Applied Modelling Techniques For Welding Induced Distortions And Residual Stresses

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Analysis of Welded Structures

Author : Koichi Masubuchi
Publisher : Elsevier
ISBN 13 : 1483188434
Total Pages : 655 pages
Book Rating : 4.4/5 (831 download)

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Book Synopsis Analysis of Welded Structures by : Koichi Masubuchi

Download or read book Analysis of Welded Structures written by Koichi Masubuchi and published by Elsevier. This book was released on 2013-10-22 with total page 655 pages. Available in PDF, EPUB and Kindle. Book excerpt: Analysis of Welded Structures: Residual Stresses, Distortion, and their Consequences encompasses several topics related to design and fabrication of welded structures, particularly residual stresses and distortion, as well as their consequences. This book first introduces the subject by presenting the advantages and disadvantages of welded structures, as well as the historical overview of the topic and predicted trends. Then, this text considers residual stresses, heat flow, distortion, fracture toughness, and brittle and fatigue fractures of weldments. This selection concludes by discussing the effects of distortion and residual stresses on buckling strength of welded structures and effects of weld defects on service behavior. This book also provides supplementary discussions on some related and selected subjects. This text will be invaluable to metallurgists, welders, and students of metallurgy and welding.

Control of Welding Distortion in Thin-Plate Fabrication

Author : Tom Gray
Publisher : Elsevier
ISBN 13 : 0857099329
Total Pages : 353 pages
Book Rating : 4.8/5 (57 download)

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Book Synopsis Control of Welding Distortion in Thin-Plate Fabrication by : Tom Gray

Download or read book Control of Welding Distortion in Thin-Plate Fabrication written by Tom Gray and published by Elsevier. This book was released on 2014-02-15 with total page 353 pages. Available in PDF, EPUB and Kindle. Book excerpt: The intense temperature fields caused by heat sources in welding frequently lead to distortions and residual stresses in the finished product. Welding distortion is a particular problem in fabricating thin plate structures such as ships. Based on pioneering research by the authors, Control of Welding Distortion in Thin-Plate Fabrication reviews distortion test results from trials and shows how outcomes can be modeled computationally. The book provides readers with an understanding of distortion influences and the means to develop distortion-reducing strategies. The book is structured as an integrated treatment. It opens by reviewing the development of computational welding mechanics approaches to distortion. Following chapters describe the industrial context of stiffened plate fabrication and further chapters provide overviews of distortion mechanics and the modeling approach. A chapter on full-scale welding trials is followed by three chapters that develop modeling strategies through thermal process and thermo-mechanical simulations, based on finite-element analysis. Simplified models are a particular feature of these chapters. A final sequence of chapters explores the simulation of welding distortion in butt welding of thin plates and fillet welding of stiffened plate structures, and shows how these models can be used to optimize design and fabrication methods to control distortion. Control of Welding Distortion in Thin-Plate Fabrication is a comprehensive resource for metal fabricators, engineering companies, welders and welding companies, and practicing engineers and academics with an interest in welding mechanics. - Allows practitioners in the field to minimize distortion during the welding of thin plates - Provides computational tools that can give insight into the effects of welding and fabrication procedures - Demonstrates how welding distortion in thin plate fabrications can be minimized through design

Minimization of Welding Distortion and Buckling

Author : Pan Michaleris
Publisher : Elsevier
ISBN 13 : 0857092901
Total Pages : 319 pages
Book Rating : 4.8/5 (57 download)

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Book Synopsis Minimization of Welding Distortion and Buckling by : Pan Michaleris

