Metal Cutting Theory And Cutting Tool Design

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Metal Cutting Theory and Practice

Author : David A. Stephenson
Publisher : CRC Press
ISBN 13 : 1315360314
Total Pages : 1381 pages
Book Rating : 4.3/5 (153 download)

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Book Synopsis Metal Cutting Theory and Practice by : David A. Stephenson

Download or read book Metal Cutting Theory and Practice written by David A. Stephenson and published by CRC Press. This book was released on 2018-09-03 with total page 1381 pages. Available in PDF, EPUB and Kindle. Book excerpt: A Complete Reference Covering the Latest Technology in Metal Cutting Tools, Processes, and Equipment Metal Cutting Theory and Practice, Third Edition shapes the future of material removal in new and lasting ways. Centered on metallic work materials and traditional chip-forming cutting methods, the book provides a physical understanding of conventional and high-speed machining processes applied to metallic work pieces, and serves as a basis for effective process design and troubleshooting. This latest edition of a well-known reference highlights recent developments, covers the latest research results, and reflects current areas of emphasis in industrial practice. Based on the authors’ extensive automotive production experience, it covers several structural changes, and includes an extensive review of computer aided engineering (CAE) methods for process analysis and design. Providing updated material throughout, it offers insight and understanding to engineers looking to design, operate, troubleshoot, and improve high quality, cost effective metal cutting operations. The book contains extensive up-to-date references to both scientific and trade literature, and provides a description of error mapping and compensation strategies for CNC machines based on recently issued international standards, and includes chapters on cutting fluids and gear machining. The authors also offer updated information on tooling grades and practices for machining compacted graphite iron, nickel alloys, and other hard-to-machine materials, as well as a full description of minimum quantity lubrication systems, tooling, and processing practices. In addition, updated topics include machine tool types and structures, cutting tool materials and coatings, cutting mechanics and temperatures, process simulation and analysis, and tool wear from both chemical and mechanical viewpoints. Comprised of 17 chapters, this detailed study: Describes the common machining operations used to produce specific shapes or surface characteristics Contains conventional and advanced cutting tool technologies Explains the properties and characteristics of tools which influence tool design or selection Clarifies the physical mechanisms which lead to tool failure and identifies general strategies for reducing failure rates and increasing tool life Includes common machinability criteria, tests, and indices Breaks down the economics of machining operations Offers an overview of the engineering aspects of MQL machining Summarizes gear machining and finishing methods for common gear types, and more Metal Cutting Theory and Practice, Third Edition emphasizes the physical understanding and analysis for robust process design, troubleshooting, and improvement, and aids manufacturing engineering professionals, and engineering students in manufacturing engineering and machining processes programs.

Metal Cutting Theory and Practice

Author : David A. Stephenson
Publisher : CRC Press
ISBN 13 : 1466587547
Total Pages : 956 pages
Book Rating : 4.4/5 (665 download)

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Book Synopsis Metal Cutting Theory and Practice by : David A. Stephenson

Download or read book Metal Cutting Theory and Practice written by David A. Stephenson and published by CRC Press. This book was released on 2016-04-06 with total page 956 pages. Available in PDF, EPUB and Kindle. Book excerpt: A Complete Reference Covering the Latest Technology in Metal Cutting Tools, Processes, and Equipment Metal Cutting Theory and Practice, Third Edition shapes the future of material removal in new and lasting ways. Centered on metallic work materials and traditional chip-forming cutting methods, the book provides a physical understanding of conventional and high-speed machining processes applied to metallic work pieces, and serves as a basis for effective process design and troubleshooting. This latest edition of a well-known reference highlights recent developments, covers the latest research results, and reflects current areas of emphasis in industrial practice. Based on the authors’ extensive automotive production experience, it covers several structural changes, and includes an extensive review of computer aided engineering (CAE) methods for process analysis and design. Providing updated material throughout, it offers insight and understanding to engineers looking to design, operate, troubleshoot, and improve high quality, cost effective metal cutting operations. The book contains extensive up-to-date references to both scientific and trade literature, and provides a description of error mapping and compensation strategies for CNC machines based on recently issued international standards, and includes chapters on cutting fluids and gear machining. The authors also offer updated information on tooling grades and practices for machining compacted graphite iron, nickel alloys, and other hard-to-machine materials, as well as a full description of minimum quantity lubrication systems, tooling, and processing practices. In addition, updated topics include machine tool types and structures, cutting tool materials and coatings, cutting mechanics and temperatures, process simulation and analysis, and tool wear from both chemical and mechanical viewpoints. Comprised of 17 chapters, this detailed study: Describes the common machining operations used to produce specific shapes or surface characteristics Contains conventional and advanced cutting tool technologies Explains the properties and characteristics of tools which influence tool design or selection Clarifies the physical mechanisms which lead to tool failure and identifies general strategies for reducing failure rates and increasing tool life Includes common machinability criteria, tests, and indices Breaks down the economics of machining operations Offers an overview of the engineering aspects of MQL machining Summarizes gear machining and finishing methods for common gear types, and more Metal Cutting Theory and Practice, Third Edition emphasizes the physical understanding and analysis for robust process design, troubleshooting, and improvement, and aids manufacturing engineering professionals, and engineering students in manufacturing engineering and machining processes programs.

