Materials Characterisation And Mechanism Of Micro Cutting In Ultra Precision Diamond Turning

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Materials Characterisation and Mechanism of Micro-Cutting in Ultra-Precision Diamond Turning

Author : Sandy Suet To
Publisher : Springer
ISBN 13 : 3662548232
Total Pages : 269 pages
Book Rating : 4.6/5 (625 download)

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Book Synopsis Materials Characterisation and Mechanism of Micro-Cutting in Ultra-Precision Diamond Turning by : Sandy Suet To

Download or read book Materials Characterisation and Mechanism of Micro-Cutting in Ultra-Precision Diamond Turning written by Sandy Suet To and published by Springer. This book was released on 2017-05-23 with total page 269 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents an in-depth study and elucidation on the mechanisms of the micro-cutting process, with particular emphasis and a novel viewpoint on materials characterization and its influences on ultra-precision machining. Ultra-precision single point diamond turning is a key technology in the manufacture of mechanical, optical and opto-electronics components with a surface roughness of a few nanometers and form accuracy in the sub-micrometric range. In the context of subtractive manufacturing, ultra-precision diamond turning is based on the pillars of materials science, machine tools, modeling and simulation technologies, etc., making the study of such machining processes intrinsically interdisciplinary. However, in contrast to the substantial advances that have been achieved in machine design, laser metrology and control systems, relatively little research has been conducted on the material behavior and its effects on surface finish, such as the material anisotropy of crystalline materials. The feature of the significantly reduced depth of cut on the order of a few micrometers or less, which is much smaller than the average grain size of work-piece materials, unavoidably means that conventional metal cutting theories can only be of limited value in the investigation of the mechanisms at work in micro-cutting processes in ultra-precision diamond turning.

Micro and Nano Machining of Engineering Materials

Author : Kaushik Kumar
Publisher : Springer
ISBN 13 : 3319999001
Total Pages : 150 pages
Book Rating : 4.3/5 (199 download)

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Book Synopsis Micro and Nano Machining of Engineering Materials by : Kaushik Kumar

Download or read book Micro and Nano Machining of Engineering Materials written by Kaushik Kumar and published by Springer. This book was released on 2018-09-26 with total page 150 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book covers the recent developments in the production of micro and nano size products, which cater to the needs of the industry. The processes to produce the miniature sized products with unique characteristics are addressed. Moreover, their application in areas such as micro-engines, micro-heat exchangers, micro-pumps, micro-channels, printing heads and medical implants are also highlighted. The book presents such microsystem-based products as important contributors to a sustainable economy. The recent research in this book focuses on the development of new micro and nano manufacturing platforms while integrating the different technologies to manufacture the micro and nano components in a high throughput and cost effective manner. The chapters contain original theoretical and applied research in the areas of micro- and nano-manufacturing that are related to process innovation, accuracy, and precision, throughput enhancement, material utilization, compact equipment development, environmental and life-cycle analysis, and predictive modeling of manufacturing processes with feature sizes less than one hundred micrometers.

Surface Generation in Ultra-precision Diamond Turning

Author : W. B. Lee
Publisher : John Wiley & Sons
ISBN 13 : 9781860583988
Total Pages : 300 pages
Book Rating : 4.5/5 (839 download)

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Book Synopsis Surface Generation in Ultra-precision Diamond Turning by : W. B. Lee