Download or read book Minimization of Welding Distortion and Buckling written by Pan Michaleris and published by Elsevier. This book was released on 2011-05-25 with total page 319 pages. Available in PDF, EPUB and Kindle. Book excerpt: Welding is a cost-effective and flexible method of fabricating large structures, but drawbacks such as residual stress, distortion and buckling must be overcome in order to optimize structural performance. Minimization of welding distortion and buckling provides a systematic overview of the methods of minimizing distortion and buckling in welded structures.Following an introductory chapter, part one focuses on understanding welding stress and distortion, with chapters on such topics as computational welding mechanics, modelling the effect of phase transformations on welding stress and distortion and using computationally efficient reduced-solution methods to understand welding distortion. Part two covers different methods of minimizing welding distortion. Chapters discuss methods such as differential heating for minimizing distortion in welded stiffeners, dynamic thermal tensioning, reverse-side heating and ways of minimizing buckling such as weld cooling and hybrid laser arc welding.With its distinguished editor and international team of contributors, Minimization of welding distortion and buckling is an essential reference for all welders and engineers involved in fabrication of metal end-products, as well as those in industry and academia with a research interest in the area. - Provides a systematic overview of the methods of minimizing distortion and buckling in welded structures - Focuses on understanding welding stress and distortion featuring computational welding mechanics and modelling the effect of phase transformations - Explores different methods of minimizing welding distortion discussing differential heating and dynamic thermal tensioning

Trends in Welding Research 2012: Proceedings of the 9th International Conference

Author : Tarasankar DebRoy, Stan A. David, John N. DuPont, Toshihiko Koseki, Harry K. Bhadeshia
Publisher : ASM International
ISBN 13 : 1627089985
Total Pages : 1117 pages
Book Rating : 4.6/5 (27 download)

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Book Synopsis Trends in Welding Research 2012: Proceedings of the 9th International Conference by : Tarasankar DebRoy, Stan A. David, John N. DuPont, Toshihiko Koseki, Harry K. Bhadeshia

Download or read book Trends in Welding Research 2012: Proceedings of the 9th International Conference written by Tarasankar DebRoy, Stan A. David, John N. DuPont, Toshihiko Koseki, Harry K. Bhadeshia and published by ASM International. This book was released on 2013-03-01 with total page 1117 pages. Available in PDF, EPUB and Kindle. Book excerpt: The Trends conference attracts the world's leading welding researchers. Topics covered in this volume include friction stir welding, sensing, control and automation, microstructure and properties, welding processes, procedures and consumables, weldability, modeling, phase transformations, residual stress and distortion, physical processes in welding, and properties and structural integrity of weldments.

Welding Deformation and Residual Stress Prevention

Author : Ninshu Ma
Publisher : Butterworth-Heinemann
ISBN 13 : 0323886507
Total Pages : 476 pages
Book Rating : 4.3/5 (238 download)

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Book Synopsis Welding Deformation and Residual Stress Prevention by : Ninshu Ma

Download or read book Welding Deformation and Residual Stress Prevention written by Ninshu Ma and published by Butterworth-Heinemann. This book was released on 2022-07-27 with total page 476 pages. Available in PDF, EPUB and Kindle. Book excerpt: Welding Deformation and Residual Stress Prevention, Second Edition provides readers with both fundamental theoretical knowledge about welding deformation and stress as well as unique computational approaches for predicting and mitigating the effects of deformation and residual stress on materials. This second edition has been updated to include new techniques and applications, outlining advanced finite element methods such as implicit scheme, explicit scheme, and hybrid scheme, and coupling analysis among thermal-metallurgy-mechanics. Non-destructive measurement methods for residual stresses are introduced, such as X-ray diffraction, the indentation technique, the neutron diffraction method, and various synchrotron X-ray diffraction techniques. Destructive measurement techniques are covered as well, such as block cutting for releasing residual stress, blind hole drilling, deep hole drilling, the slit cutting method, sectional contour method, and general inherent strain method. Various industrial applications of the material behavior and computational approaches are featured throughout. - Focuses on the underlying theory, practical implementation, analysis and application of measurement techniques for welding deformation and residual stress - Includes strategies for mitigation and control of deformation and stress - Discusses cutting-edge computational methods for determining welding heat source, thermal process, phase transformation, welding thermal deformation, thermal stress, and residual states - Outlines both non-destructive and destructive techniques for measuring residual stress - Includes access to a companion site with code, simulation videos and other materials

Welding and Distortion Control

Author : Nisith R. Mandal
Publisher : Alpha Science International, Limited
ISBN 13 :
Total Pages : 172 pages
Book Rating : 4.3/5 (91 download)

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Book Synopsis Welding and Distortion Control by : Nisith R. Mandal