Metal Cutting Theory

Author : Hanmin Shi
Publisher : Springer
ISBN 13 : 3319735616
Total Pages : 393 pages
Book Rating : 4.3/5 (197 download)

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Book Synopsis Metal Cutting Theory by : Hanmin Shi

Download or read book Metal Cutting Theory written by Hanmin Shi and published by Springer. This book was released on 2018-02-27 with total page 393 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book summarizes the author’s lifetime achievements, offering new perspectives and approaches in the field of metal cutting theory and its applications. The topics discussed include Non-Euclidian Geometry of Cutting Tools, Non-free Cutting Mechanics and Non-Linear Machine Tool Dynamics, applying non-linear science/complexity to machining, and all the achievements and their practical significance have been theoretically proved and experimentally verified.

Metal Cutting

Author : E.M. Trent
Publisher : Elsevier
ISBN 13 : 1483165531
Total Pages : 217 pages
Book Rating : 4.4/5 (831 download)

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Book Synopsis Metal Cutting by : E.M. Trent

Download or read book Metal Cutting written by E.M. Trent and published by Elsevier. This book was released on 2013-10-22 with total page 217 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal Cutting is a guide that discusses the process of metal cutting and its different techniques. The book first gives a short history and introduction to metal cutting, and then discusses the operations and terminologies used in metal cutting; the essential features of metal cutting; and the forces involved. The use of heat, the cutting tool materials, the machinability of different metals and alloys, and the use of coolants and lubricants in metal-cutting machines are also explained. The text is recommended for metalworkers and engineers, especially those who are new to the industry, as this book serves as a handy reference for this craft.

Manufacturing Automation

Author : Yusuf Altintas
Publisher : Cambridge University Press
ISBN 13 : 1139504630
Total Pages : 381 pages
Book Rating : 4.1/5 (395 download)

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Book Synopsis Manufacturing Automation by : Yusuf Altintas

Download or read book Manufacturing Automation written by Yusuf Altintas and published by Cambridge University Press. This book was released on 2012-01-16 with total page 381 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal cutting is widely used in producing manufactured products. The technology has advanced considerably along with new materials, computers and sensors. This new edition considers the scientific principles of metal cutting and their practical application to manufacturing problems. It begins with metal cutting mechanics, principles of vibration and experimental modal analysis applied to solving shop floor problems. There is in-depth coverage of chatter vibrations, a problem experienced daily by manufacturing engineers. Programming, design and automation of CNC (computer numerical control) machine tools, NC (numerical control) programming and CAD/CAM technology are discussed. The text also covers the selection of drive actuators, feedback sensors, modelling and control of feed drives, the design of real time trajectory generation and interpolation algorithms and CNC-oriented error analysis in detail. Each chapter includes examples drawn from industry, design projects and homework problems. This is ideal for advanced undergraduate and graduate students and also practising engineers.

Metal Cutting and Design of Cutting Tools, Jigs & Fixtures

Author : N.K. Mehta
Publisher :
ISBN 13 : 9789339213190
Total Pages : 436 pages
Book Rating : 4.2/5 (131 download)

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Book Synopsis Metal Cutting and Design of Cutting Tools, Jigs & Fixtures by : N.K. Mehta

Download or read book Metal Cutting and Design of Cutting Tools, Jigs & Fixtures written by N.K. Mehta and published by . This book was released on 2015 with total page 436 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Fundamentals of Metal Cutting and Machine Tools

Author : B. L. Juneja
Publisher : New Age International
ISBN 13 : 9788122414677
Total Pages : 632 pages
Book Rating : 4.4/5 (146 download)

