Lean Machines for World-Class Manufacturing and Maintenance

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Author :
Publisher :
ISBN 13 : 9780977866700
Total Pages : 107 pages
Book Rating : 4.8/5 (667 download)

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Book Synopsis Lean Machines for World-Class Manufacturing and Maintenance by : Robert M. Williamson

Download or read book Lean Machines for World-Class Manufacturing and Maintenance written by Robert M. Williamson and published by . This book was released on 2006 with total page 107 pages. Available in PDF, EPUB and Kindle. Book excerpt: Lean Machines for World-Class Manufacturing and Maintenance started out as a decade-long quest for world-class simplicity?common-sense, but not common practice, solutions to equipment communications. By applying visuals on the equipment, we are able to communicate proper operating and maintenance information at the point of use. Visuals applied to equipment remove much of the guesswork often associated with operations and maintenance.Visuals result in equipment that is significantly easier to operate, easier to maintain, and easier to inspect and troubleshoot. Visuals have also shown that equipment-specific training can be reduced by 60 to 80 percent. All of this results in eliminating human error and improving efficiency and effectiveness.This edition launches the next level of world-class simplicity for modern manufacturing and maintenance. We have collected and explained proven methods for simplifying the interactions between people and machines. Consistent with the principles of Lean Manufacturing, this book emphasizes techniques that eliminate many of the equipment-related wastes in the workplace. If we can apply and use the visuals and minor modifications in the context of Lean, we will be able to reduce operating, manufacturing, and maintenance costs. This book contains hundreds of hints and tips that will improve equipment effectiveness and simplify work.

Taking Control:A Simple Approach to World-Class Manufacturing

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Author :
Publisher : Lulu.com
ISBN 13 : 148341549X
Total Pages : 87 pages
Book Rating : 4.4/5 (834 download)

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Book Synopsis Taking Control:A Simple Approach to World-Class Manufacturing by : Morris Holland

Download or read book Taking Control:A Simple Approach to World-Class Manufacturing written by Morris Holland and published by Lulu.com. This book was released on 2014-08-27 with total page 87 pages. Available in PDF, EPUB and Kindle. Book excerpt: Taking Control The book that bridges the gap between the shop floor, engineering, and management. Written in simple to understand language, Taking Control takes you step by step to turn average performance into world-class performance. Read stories of individuals and how they met and overcame challenges to be their best. Test your knowledge using the workbook and study guide.

Lean Production

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Author :
Publisher : Industrial Press Inc.
ISBN 13 : 9780831133511
Total Pages : 208 pages
Book Rating : 4.1/5 (335 download)

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Book Synopsis Lean Production by : John R. Black

Download or read book Lean Production written by John R. Black and published by Industrial Press Inc.. This book was released on 2008 with total page 208 pages. Available in PDF, EPUB and Kindle. Book excerpt: "This newly-revised and greatly expanded volume aims to provide a readable, real-world roadmap for putting into place the indispensable strategy and tactics managers need to make lean work and move their organizations - whether manufacturing or service-based - toward a world-class production system. Drawing upon decades of experience in the front lines of lean production and organizational transformation, the author provides cases, anecdotes, examples, rationales, and concrete tools to help business leaders stop talking about lean production and actually make progress toward achieving it. It's the perfect resource for leaders at all levels who are interested in improving their competitiveness, building more successful operations, and moving toward world-class performance in customer satisfaction, profitability, and employee satisfaction."--BOOK JACKET.