Download or read book Surface Generation in Ultra-precision Diamond Turning written by W. B. Lee and published by John Wiley & Sons. This book was released on 2003-02-07 with total page 300 pages. Available in PDF, EPUB and Kindle. Book excerpt: An Engineering Research Series title. One of the remarkable achievements of modern manufacturing techniques is the ability to achieve nano-metre surface finishes. Ultraprecision machining based on single-point diamond turning (SPDT) is a very important technique in the manufacture of high-precision components where surface finish is critical. Complex optical surfaces, for example, can be produced without the need for post-machining polishing. This book focuses on the aspect of modelling nano-surface generation in ultra precision SPDT. Potential industrial applications in the prediction of surface quality, the process optimization, and precision mould manufacturing are also studies. The essential differences between single-point diamond turning and conventional machining are described. The history and technology of single-point diamond turning are presented and single chapters emphasize the related metrology and cutting mechanics. Important aspects of surface generation are also discussed. Features of the text are the sound approach, systematic mathematical modelling, and computer-aided simulation of surface generation in the development of surfaces exhibiting nano-surface qualities. TOPICS COVERED INCLUDE: Fundamentals of ultra-precision diamond turning technology Cutting mechanics and analysis of microcutting force variation Mechanisms of surface generation Characterization and modelling of nano-surface generation Computer-aided simulation of nano-surface generation Diamond turning of aspheric optics. Based upon the extensive experience of the authors Surface Generation in Ultra-precision Diamond Turning: Modelling and Practices will be of interest to engineers, scientists, and postgraduate students.

Micro-Cutting

Author : Dehong Huo
Publisher : John Wiley & Sons
ISBN 13 : 1118536614
Total Pages : 384 pages
Book Rating : 4.1/5 (185 download)

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Book Synopsis Micro-Cutting by : Dehong Huo

Download or read book Micro-Cutting written by Dehong Huo and published by John Wiley & Sons. This book was released on 2013-07-30 with total page 384 pages. Available in PDF, EPUB and Kindle. Book excerpt: Micro-Cutting: Fundamentals and Applications comprehensively covers the state of the art research and engineering practice in micro/nano cutting: an area which is becoming increasingly important, especially in modern micro-manufacturing, ultraprecision manufacturing and high value manufacturing. This book provides basic theory, design and analysis of micro-toolings and machines, modelling methods and techniques, and integrated approaches for micro-cutting. The fundamental characteristics, modelling, simulation and optimization of micro/nano cutting processes are emphasized with particular reference to the predictabilty, producibility, repeatability and productivity of manufacturing at micro and nano scales. The fundamentals of micro/nano cutting are applied to a variety of machining processes including diamond turning, micromilling, micro/nano grinding/polishing, ultraprecision machining, and the design and implementation of micro/nano cutting process chains and micromachining systems. Key features • Contains contributions from leading global experts • Covers the fundamental theory of micro-cutting • Presents applications in a variety of machining processes • Includes examples of how to implement and apply micro-cutting for precision and micro-manufacturing Micro-Cutting: Fundamentals and Applications is an ideal reference for manufacturing engineers, production supervisors, tooling engineers, planning and application engineers, as well as machine tool designers. It is also a suitable textbook for postgraduate students in the areas of micro-manufacturing, micro-engineering and advanced manufacturing methods.

Wear of Materials

Author : Peter J. Blau
Publisher : Elsevier
ISBN 13 : 9780080443010
Total Pages : 1540 pages
Book Rating : 4.4/5 (43 download)

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Book Synopsis Wear of Materials by : Peter J. Blau

Download or read book Wear of Materials written by Peter J. Blau and published by Elsevier. This book was released on 2003-10 with total page 1540 pages. Available in PDF, EPUB and Kindle. Book excerpt: The 14th International Conference on Wear of Materials took place in Washington, DC, USA, 30 March - 3 April 2003. These proceedings contain over two-hundred peer reviewed papers containing the best research, technical developments and engineering case studies from around the world. Biomaterials and nano-tribology receive special attention in this collection reflecting the general trends in the field. Further highlights include a focus on the new generation of instrumentation to probe wear at increasingly small scales. Approximately ninety communications and case studies, a popular format for the academic community have also been included, enabling the inclusion of the most up-to-date research. Over 200 peer-reviewed papers including hot topics such as biomaterials and nano-tribology Keeping you up-to-date with the latest research from leading experts Includes communications and case studies

Diamond Turn Machining

Author : R. Balasubramaniam
Publisher : CRC Press
ISBN 13 : 1498787592
Total Pages : 177 pages
Book Rating : 4.4/5 (987 download)