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Book Synopsis Fundamentals of Metal Cutting and Machine Tools by : B. L. Juneja

Download or read book Fundamentals of Metal Cutting and Machine Tools written by B. L. Juneja and published by New Age International. This book was released on 2003 with total page 632 pages. Available in PDF, EPUB and Kindle. Book excerpt: The Book Is Intended To Serve As A Textbook For The Final And Pre-Final Year B.Tech. Students Of Mechanical, Production, Aeronautical And Textile Engineering Disciplines. It Can Be Used Either For A One Or A Two Semester Course. The Book Covers The Main Areas Of Interest In Metal Machining Technology Namely Machining Processes, Machine Tools, Metal Cutting Theory And Cutting Tools. Modern Developments Such As Numerical Control, Computer-Aided Manufacture And Non-Conventional Processes Have Also Been Treated. Separate Chapters Have Been Devoted To The Important Topics Of Machine Tool Vibration, Surface Integrity And Machining Economics. Data On Recommended Cutting Speeds, Feeds And Tool Geometry For Various Operations Has Been Incorporated For Reference By The Practising Engineer.Salient Features Of Second Edition * Two New Chapters Have Been Added On Nc And Cnc Machines And Part Programming. * All Chapters Have Been Thoroughly Revised And Updated With New Information. * More Solved Examples Have Been Added. * New Material On Tool Technology. * Improved Quality Of Figures And More Photographs.

Geometry of Single-point Turning Tools and Drills

Author : Viktor P. Astakhov
Publisher : Springer Science & Business Media
ISBN 13 : 1849960534
Total Pages : 584 pages
Book Rating : 4.8/5 (499 download)

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Book Synopsis Geometry of Single-point Turning Tools and Drills by : Viktor P. Astakhov

Download or read book Geometry of Single-point Turning Tools and Drills written by Viktor P. Astakhov and published by Springer Science & Business Media. This book was released on 2010-07-29 with total page 584 pages. Available in PDF, EPUB and Kindle. Book excerpt: Geometry of Single-Point Turning Tools and Drills outlines clear objectives of cutting tool geometry selection and optimization, using multiple examples to provide a thorough explanation. It addresses several urgent problems that many present-day tool manufacturers, tool application specialists, and tool users, are facing. It is both a practical guide, offering useful, practical suggestions for the solution of common problems, and a useful reference on the most important aspects of cutting tool design, application, and troubleshooting practices. Covering emerging trends in cutting tool design, cutting tool geometry, machining regimes, and optimization of machining operations, Geometry of Single-Point Turning Tools and Drills is an indispensable source of information for tool designers, manufacturing engineers, research workers, and students.

Fundamentals of Metal Machining and Machine Tools

Author : Winston A. Knight
Publisher : CRC Press
ISBN 13 : 1420056301
Total Pages : 602 pages
Book Rating : 4.4/5 (2 download)

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Book Synopsis Fundamentals of Metal Machining and Machine Tools by : Winston A. Knight

Download or read book Fundamentals of Metal Machining and Machine Tools written by Winston A. Knight and published by CRC Press. This book was released on 2019-08-08 with total page 602 pages. Available in PDF, EPUB and Kindle. Book excerpt: Reflecting changes in machining practice, Fundamentals of Machining and Machine Tools, Third Edition emphasizes the economics of machining processes and design for machining. This edition includes new material on super-hard cutting tool materials, tool geometries, and surface coatings. It describes recent developments in high-speed machining, hard machining, and cutting fluid applications such as dry and minimum-quantity lubrication machining. It also presents analytical methods that outline the limitations of various approaches. This edition features expanded information on tool geometries for chip breaking and control as well as improvements in cost modeling of machining processes.

Metal Cutting Mechanics

Author : Viktor P. Astakhov
Publisher : CRC Press
ISBN 13 : 1466571772
Total Pages : 321 pages
Book Rating : 4.4/5 (665 download)

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Book Synopsis Metal Cutting Mechanics by : Viktor P. Astakhov

Download or read book Metal Cutting Mechanics written by Viktor P. Astakhov and published by CRC Press. This book was released on 1998-12-22 with total page 321 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal Cutting Mechanics outlines the fundamentals of metal cutting analysis, reducing the extent of empirical approaches to the problems as well as bridging the gap between design and manufacture. The author distinguishes his work from other works through these aspects: considering the system engineering of the cutting process id

Metal Cutting Principles

Author : Milton C. Shaw
Publisher : MIT Press
ISBN 13 :
Total Pages : 494 pages
Book Rating : 4.:/5 (89 download)

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Book Synopsis Metal Cutting Principles by : Milton C. Shaw

Download or read book Metal Cutting Principles written by Milton C. Shaw and published by MIT Press. This book was released on 1960 with total page 494 pages. Available in PDF, EPUB and Kindle. Book excerpt: Toward developing a rational basis for the metal cutting process.