Lean TPM

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Publisher : Elsevier
ISBN 13 : 0080478913
Total Pages : 213 pages
Book Rating : 4.0/5 (84 download)

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Book Synopsis Lean TPM by : Dennis McCarthy

Download or read book Lean TPM written by Dennis McCarthy and published by Elsevier. This book was released on 2004-07-21 with total page 213 pages. Available in PDF, EPUB and Kindle. Book excerpt: Merging the benefits of two well-known methodolgies, Lean Thinking and Total Productive Maintenance, Lean TPM shows how to secure increased manufacturing efficiency.Based on their experienc of working with organisations that have successfully achieved outstanding performance, McCarthy and Rich provide the tools and techniques that convert strategic vision into practical reality. Lean TPM accelerates the benefits of continuous improvement activities within any manufacturing environment by challenging wasteful working practices, releasing the potential of the workforce, targeting effectiveness and making processes work as planned. * Unites world-class manufacturing, Lean Thinking and Total Productive Maintenance (TPM)* Shows how to achieve zero breakdowns* Optimises processes to deliver performance and new products efficiently* Delivers benefit from continuous improvement activities quicklyLean TPM provides a single change agenda for organisations. It will help to develop robust supply chain relationships and to optimise the value generating process. Supported by an integrated route map and comprehensive benchmark data, this book enables engineers, technicians and managers to explore this potent technique fully. * Unites the concepts of world-class manufacturing, Lean and TPM.* Shows how to accelerate the benefits gained from continuous improvement activities.* Includes an integrated route map for Lean TPM, including benchmark data.

TPM for the Lean Factory

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Author :
Publisher : Routledge
ISBN 13 : 1351407481
Total Pages : 360 pages
Book Rating : 4.3/5 (514 download)

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Book Synopsis TPM for the Lean Factory by : Keisuke Arai

Download or read book TPM for the Lean Factory written by Keisuke Arai and published by Routledge. This book was released on 2017-10-06 with total page 360 pages. Available in PDF, EPUB and Kindle. Book excerpt: Lean manufacturing cannot happen in a factory that lacks dependable, effective equipment. Breakdowns and processing defects translate into excess work-in-process and finished inventory, kept on hand ""just in case."" Recurring minor stoppages force employees to watch automated equipment that should run by itself. TPM gives a framework for addressing such problems, but many companies implement TPM at a superficial level, and the resulting productivity gains fall short of their potential. If your TPM implementation has resulted in posters and logos rather than a rise of productivity, how are you addressing this halt of progress? In TPM for the Lean Factory, authors Sekine and Arai teach you to identify and attack the key equipment-related problems and misunderstandings that make plants miss their lean manufacturing goals. Written for companies with a basic TPM framework already in place, you'll learn three powerful approaches for cutting this waste: The new 5Ss: focusing on standard locations and labeling through the first 2Ss Instant maintenance: mastering quick repairs of minor equipment failures Improved setup operations: organizing the preparation to save time and prevent errors Chapters on cell design, product and process quality factor testing, and daily equipment inspection give you additional weapons for fighting waste and low productivity. For practical application, an implementation overview summarizes the steps for each topic, keyed to a set of 50 adaptable worksheets and examples. A practical and supportive resource, TPM for the Lean Factory extends a fresh vision and focus to help you get top results from your TPM efforts.

Making Apparel Manufacturing Lean

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Author :
Publisher : Apparel Resources Pvt. Ltd.
ISBN 13 :
Total Pages : 273 pages
Book Rating : 4./5 ( download)

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Book Synopsis Making Apparel Manufacturing Lean by : Anand K. Deshpande