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Book Synopsis Diamond Turn Machining by : R. Balasubramaniam

Download or read book Diamond Turn Machining written by R. Balasubramaniam and published by CRC Press. This book was released on 2017-09-01 with total page 177 pages. Available in PDF, EPUB and Kindle. Book excerpt: The goal of this book is to familiarize professionals, researchers, and students with the basics of the Diamond Turn Machining Technology and the various issues involved. The book provides a comprehensive knowledge about various aspects of the technology including the background, components of the machine, mechanism of material removal, application areas, relevant metrology, and advances taking place in this domain. Solved and unsolved examples are provided in each of the areas which will help the readers to practice and get familiarized with that particular area of the Diamond Turn Machining process.

Diamond Crystals

Author : Yuri N. Palyanov
Publisher : MDPI
ISBN 13 : 303897630X
Total Pages : 175 pages
Book Rating : 4.0/5 (389 download)

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Book Synopsis Diamond Crystals by : Yuri N. Palyanov

Download or read book Diamond Crystals written by Yuri N. Palyanov and published by MDPI. This book was released on 2019-02-21 with total page 175 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book is a printed edition of the Special Issue "Diamond Crystals" that was published in Crystals

Ultra-precision High Performance Cutting

Author : Ekkard Brinksmeier
Publisher : Springer Nature
ISBN 13 : 3030837653
Total Pages : 191 pages
Book Rating : 4.0/5 (38 download)

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Book Synopsis Ultra-precision High Performance Cutting by : Ekkard Brinksmeier

Download or read book Ultra-precision High Performance Cutting written by Ekkard Brinksmeier and published by Springer Nature. This book was released on 2021-09-20 with total page 191 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book contains the research report of the DFG Research Unit FOR 1845 (2014-2020) of the Universities of Bremen and Hannover. The thematic focus lies on speeding up ultra-precision machining technology by following a holistic approach to high-performance cutting. This includes ultra-precision milling at high spindle speeds (>10000 rpm), precision tool setting mechanisms for multi-cutting-edge diamond milling tools, magnetic levitation technology for high velocity feed axes, and dedicated control strategies for error identification and compensation at high speeds. Furthermore, automation and measurement aspects of the machine setup process especially for precision balancing of the spindle rotors are presented. Finally, it is demonstrated that how the developed technologies may be integrated into a common machine tool setup. The target audience primarily comprises research experts and practitioners in production engineering, but the book may also be of interest to graduate students alike.

Investigation of the Optical Effects of Single Point Diamond Machined Surfaces and the Applications of Micro Machining

Author : Lei Li
Publisher :
ISBN 13 :
Total Pages : 173 pages
Book Rating : 4.:/5 (659 download)

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Book Synopsis Investigation of the Optical Effects of Single Point Diamond Machined Surfaces and the Applications of Micro Machining by : Lei Li