Download or read book Welding and Distortion Control written by Nisith R. Mandal and published by Alpha Science International, Limited. This book was released on 2004 with total page 172 pages. Available in PDF, EPUB and Kindle. Book excerpt: Welding and Distortion Control illustrates various welding methods with particular focus on shipbuilding, namely Sheet Metal Arc Welding (SMAW), Gas Metal Arc Welding (GMAW), Gas Tungsten Arc Welding (GTAW), Submerged Arc Welding (SAW) and Electro-slag along with single side and multi-electrode welding techniques. The chapter on welding distortion starts by explaining the distortion mechanism and subsequently introduces various types of distortions encountered and their prediction methods. Suitable distortion prediction tools have been explained to help welding engineers and structural designers to implement effective distortion control measures and to make production friendly designs for achieving the goal of near zero distortion in fabricated structures which will eliminate to a great extent the tedious post weld fairing work.

Processes and mechanisms of welding residual stress and distortion

Author : Zhili Feng
Publisher : CRC Press
ISBN 13 : 9780849334672
Total Pages : 372 pages
Book Rating : 4.3/5 (346 download)

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Book Synopsis Processes and mechanisms of welding residual stress and distortion by : Zhili Feng

Download or read book Processes and mechanisms of welding residual stress and distortion written by Zhili Feng and published by CRC Press. This book was released on 2005-11-01 with total page 372 pages. Available in PDF, EPUB and Kindle. Book excerpt: As a fabrication technology, welding presents a number of technical challenges to the designer, manufacturer, and end-user of the welded structures. Both weld residual stress and distortion can significantly impair the performance and reliability of the welded structures. They must be properly dealt with during design, fabrication, and in-service use of the welded structures. There have been many significant and exciting developments on the subject in the past ten to fifteen years. Measurement techniques have been improved significantly. More importantly, the development of computational welding mechanics methods has been phenomenal. The progresses in the last decade or so have not only greatly expanded our fundamental understanding of the processes and mechanisms of residual stress and distortion during welding, but also have provided powerful tools to quantitatively determine the detailed residual stress and distortion information for a given welded structure. New techniques for effective residual stress and distortion mitigations and controls have also been applied in different industry sectors. Processes and Mechanisms of Welding Residual Stress and Distortion provides a comprehensive summary on the developments in the subject. It outlines theoretical treatments on heat transfer, solid mechanics and materials behavior that are essential for understanding and determining the welding residual stress and distortion. The approaches for computational methods and analysis methodology are described so that non specialists can follow them. There are chapters devoted to the discussion of various techniques for control and mitigation of residual stress and distortion, and residual stress and distortion results for various typical welded structures are provided. The second half of the book looks at case studies and practical solutions and provides insights into the techniques, challenges, limitations and future trends of each application. This book will not only be useful for advanced analysis of the subject, but also provide sufficient examples and practical solutions for welding engineers. With a panel of leading experts this authoritative book will be a valuable resource for welding engineers and designers as well as academics working in the fields of structural and mechanical engineering.

Computational Welding Mechanics

Author : John A. Goldak
Publisher : Springer Science & Business Media
ISBN 13 : 0387232885
Total Pages : 326 pages
Book Rating : 4.3/5 (872 download)

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Book Synopsis Computational Welding Mechanics by : John A. Goldak

Download or read book Computational Welding Mechanics written by John A. Goldak and published by Springer Science & Business Media. This book was released on 2006-07-04 with total page 326 pages. Available in PDF, EPUB and Kindle. Book excerpt: Computational Welding Mechanics (CWM) provides readers with a complete introduction to the principles and applications of computational welding including coverage of the methods engineers and designers are using in computational welding mechanics to predict distortion and residual stress in welded structures, thereby creating safer, more reliable and lower cost structures. Drawing upon years of practical experience and the study of computational welding mechanics the authors instruct the reader how to: - understand and interpret computer simulation and virtual welding techniques including an in depth analysis of heat flow during welding, microstructure evolution and distortion analysis and fracture of welded structures, - relate CWM to the processes of design, build, inspect, regulate, operate and maintain welded structures, - apply computational welding mechanics to industries such as ship building, natural gas and automobile manufacturing. Ideally suited for practicing engineers and engineering students, Computational Welding Mechanics is a must-have book for understanding welded structures and recent technological advances in welding, and it provides a unified summary of recent research results contributed by other researchers.