Download or read book Making Apparel Manufacturing Lean written by Anand K. Deshpande and published by Apparel Resources Pvt. Ltd.. This book was released on 2021-06-23 with total page 273 pages. Available in PDF, EPUB and Kindle. Book excerpt: I have been a Lean Management Consultant for the past decade and have been asked interesting questions by my prospects/clients. I’d have to say, the most made statement has been “Lean only works in the Automotive Industry and is not applicable to our industry…”. This misconception is what triggered me to write a book on Lean for the various industries that I consult in, i.e. one book for every industry. This book on the application of LEAN in Apparel Manufacturing, is my first foray into authoring a book. This book is an attempt to educate its readers on how to implement the practical aspects of LEAN, on the shopfloor. It begins with the dissemination of the interrelated elements of the Toyota Production System, the objective of TPS and its importance in Production Management. The concepts of LEAN and waste elimination are then explained with an overview of the Seven Types of Manufacturing Wastes. Value Stream Mapping, a frequently used tool to map the waste, has been elaborated in four chapters. These chapters explain concepts like Product Family Matrix, KPI definitions, guiding principles to design a Lean process and the construction of the ‘AS IS’ and the ‘TO BE’ Value Stream Maps. Individual chapters are devoted to the elements of TPS like 5S, Visual Management, Skill Management, Process Standardization and Single Minute Exchange of Dies. These chapters explain the concepts and their application in detail, equipping you with the required tools and techniques. The chapter on Balanced Score Card and Hoshin Kanri explains the mechanism of aligning the vision of the factory to the individual objectives. The chapters on A3 Problem Solving and Quality Management initiate the readers to a scientific methodology of problem solving. We follow up with chapters on Kanban Systems and WIP Management in order to get a sense of Pull systems. The chapter on Total Productive Maintenance lays emphasis on measurement of OEE% and the problem-solving cascade. We end this book with chapters on Shopfloor Control, sustaining a Lean culture and providing a Lean Implementation Model for Apparel Manufacturing. I would like to extend my gratitude to Deepak Mohindra, Chairman, Apparel Resources for his continued support and guidance. My wife Manali, my daughters Aishwarya & Arya and my mother Padma, have also been my constant motivators. I would also like to thank my past and current clients for implementing my advice. This book would be incomplete without mentioning Ashish Grover, who was a great support during preliminary Lean pilots on the garmenting shopfloor. This book is my tribute to him. I hope that this book creates more value for you and your organization. Wish you all the best in your LEAN journey!

WCOM (World Class Operations Management)

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Publisher : Springer
ISBN 13 : 3319301055
Total Pages : 280 pages
Book Rating : 4.3/5 (193 download)

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Book Synopsis WCOM (World Class Operations Management) by : Carlo Baroncelli

Download or read book WCOM (World Class Operations Management) written by Carlo Baroncelli and published by Springer. This book was released on 2016-05-03 with total page 280 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book deals with World Class Operations Management (WCOM), detailing its principles, methods and organisation, and the results that this approach can bring about. Utilising real-world case studies illustrated by companies that have adopted this model (interviews with Saint-Gobain, L’Oréal, Tetra Pak, Bemis, and Bel Executives), it describes common patterns drawn from decades of hands-on experience, so as to present a theoretical approach together with the concrete application of its principles. WCOM, adopted by several multinational companies, is one of the more innovative management practises, as it integrates the best Continuous Improvement approaches (Lean, Total Productive Management, World Class Manufacturing) as well as the most innovative approaches in human dynamics like Change Leadership, Performance Behavior, Shingo Model, to name a few. Every book’s chapter has been authored by an expert in these different fields, thus revealing the synergy among the different practices, which is one of the distinguishing and successful aspects of WCOM Maximising reader insights into the successful implementation of such an approach, and explaining not only its potentialities, but also its implementation dynamics, the critical points and the ways it can be integrated into different situations, this book is also about how to create a culture of excellence that is sustainable over a long period of time and delivers consistent (or ever-improving) results.

Manufacturing in the Nineties

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Author :
Publisher : Van Nostrand Reinhold Company
ISBN 13 :
Total Pages : 402 pages
Book Rating : 4.3/5 (91 download)

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Book Synopsis Manufacturing in the Nineties by : Harold J. Steudel

Download or read book Manufacturing in the Nineties written by Harold J. Steudel and published by Van Nostrand Reinhold Company. This book was released on 1992 with total page 402 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Lean Manufacturing

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Author :
Publisher : Lean Enterprise Training
ISBN 13 : 0975323407
Total Pages : 355 pages
Book Rating : 4.9/5 (753 download)

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Book Synopsis Lean Manufacturing by : Gary Conner

Download or read book Lean Manufacturing written by Gary Conner and published by Lean Enterprise Training. This book was released on 2004 with total page 355 pages. Available in PDF, EPUB and Kindle. Book excerpt:

