education written by Michael E. Auer and published by Springer Nature. This book was released on 2020-03-17 with total page 914 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book gathers papers presented at the 22nd International Conference on Interactive Collaborative Learning (ICL2019), which was held in Bangkok, Thailand, from 25 to 27 September 2019. Covering various fields of e-learning and distance learning, course and curriculum development, knowledge management and learning, real-world learning experiences, evaluation and outcomes assessment, computer-aided language learning, vocational education development and technical teacher training, the contributions focus on innovative ways in which higher education can respond to the real-world challenges related to the current transformation in the development of education. Since it was established, in 1998, the ICL conference has been devoted to new approaches in learning with a focus on collaborative learning. Today, it is a forum for sharing trends and research findings as well as presenting practical experiences in learning and engineering pedagogy. The book appeals to policymakers, academics, educators, researchers in pedagogy and learning theory, school teachers, and other professionals in the learning industry, and further and continuing education.

Lean Manufacturing. Step by step

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Author :
Publisher : MARGE BOOKS
ISBN 13 : 8410238101
Total Pages : 306 pages
Book Rating : 4.4/5 (12 download)

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Book Synopsis Lean Manufacturing. Step by step by : Luis Socconini

Download or read book Lean Manufacturing. Step by step written by Luis Socconini and published by MARGE BOOKS. This book was released on 2024-04-03 with total page 306 pages. Available in PDF, EPUB and Kindle. Book excerpt: This is a practical, entertaining and didactic book for those who are starting out in Lean culture. The language used in the techniques and tools allows Lean Six Sigma management system to be understood easily and, in addition, establishes a methodology adaptable to any improvement process. From the detailed knowledge of the processes, Lean Manufacturing encourages innovation, discipline and the continuous search for excellence, through tools that improve the effectiveness of teams, delivery times and, on the whole, the capacity and competitiveness of companies. Step by step, this book enables you to discover and apply material control and production techniques that increase quality, improve communication and access to information and provide significant energy reductions. The Lean Manufacturing system offers a methodology for manufacturing and the management of organizations focused on continuous improvement, in line with the needs for efficiency and optimization of companies' resources.