Computational Welding Mechanics

Author : Lars-Erik Lindgren
Publisher : Elsevier
ISBN 13 : 1845693558
Total Pages : 246 pages
Book Rating : 4.8/5 (456 download)

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Book Synopsis Computational Welding Mechanics by : Lars-Erik Lindgren

Download or read book Computational Welding Mechanics written by Lars-Erik Lindgren and published by Elsevier. This book was released on 2014-01-23 with total page 246 pages. Available in PDF, EPUB and Kindle. Book excerpt: Computational welding mechanics (CWM) provides an important technique for modelling welding processes. Welding simulations are a key tool in improving the design and control of welding processes and the performance of welded components or structures. CWM can be used to model phenomena such as heat generation, thermal stresses and large plastic deformations of components or structures. It also has a wider application in modelling thermomechanical and microstructural phenomena in metals. This important book reviews the principles, methods and applications of CWM.The book begins by discussing the physics of welding before going on to review modelling methods and options as well as validation techniques. It also reviews applications in areas such as fatigue, buckling and deformation, improved service life of components and process optimisation. Some of the numerical methods described in the book are illustrated using software available from the author which allows readers to explore CWM in more depth.Computational welding mechanics is a standard work for welding engineers and all those researching welding processes and wider thermomechanical and microstructural phenomena in metals. - Highlights the principles, methods and applications of CWM - Discusses the physics of welding - Assesses modelling methods and validation techniques

Residual Stresses in Friction Stir Welding

Author : Nilesh Kulkarni
Publisher : Butterworth-Heinemann
ISBN 13 : 012800732X
Total Pages : 59 pages
Book Rating : 4.1/5 (28 download)

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Book Synopsis Residual Stresses in Friction Stir Welding by : Nilesh Kulkarni

Download or read book Residual Stresses in Friction Stir Welding written by Nilesh Kulkarni and published by Butterworth-Heinemann. This book was released on 2013-11-20 with total page 59 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book describes the fundamentals of residual stresses in friction stir welding and reviews the data reported for various materials. Residual stresses produced during manufacturing processes lead to distortion of structures. It is critical to understand and mitigate residual stresses. From the onset of friction stir welding, claims have been made about the lower magnitude of residual stresses. The lower residual stresses are partly due to lower peak temperature and shorter time at temperature during friction stir welding. A review of residual stresses that result from the friction stir process and strategies to mitigate it have been presented. Friction stir welding can be combined with additional in-situ and ex-situ manufacturing steps to lower the final residual stresses. Modeling of residual stresses highlights the relationship between clamping constraint and development of distortion. For many applications, management of residual stresses can be critical for qualification of component/structure. - Reviews magnitude of residual stresses in various metals and alloys - Discusses mitigation strategies for residual stresses during friction stir welding - Covers fundamental origin of residual stresses and distortion

Maritime Technology and Engineering III

Author : Carlos Guedes Soares
Publisher : CRC Press
ISBN 13 : 1498795935
Total Pages : 1226 pages
Book Rating : 4.4/5 (987 download)

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Book Synopsis Maritime Technology and Engineering III by : Carlos Guedes Soares

Download or read book Maritime Technology and Engineering III written by Carlos Guedes Soares and published by CRC Press. This book was released on 2016-12-01 with total page 1226 pages. Available in PDF, EPUB and Kindle. Book excerpt: Maritime Technology and Engineering 3 is a collection of papers presented at the 3rd International Conference on Maritime Technology and Engineering (MARTECH 2016, Lisbon, Portugal, 4-6 July 2016). The MARTECH Conferences series evolved from biannual national conferences in Portugal, thus reflecting the internationalization of the maritime sector. The keynote lectures and the papers, making up nearly 150 contributions, came from an international group of authors focused on different subjects in a variety of fields: Maritime Transportation, Energy Efficiency, Ships in Ports, Ship Hydrodynamics, Ship Structures, Ship Design, Ship Machinery, Shipyard Technology, afety & Reliability, Fisheries, Oil & Gas, Marine Environment, Renewable Energy and Coastal Structures. This book will appeal to academics, engineers and professionals interested or involved in these fields.