LEAN AND AGILE MANUFACTURING

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Author :
Publisher : PHI Learning Pvt. Ltd.
ISBN 13 : 8120346114
Total Pages : 238 pages
Book Rating : 4.1/5 (23 download)

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Book Synopsis LEAN AND AGILE MANUFACTURING by : S. R. DEVADASAN

Download or read book LEAN AND AGILE MANUFACTURING written by S. R. DEVADASAN and published by PHI Learning Pvt. Ltd.. This book was released on 2012-06-12 with total page 238 pages. Available in PDF, EPUB and Kindle. Book excerpt: Contemporary fastidious companies are required to eliminate wastes and offer value-added products and services to the customers, which requirement is fulfilled by adopting the paradigm called ‘lean manufacturing’. On the other side, futuristic companies surge towards reaching the twenty-first century mission by reacting quickly in accordance with the dynamic demands of the modern customers, for which researchers have been developing a paradigm called ‘agile manufacturing’. Although various techniques and tools are applied, cohesive procedures are yet to be evolved to implement these paradigms systematically and successfully in companies. In this context, this book is evolved to address students, academics, practitioners and researchers for gaining theoretical, practical and research futuristic knowledge on lean and agile manufacturing paradigms. Organised in 18 chapters, the text opens with a historical overview of lean and agile manufacturing paradigms. It then discusses the lean manufacturing principles with their application procedures. The book comprehensively analyses the methods of implementation of lean manufacturing paradigm in both traditional and moderate organisations. It also gives an equal treatment to the implementation of agile manufacturing paradigm under four drivers such as management driver, technology driver, manufacturing strategy driver and competition driver through the adoption of appropriate agile manufacturing criteria. The book concludes with a discussion of lean and agile manufacturing paradigms from the perspectives of academia, researchers and practitioners. The text is well supported by a large number of self-test questions with their answers. A unique feature of the book is the inclusion of research avenues at the end of each chapter, which enable the readers to carry out researches on these paradigms. This book is intended for the undergraduate and postgraduate students of industrial, manufacturing, production and mechanical engineering.

Implementing World Class Manufacturing

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Author :
Publisher : Wcm Associates
ISBN 13 :
Total Pages : 460 pages
Book Rating : 4.0/5 ( download)

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Book Synopsis Implementing World Class Manufacturing by : Larry Rubrich

Download or read book Implementing World Class Manufacturing written by Larry Rubrich and published by Wcm Associates. This book was released on 1998 with total page 460 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Working with Machines

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Publisher : CRC Press
ISBN 13 : 1482278464
Total Pages : 364 pages
Book Rating : 4.4/5 (822 download)

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Book Synopsis Working with Machines by : Michel Baudin

Download or read book Working with Machines written by Michel Baudin and published by CRC Press. This book was released on 2007-04-20 with total page 364 pages. Available in PDF, EPUB and Kindle. Book excerpt: How do companies in high labor cost countries manage to remain competitive? In western manufacturing, the more manual a process, the more severe the competitive handicap of high wages. Full automation would make labor costs irrelevant but remain impractical in most industries. Most successful manufacturing processes in advanced economies are neither fully manual nor fully automatic -- they involve interactions between small numbers of highly skilled people and machines that account for the bulk of the manufacturing costs and thereby remain competitive. In Working with Machines: The Nuts and Bolts of Lean Operations With Jidoka, author Michel Baudin explains how performance differences that can be observed from one factory to the next are due to the way people use the machines -- from the human interfaces of individual machines to the linking of machines into cells, the management of monuments and common services, automation, maintenance, and production control.