Advanced Machining Processes of Metallic Materials

Author : Wit Grzesik
Publisher : Elsevier
ISBN 13 : 0444637206
Total Pages : 610 pages
Book Rating : 4.4/5 (446 download)

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Book Synopsis Advanced Machining Processes of Metallic Materials by : Wit Grzesik

Download or read book Advanced Machining Processes of Metallic Materials written by Wit Grzesik and published by Elsevier. This book was released on 2016-11-15 with total page 610 pages. Available in PDF, EPUB and Kindle. Book excerpt: Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology. - Includes new case studies illuminate experimental methods and outputs from different sectors of the manufacturing industry - Presents metal cutting processes that would be applicable for various technical, engineering, and scientific levels - Includes an updated knowledge of standards, cutting tool materials and tools, new machining technologies, relevant machinability records, optimization techniques, and surface integrity

Metal Machining

Author : P.R.N. Childs
Publisher : Butterworth-Heinemann
ISBN 13 : 0080524028
Total Pages : 420 pages
Book Rating : 4.0/5 (85 download)

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Book Synopsis Metal Machining by : P.R.N. Childs

Download or read book Metal Machining written by P.R.N. Childs and published by Butterworth-Heinemann. This book was released on 2013-10-22 with total page 420 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal machining is the most widespread metal-shaping process in the mechanical manufacturing industry. World-wide investment in metal machining tools increases year on year - and the wealth of nations can be judged by it. This text - the most up-to-date in the field - provides in-depth discussion of the theory and application of metal machining at an advanced level. It begins with an overview of the development of metal machining and its role in the current industrial environment and continues with a discussion of the theory and practice of machining. The underlying mechanics are analysed in detail and there are extensive chapters examining applications through a discussion of simulation and process control. "Metal Machining: Theory and Applications" is essential reading for senior undergraduates and postgraduates specialising in cutting technology. It is also an invaluable reference tool for professional engineers. Professors Childs, Maekawa, Obikawa and Yamane are four of the leading authorities on metal machining and have worked together for many years.Of interest to all mechanical, manufacturing and materials engineersTheoretical and practical problems addressed

Metal Cutting Theory and Practice

Author : David A. Stephenson
Publisher : CRC Press
ISBN 13 : 9780824758882
Total Pages : 872 pages
Book Rating : 4.7/5 (588 download)

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Book Synopsis Metal Cutting Theory and Practice by : David A. Stephenson

Download or read book Metal Cutting Theory and Practice written by David A. Stephenson and published by CRC Press. This book was released on 2005-12-02 with total page 872 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal cutting applications span the entire range from mass production to mass customization to high-precision, fully customized designs. The careful balance between precision and efficiency is maintained only through intimate knowledge of the physical processes, material characteristics, and technological capabilities of the equipment and workpieces involved. The best-selling first edition of Metal Cutting Theory and Practice provided such knowledge, integrating timely research with current industry practice. This brilliant reference enters its second edition with fully updated coverage, new sections, and the inclusion of examples and problems. Supplying complete, up-to-date information on machine tools, tooling, and workholding technologies, this second edition stresses a physical understanding of machining processes including forces, temperatures, and surface finish. This provides a practical basis for troubleshooting and evaluating vendor claims. In addition to updates in all chapters, the book features three new chapters on cutting fluids, agile and high-throughput machining, and design for machining. The authors also added examples and problems for additional hands-on insight. Rounding out the treatment, an entire chapter is devoted to machining economics and optimization. Endowing you with practical knowledge and a fundamental understanding of underlying physical concepts, Metal Cutting Theory and Practice, Second Edition is a necessity for designing, evaluating, purchasing, and using machine tools.