Heat Effects of Welding

Author : Dieter Radaj
Publisher : Springer Science & Business Media
ISBN 13 : 3642486401
Total Pages : 367 pages
Book Rating : 4.6/5 (424 download)

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Book Synopsis Heat Effects of Welding by : Dieter Radaj

Download or read book Heat Effects of Welding written by Dieter Radaj and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 367 pages. Available in PDF, EPUB and Kindle. Book excerpt: Almost all welding technology depends upon the use of concentrated energy sources to fuse or soften the material locally at the joint, before such energy can be diffused or dispersed elsewhere. Although comprehensive treatments of transient heat flow as a controlling influence have been developed progressively and published over the past forty years, the task of uniting the results compactly within a textbook has become increasingly formidable. With the comparative scarcity of such works, welding engineers have been denied the full use of powerful design analysis tools. During the past decade Dr Radaj has prepared to fulfil this need, working from a rich experience as pioneer researcher and teacher, co-operator with Professor Argyris at Stuttgart University in developing the finite element method for stress analysis of aircraft and power plant structures, and more recently as expert consultant on these and automotive structures at Daimler Benz. His book appeared in 1988 in the German language, and this updated English language edition will significantly increase the availability of the work.

Developments in the Collision and Grounding of Ships and Offshore Structures

Author : Carlos Guedes Soares
Publisher : CRC Press
ISBN 13 : 1000768031
Total Pages : 407 pages
Book Rating : 4.0/5 (7 download)

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Book Synopsis Developments in the Collision and Grounding of Ships and Offshore Structures by : Carlos Guedes Soares

Download or read book Developments in the Collision and Grounding of Ships and Offshore Structures written by Carlos Guedes Soares and published by CRC Press. This book was released on 2019-10-11 with total page 407 pages. Available in PDF, EPUB and Kindle. Book excerpt: Developments in the Collision and Grounding of Ships and Offshore includes the contributions to the 8th International Conference on Collision and Grounding of Ships and Offshore Structures (ICCGS 2019, Lisbon, Portugal, 21-23 October 2019). The series of ICCGS-conferences started in 1996 in San Francisco, USA, and are organised every three years in Europe, Asia and the Americas. Developments in the Collision and Grounding of Ships and Offshore covers a wide range of topics, from the behavior of large passenger vessels in collision and grounding, collision and grounding in arctic conditions including accidental ice impact, stability residual strength and oil outflow of ships after collision or grounding, collision and grounding statistics and predictions and measures of the probability of incidents, risk assessment of collision and grounding, prediction and measures for reduction of collision and grounding, new designs for improvement of structural resistance to collisions, analysis of ultimate strength of ship structures (bulkheads, tank tops, shell etc.), design of buffer bows to reduce collision consequences, design of foreship structures of ferries with doors to avoid water ingress in case of a collision, development of rational rules for the structural design against collision and grounding, innovative navigation systems for safer sea transportation, the role of IMO, classification societies, and other regulatory bodies in developing safer ships, collision between ships and offshore structures, collision between ships and fixed or floating bridges and submerged tunnels, collision with quays and waterfront structures, collision and grounding experiments, properties of marine-use materials under impact loadings, residual strength of damaged ships and offshore structures, analysis of ultimate strength of ship structures, to human factors in collision and grounding accidents. Developments in the Collision and Grounding of Ships and Offshore is a valuable resource for academics, engineers and professionals involved in these areas.

Advanced Welding and Deforming

Author : Kapil Gupta
Publisher : Elsevier
ISBN 13 : 0128220503
Total Pages : 688 pages
Book Rating : 4.1/5 (282 download)

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Book Synopsis Advanced Welding and Deforming by : Kapil Gupta