Download or read book Investigation of the Optical Effects of Single Point Diamond Machined Surfaces and the Applications of Micro Machining written by Lei Li and published by . This book was released on 2009 with total page 173 pages. Available in PDF, EPUB and Kindle. Book excerpt: Abstract: The ultraprecision Single Point Diamond Turning (SPDT) technology has been developed for over 40 years and has been successfully applied to numerous fields. At present, the ultraprecision single point diamond turning technology already expanded to Single Point Diamond Machining (SPDM) technology, which includes several related processes in addition to the more conventional single point diamond turning. The other related processes are Fast Tool Servo (FTS), Slow Tool Servo (STS), broaching, and fly cutting. Though this technology has many notable merits, for example it can achieve micro meter or even sub micron form accuracy and nano meter surface roughness, there still has some drawbacks. One of the objectives of this research is to investigate one of these drawbacks, the diffraction and scattering of the ultraprecision single point diamond machined surfaces. Another objective is to extend the application of the SPDM by developing new design and new machining processes for freeform micro devices used in optical, mechanical, electronic, and biomedical fields. The mechanism and model of the ultraprecision single point diamond turning and micro cutting were first reviewed and discussed. The related subjects to the SPDT and micro cutting were also involved. The optical effects of diamond machined surfaces were studied. The diffraction and scattering generated from the diamond machined surfaces was analytically and experimentally studied. The influences from machining parameters, such as tool mark spacing, feedrate, spindle speed, tool radius, tool condition and different diamond machining process were considered. An empirical relationship between the machining conditions and the first order diffraction from the diamond machined surfaces was setup. This model can be used to select optimal machining conditions for diamond machining process. The design, machining and testing of microlens arrays by using SPDM process were introduced. Two microlens array examples were given. One is a 5 by 5 matrix arranged concave microlens array on flat brass substrate. The other one is a circular arranged 3D microlens array, which has 341 plano-convex micro lenslets, on a thin spherical PMMA substrate. Using the fabricated 3D microlens array, a 3D micro projection system was developed. The formed micro pattern dimension was 340 um by 460 um, giving an overall projection ratio of 34:1. It has been demonstrated that a low cost and simple manufacturing process for true 3D micro scale structures on non-planar substrates based on microlenses can be realized. Last but not least, an affordable polymer SAR micromixer was developed based on a high accuracy, low cost, and flexible micro machining process. Specifically both the mixing performance and the fabrication process were carefully studied. An improved design of the SAR micromixer was also given, the mixing efficiency of the two designs were 0.11 and 0.065 respectively.

Nanofinishing Science and Technology

Author : Vijay Kumar Jain
Publisher : CRC Press
ISBN 13 : 1315404087
Total Pages : 487 pages
Book Rating : 4.3/5 (154 download)

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Book Synopsis Nanofinishing Science and Technology by : Vijay Kumar Jain

Download or read book Nanofinishing Science and Technology written by Vijay Kumar Jain and published by CRC Press. This book was released on 2016-12-12 with total page 487 pages. Available in PDF, EPUB and Kindle. Book excerpt: Finishing is the final operation after a part is sized and shaped. Currently in high tech industries, there is a demand for nano level surface finishing of components. This process is done to improve the surface finish, to remove the recast layer, or to remove surface and sub-surface defects. The result is low friction, longer product life, and low power requirements. Equally important is the aesthetic aspect of the product. This subject is growing very fast from the technology as well as a science point of view. Books on this subject are very limited, particularly those ones that deal with both the science as well as the technology aspects.

Wear Mechanism of Diamond Tools During Ultra Precision Machining

Author : Saurav Goel
Publisher : LAP Lambert Academic Publishing
ISBN 13 : 9783844387445
Total Pages : 100 pages
Book Rating : 4.3/5 (874 download)

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Book Synopsis Wear Mechanism of Diamond Tools During Ultra Precision Machining by : Saurav Goel

Download or read book Wear Mechanism of Diamond Tools During Ultra Precision Machining written by Saurav Goel and published by LAP Lambert Academic Publishing. This book was released on 2011-07-01 with total page 100 pages. Available in PDF, EPUB and Kindle. Book excerpt: Tool wear of a costly material like diamond has always been precursor and thus a matter of concern during ultra precision engineering operations of silicon based semiconductors. Despite being hard, diamond tool wears out unpredictably. Tool wear not only raises the operational cost but also degrades the attainable finish and hence the product quality.In this book, an attempt has been made to arrive at a phenomenological understanding of tool wear mechanism of diamond tools. The technique employed for the purpose is deterministic in nature and is called as molecular dynamics(MD) simulation. This state of art method is capable to simulate atomic level phenomena occurring at picoseconds to femtoseconds time scale.A brief introduction on the current theoretical and research canon related to ultra precision engineering and one of its established branch known as single point diamond turning which has now been extended to single point diamond machining has also been given. I hope that this book will meet the expectations of the reader. I will be gad to receive the genuine feedback of the readers for further improvement of this book.