Lean Manufacturing

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Author :
Publisher : Industrial Press Inc.
ISBN 13 : 9780831133856
Total Pages : 202 pages
Book Rating : 4.1/5 (338 download)

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Book Synopsis Lean Manufacturing by : John W. Davis

Download or read book Lean Manufacturing written by John W. Davis and published by Industrial Press Inc.. This book was released on 2009 with total page 202 pages. Available in PDF, EPUB and Kindle. Book excerpt: Typically understood and/or accepted as the general path of implementation it took. It contains a list of important 'Key Reflections' at the end of each chapter

Total Productive Maintenance

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Author :
Publisher : Liverpool Academic Press
ISBN 13 :
Total Pages : 412 pages
Book Rating : 4.3/5 ( download)

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Book Synopsis Total Productive Maintenance by : Nick Rich

Download or read book Total Productive Maintenance written by Nick Rich and published by Liverpool Academic Press. This book was released on 2001 with total page 412 pages. Available in PDF, EPUB and Kindle. Book excerpt:

TPM -

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Author :
Publisher : Newnes
ISBN 13 : 9780750644471
Total Pages : 280 pages
Book Rating : 4.6/5 (444 download)

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Book Synopsis TPM - by : Peter Willmott

Download or read book TPM - written by Peter Willmott and published by Newnes. This book was released on 2001 with total page 280 pages. Available in PDF, EPUB and Kindle. Book excerpt: Through TPM, more companies accept the concept of Zero Breakdowns as achievable. Based on first hand experience, this is a practical guide to delivering TPM benefits, and world class performance.

Lean Maintenance

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Publisher : Elsevier
ISBN 13 : 0080478905
Total Pages : 301 pages
Book Rating : 4.0/5 (84 download)

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Book Synopsis Lean Maintenance by : Ricky Smith

Download or read book Lean Maintenance written by Ricky Smith and published by Elsevier. This book was released on 2004-06-11 with total page 301 pages. Available in PDF, EPUB and Kindle. Book excerpt: What is "Lean?" Whether referring to manufacturing operations or maintenance, lean is about doing more with less: less effort, less space, fewer defects, less throughput time, lower volume requirements, less capital for a given level of output, etc. The need to provide the customer more value with less waste is a necessity for any firm wanting to stay in business, especially in today's increasingly global market place. And this is what lean thinking is all about.Lean Operations are difficult to sustain. More Lean Manufacturing Plant Transformations have been abandoned than have achieved true Lean Enterprise status. There are solid and recurring reasons for both of these conditions. The most significant of these reasons is that production support processes have not been pre-positioned or refined adequately to assist the manufacturing plant in making the lean transformation. And the most significant of the support functions is the maintenance operation, which determines production line equipment reliability. Moving the maintenance operation well into its own lean transformation is a must-do prerequisite for successful manufacturing plant - or any process plant - Lean Transformations. This Handbook provides detailed, step-by-step, fully explained processes for each phase of Lean Maintenance implementation providing examples, checklists and methodologies of a quantity, detail and practicality that no previous publication has even approached. It is required reading, and a required reference, for every plant and facility that is planning, or even thinking of adopting "Lean" as their mode of operation.* A continuous improvement strategy using new "lean" principles* Eliminate wasteful practices from your manufacturing or chemical processes, increasing the profitability of your plant* Save thousands of dollars a year on new equipment by keeping your existing equipment maintained using this revolutionary method

Simplified Lean Manufacture

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Author :
Publisher : PHI Learning Pvt. Ltd.
ISBN 13 : 8120339436
Total Pages : 238 pages
Book Rating : 4.1/5 (23 download)

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Book Synopsis Simplified Lean Manufacture by : N. Gopalakrishnan

Download or read book Simplified Lean Manufacture written by N. Gopalakrishnan and published by PHI Learning Pvt. Ltd.. This book was released on 2010-01-30 with total page 238 pages. Available in PDF, EPUB and Kindle. Book excerpt: It shows how any manufacturing industry, irrespective of its size and the kind of products it manufactures, can adapt to lean manufacturing. The book explains in easy to understand language that, with the help of lean manufacture, an organization can improve its delivery time to the customers, reduce the cost of manufacture, minimize inventory, and raise profitability. The book introduces the concept of value and waste and details the symptoms which indicate the necessity for an organization to adapt to lean manufacturing. It also shows how seven types of wastes are identified globally and how they can be eliminated. In addition, the book examines the primary tools and the secondary tools of lean manufacture.