Design Principles of Metal-Cutting Machine Tools

Author : F. Koenigsberger
Publisher : Elsevier
ISBN 13 : 1483180611
Total Pages : 406 pages
Book Rating : 4.4/5 (831 download)

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Book Synopsis Design Principles of Metal-Cutting Machine Tools by : F. Koenigsberger

Download or read book Design Principles of Metal-Cutting Machine Tools written by F. Koenigsberger and published by Elsevier. This book was released on 2013-09-11 with total page 406 pages. Available in PDF, EPUB and Kindle. Book excerpt: Design Principles of Metal-Cutting Machine Tools discusses the fundamentals aspects of machine tool design. The book covers the design consideration of metal-cutting machine, such as static and dynamic stiffness, operational speeds, gearboxes, manual, and automatic control. The text first details the data calculation and the general requirements of the machine tool. Next, the book discusses the design principles, which include stiffness and rigidity of the separate constructional elements and their combined behavior under load, as well as electrical, mechanical, and hydraulic drives for the operational movements. The next section deals with automatic control, including its principles, constructional elements, and applications. The last section tackles the design of constructional elements, such as machine tool structures, spindles and spindle bearings, and control and operating devices. The book will be of great use to mechanical and manufacturing engineers. Individuals involved in materials manufacturing industry will also benefit from the book.

Tribology of Metal Cutting

Author : Viktor P. Astakhov
Publisher : Elsevier
ISBN 13 : 0080466850
Total Pages : 451 pages
Book Rating : 4.0/5 (84 download)

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Book Synopsis Tribology of Metal Cutting by : Viktor P. Astakhov

Download or read book Tribology of Metal Cutting written by Viktor P. Astakhov and published by Elsevier. This book was released on 2006-12-18 with total page 451 pages. Available in PDF, EPUB and Kindle. Book excerpt: Tribology of Metal Cutting deals with the emerging field of studies known as Metal Cutting Tribology. Tribology is defined as the science and technology of interactive surfaces moving relative each other. It concentrates on contact physics and mechanics of moving interfaces that generally involve energy dissipation. This book summarizes the available information on metal cutting tribology with a critical review of work done in the past. The book covers the complete system of metal cutting testing. In particular, it presents, explains and exemplifies a breakthrough concept of the physical resource of the cutting tool. It also describes the cutting system physical efficiency and its practical assessment via analysis of the energy partition in the cutting system. Specialists in the field of metal cutting will find information on how to apply the major principles of metal cutting tribology, or, in other words, how to make the metal cutting tribology to be useful at various levels of applications. The book discusses other novel concepts and principles in the tribology of metal cutting such as the energy partition in the cutting system; versatile metrics of cutting tool wear; optimal cutting temperature and its use in the optimization of the cutting process; the physical concept of cutting tool resource; and embrittlement action. This book is intended for a broad range of readers such as metal cutting tool, cutting insert, and process designers; manufacturing engineers involved in continuous process improvement; research workers who are active or intend to become active in the field; and senior undergraduate and graduate students of manufacturing. · Introduces the cutting system physical efficiency and its practical assessment via analysis of the energy partition in the cutting system.· Presents, explains and exemplifies a breakthrough concept of the physical resource of the cutting tool.· Covers the complete system of metal cutting testing.

The Science and Engineering of Cutting

Author : Tony Atkins
Publisher : Butterworth-Heinemann
ISBN 13 : 0080942458
Total Pages : 428 pages
Book Rating : 4.0/5 (89 download)

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Book Synopsis The Science and Engineering of Cutting by : Tony Atkins

Download or read book The Science and Engineering of Cutting written by Tony Atkins and published by Butterworth-Heinemann. This book was released on 2009-07-15 with total page 428 pages. Available in PDF, EPUB and Kindle. Book excerpt: The materials mechanics of the controlled separation of a body into two or more parts – cutting – using a blade or tool or other mechanical implement is a ubiquitous process in most engineering disciplines. This is the only book available devoted to the cutting of materials generally, the mechanics of which (toughness, fracture, deformation, plasticity, tearing, grating, chewing, etc.) have wide ranging implications for engineers, medics, manufacturers, and process engineers, making this text of particular interest to a wide range of engineers and specialists. - The only book to explain and unify the process and techniques of cutting in metals AND non-metals. The emphasis on biomaterials, plastics and non-metals will be of considerable interest to many, while the transfer of knowledge from non-metals fields offers important benefits to metal cutters - Comprehensive, written with this well-known author's lightness of touch, the book will attract the attention of many readers in this underserved subject - The clarity of the text is further enhanced by detailed examples and case studies, from the grating of cheese on an industrial scale to the design of scalpels