Comprehensive Materials Processing

Author :
Publisher : Newnes
ISBN 13 : 0080965334
Total Pages : 5485 pages
Book Rating : 4.0/5 (89 download)

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Book Synopsis Comprehensive Materials Processing by :

Download or read book Comprehensive Materials Processing written by and published by Newnes. This book was released on 2014-04-07 with total page 5485 pages. Available in PDF, EPUB and Kindle. Book excerpt: Comprehensive Materials Processing, Thirteen Volume Set provides students and professionals with a one-stop resource consolidating and enhancing the literature of the materials processing and manufacturing universe. It provides authoritative analysis of all processes, technologies, and techniques for converting industrial materials from a raw state into finished parts or products. Assisting scientists and engineers in the selection, design, and use of materials, whether in the lab or in industry, it matches the adaptive complexity of emergent materials and processing technologies. Extensive traditional article-level academic discussion of core theories and applications is supplemented by applied case studies and advanced multimedia features. Coverage encompasses the general categories of solidification, powder, deposition, and deformation processing, and includes discussion on plant and tool design, analysis and characterization of processing techniques, high-temperatures studies, and the influence of process scale on component characteristics and behavior. Authored and reviewed by world-class academic and industrial specialists in each subject field Practical tools such as integrated case studies, user-defined process schemata, and multimedia modeling and functionality Maximizes research efficiency by collating the most important and established information in one place with integrated applets linking to relevant outside sources

Industrial Diamond Review

Author :
Publisher :
ISBN 13 :
Total Pages : 422 pages
Book Rating : 4.:/5 (31 download)

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Book Synopsis Industrial Diamond Review by :

Download or read book Industrial Diamond Review written by and published by . This book was released on 1995 with total page 422 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Metals Abstracts

Author :
Publisher :
ISBN 13 :
Total Pages : 972 pages
Book Rating : 4.E/5 ( download)

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Book Synopsis Metals Abstracts by :

Download or read book Metals Abstracts written by and published by . This book was released on 1999-04 with total page 972 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Engineered Materials Abstracts

Author :
Publisher :
ISBN 13 :
Total Pages : 728 pages
Book Rating : 4.3/5 (91 download)

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Book Synopsis Engineered Materials Abstracts by :

Download or read book Engineered Materials Abstracts written by and published by . This book was released on 1988 with total page 728 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Cold Micro Metal Forming

Author : Frank Vollertsen
Publisher : Springer Nature
ISBN 13 : 3030112802
Total Pages : 358 pages
Book Rating : 4.0/5 (31 download)

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Book Synopsis Cold Micro Metal Forming by : Frank Vollertsen

Download or read book Cold Micro Metal Forming written by Frank Vollertsen and published by Springer Nature. This book was released on 2019-09-13 with total page 358 pages. Available in PDF, EPUB and Kindle. Book excerpt: This open access book contains the research report of the Collaborative Research Center “Micro Cold Forming” (SFB 747) of the University of Bremen, Germany. The topical research focus lies on new methods and processes for a mastered mass production of micro parts which are smaller than 1mm (by forming in batch size higher than one million). The target audience primarily comprises research experts and practitioners in production engineering, but the book may also be of interest to graduate students alike.

Machining of Titanium Alloys

Author : J. Paulo Davim
Publisher : Springer
ISBN 13 : 3662439026
Total Pages : 154 pages
Book Rating : 4.6/5 (624 download)

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Book Synopsis Machining of Titanium Alloys by : J. Paulo Davim

Download or read book Machining of Titanium Alloys written by J. Paulo Davim and published by Springer. This book was released on 2014-07-05 with total page 154 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents a collection of examples illustrating the resent research advances in the machining of titanium alloys. These materials have excellent strength and fracture toughness as well as low density and good corrosion resistance; however, machinability is still poor due to their low thermal conductivity and high chemical reactivity with cutting tool materials. This book presents solutions to enhance machinability in titanium-based alloys and serves as a useful reference to professionals and researchers in aerospace, automotive and biomedical fields.