Download or read book Advanced Welding and Deforming written by Kapil Gupta and published by Elsevier. This book was released on 2021-04-17 with total page 688 pages. Available in PDF, EPUB and Kindle. Book excerpt: Advanced Welding and Deforming explains the background theory, working principles, technical specifications, and latest developments on a wide range of advanced welding-joining and deforming techniques. The book's subject matter covers manufacturing, with chapters specifically addressing remanufacturing and 3D printing applications. Drawing on experts in both academia and industry, coverage addresses theoretical developments as well as practical improvements from R&D. By presenting over 35 important processes, from plasma arc welding to nano-joining and hybrid friction stir welding, this is the most complete guide to this field available. This unique guide will allow readers to compare the characteristics of different processes, understand how they work, and create parameters for their effective implementation. As part of a 4 volume set entitled Handbooks in Advanced Manufacturing, this series also includes volumes on Advanced Machining and Finishing, Additive Manufacturing and Surface Treatment, and Sustainable Manufacturing Processes. - Provides theory, operational parameters, and the latest developments in over 35 different processes - Addresses new welding technologies such as additive manufacturing using wire and arc, as well as the latest developments in more traditional applications - Introduces basic concepts in welding, joining and deformation in three introductory chapters, thus helping readers with a range of backgrounds engage with the subject matter

Computational Welding Mechanics for Engineering Application

Author : Jiangchao Wang
Publisher : CRC Press
ISBN 13 : 1000997286
Total Pages : 245 pages
Book Rating : 4.0/5 (9 download)

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Book Synopsis Computational Welding Mechanics for Engineering Application by : Jiangchao Wang

Download or read book Computational Welding Mechanics for Engineering Application written by Jiangchao Wang and published by CRC Press. This book was released on 2023-12-21 with total page 245 pages. Available in PDF, EPUB and Kindle. Book excerpt: Computational Welding Mechanics for Engineering Application: Buckling Distortion of Thin Plate and Residual Stress of Thick Plate deals with two special issues in the field of computational welding mechanics: buckling distortion of thin plate and residual stress of thick plate. Through experiment, theory, and computational analysis, the authors systematically introduce the latest progress and achievements of computational welding mechanics, such as weld buckling in lightweight fabrication and residual stress in HTSS thick plate welding. In addition, they also explore its application to address real-world engineering problems in advanced manufacturing, such as precision manufacturing and mechanical performance evaluation. The book will be of interest to scholars and engineers of computational welding mechanics who wish to represent the welding mechanics response, predict the distribution and magnitude of mechanical variables, or optimize the welding technique to improve the manufacturing quality.

Residual Stresses 2016

Author : Thomas M. Holden
Publisher : Materials Research Forum LLC
ISBN 13 : 1945291176
Total Pages : 638 pages
Book Rating : 4.9/5 (452 download)

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Book Synopsis Residual Stresses 2016 by : Thomas M. Holden

Download or read book Residual Stresses 2016 written by Thomas M. Holden and published by Materials Research Forum LLC. This book was released on 2017-03-15 with total page 638 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents the proceedings of the International Conference on Residual Stresses 10 and is devoted to the prediction/modelling, evaluation, control, and application of residual stresses in engineering materials. New developments, on stress-measurement techniques, on modelling and prediction of residual stresses and on progress made in the fundamental understanding of the relation between the state of residual stress and the material properties, are highlighted. The proceedings offer an overview of the current understanding of the role of residual stresses in materials used in wide ranging application areas.

New Challenges in Residual Stress Measurements and Evaluation

Author : Caterina Casavola
Publisher : BoD – Books on Demand
ISBN 13 : 1789849519
Total Pages : 158 pages
Book Rating : 4.7/5 (898 download)

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Book Synopsis New Challenges in Residual Stress Measurements and Evaluation by : Caterina Casavola

Download or read book New Challenges in Residual Stress Measurements and Evaluation written by Caterina Casavola and published by BoD – Books on Demand. This book was released on 2020-07-22 with total page 158 pages. Available in PDF, EPUB and Kindle. Book excerpt: Residual stresses (RS) are stresses present inside materials even in the absence of any applied load. They are of capital importance because they can impact greatly on the mechanical strength of the material, on its dimensional correspondence to design specifications as well as on the fatigue life of the part. RS measurement and evaluation is currently an important research topic where a lot of challenges still need to be addressed. This book aims to provide the reader with an overview of the principal novelties in this field including current limitations and potential future developments. Both radically new experimental approaches as well as recent evolutions of consolidated ones will be presented, along with the latest novelties in the area of numerical residual stress evaluation.