Laser Path Optimization Strategies For Laser Powder Bed Fusion

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Fundamentals of Laser Powder Bed Fusion of Metals

Author : Igor Yadroitsev
Publisher : Elsevier
ISBN 13 : 0128240911
Total Pages : 678 pages
Book Rating : 4.1/5 (282 download)

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Book Synopsis Fundamentals of Laser Powder Bed Fusion of Metals by : Igor Yadroitsev

Download or read book Fundamentals of Laser Powder Bed Fusion of Metals written by Igor Yadroitsev and published by Elsevier. This book was released on 2021-05-23 with total page 678 pages. Available in PDF, EPUB and Kindle. Book excerpt: Laser powder bed fusion of metals is a technology that makes use of a laser beam to selectively melt metal powder layer-by-layer in order to fabricate complex geometries in high performance materials. The technology is currently transforming aerospace and biomedical manufacturing and its adoption is widening into other industries as well, including automotive, energy, and traditional manufacturing. With an increase in design freedom brought to bear by additive manufacturing, new opportunities are emerging for designs not possible previously and in material systems that now provide sufficient performance to be qualified in end-use mission-critical applications. After decades of research and development, laser powder bed fusion is now enabling a new era of digitally driven manufacturing. Fundamentals of Laser Powder Bed Fusion of Metals will provide the fundamental principles in a broad range of topics relating to metal laser powder bed fusion. The target audience includes new users, focusing on graduate and undergraduate students; however, this book can also serve as a reference for experienced users as well, including senior researchers and engineers in industry. The current best practices are discussed in detail, as well as the limitations, challenges, and potential research and commercial opportunities moving forward. - Presents laser powder bed fusion fundamentals, as well as their inherent challenges - Provides an up-to-date summary of this advancing technology and its potential - Provides a comprehensive textbook for universities, as well as a reference for industry - Acts as quick-reference guide

Process Control for Defect Mitigation in Laser Powder Bed Fusion Additive Manufacturing

Author : Wayne King
Publisher : SAE International
ISBN 13 : 1468606174
Total Pages : 36 pages
Book Rating : 4.4/5 (686 download)

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Book Synopsis Process Control for Defect Mitigation in Laser Powder Bed Fusion Additive Manufacturing by : Wayne King

Download or read book Process Control for Defect Mitigation in Laser Powder Bed Fusion Additive Manufacturing written by Wayne King and published by SAE International. This book was released on 2023-05-15 with total page 36 pages. Available in PDF, EPUB and Kindle. Book excerpt: Success in metal additive manufacturing (AM) relies on the optimization of a large set of process parameters to achieve materials whose properties and performance meet design and safety requirements. Despite continuous improvements in the process over the years, the quality of AM parts remains a major concern for manufacturers. Today, researchers are starting to move from discrete geometry-dependent build parameters to continuously variable or dynamically changing parameters that are geometry- and scan-path aware. This approach has become known as “feedforward control.” Process Control for Defect Mitigation in Laser Powder Bed Fusion Additive Manufacturing discusses the origins of feedforward control, its early implementations in AM, the current state of the art, and a path forward to its broader adoption. Click here to access the full SAE EDGETM Research Report portfolio. https://doi.org/10.4271/EPR2023011

Nickel, Cobalt, and Their Alloys

Author : Joseph R. Davis
Publisher : ASM International
ISBN 13 : 0871706857
Total Pages : 450 pages
Book Rating : 4.8/5 (717 download)

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Book Synopsis Nickel, Cobalt, and Their Alloys by : Joseph R. Davis

Download or read book Nickel, Cobalt, and Their Alloys written by Joseph R. Davis and published by ASM International. This book was released on 2000-01-01 with total page 450 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book is a comprehensive guide to the compositions, properties, processing, performance, and applications of nickel, cobalt, and their alloys. It includes all of the essential information contained in the ASM Handbook series, as well as new or updated coverage in many areas in the nickel, cobalt, and related industries.

Introduction to Design of Experiments with JMP Examples

Author : Jacques Goupy
Publisher : SAS Press
ISBN 13 : 9781599944227
Total Pages : 0 pages
Book Rating : 4.9/5 (442 download)

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Book Synopsis Introduction to Design of Experiments with JMP Examples by : Jacques Goupy

Download or read book Introduction to Design of Experiments with JMP Examples written by Jacques Goupy and published by SAS Press. This book was released on 2007 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Illustrated with numerous real-world examples borrowed from a broad base of industries, this updated edition employs a gentle, progressive approach to using designed experiments. It covers basic ideas, terminology, and the application of techniques necessary to conduct a study using the design of experiments (DOE) framework.

Laser Additive Manufacturing

Author : Milan Brandt
Publisher : Woodhead Publishing
ISBN 13 : 0081004346
Total Pages : 500 pages
Book Rating : 4.0/5 (81 download)

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Book Synopsis Laser Additive Manufacturing by : Milan Brandt

Download or read book Laser Additive Manufacturing written by Milan Brandt and published by Woodhead Publishing. This book was released on 2016-09-01 with total page 500 pages. Available in PDF, EPUB and Kindle. Book excerpt: Laser Additive Manufacturing: Materials, Design, Technologies, and Applications provides the latest information on this highly efficient method of layer-based manufacturing using metals, plastics, or composite materials. The technology is particularly suitable for the production of complex components with high precision for a range of industries, including aerospace, automotive, and medical engineering. This book provides a comprehensive review of the technology and its range of applications. Part One looks at materials suitable for laser AM processes, with Part Two discussing design strategies for AM. Parts Three and Four review the most widely-used AM technique, powder bed fusion (PBF) and discuss other AM techniques, such as directed energy deposition, sheet lamination, jetting techniques, extrusion techniques, and vat photopolymerization. The final section explores the range of applications of laser AM. - Provides a comprehensive one-volume overview of advances in laser additive manufacturing - Presents detailed coverage of the latest techniques used for laser additive manufacturing - Reviews both established and emerging areas of application

Advances in Production Technology

Author : Christian Brecher
Publisher : Springer
ISBN 13 : 3319123041
Total Pages : 212 pages
Book Rating : 4.3/5 (191 download)

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Book Synopsis Advances in Production Technology by : Christian Brecher

Download or read book Advances in Production Technology written by Christian Brecher and published by Springer. This book was released on 2014-11-18 with total page 212 pages. Available in PDF, EPUB and Kindle. Book excerpt: This edited volume contains the selected papers presented at the scientific board meeting of the German Cluster of Excellence on “Integrative Production Technology for High-Wage Countries”, held in November 2014. The topical structure of the book is clustered in six sessions: Integrative Production Technology, Individualised Production, Virtual Production Systems, Integrated Technologies, Self-Optimising Production Systems and Human Factors in Production Technology. The Aachen perspective on a holistic theory of production is complemented by conference papers from external leading researchers in the fields of production, materials science and bordering disciplines. The target audience primarily comprises research experts and practitioners in the field but the book may also be beneficial for graduate students.

Al-Si Alloys

Author : Francisco C. Robles Hernandez
Publisher : Springer
ISBN 13 : 3319583808
Total Pages : 253 pages
Book Rating : 4.3/5 (195 download)

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Book Synopsis Al-Si Alloys by : Francisco C. Robles Hernandez

Download or read book Al-Si Alloys written by Francisco C. Robles Hernandez and published by Springer. This book was released on 2017-07-02 with total page 253 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book details aluminum alloys with special focus on the aluminum silicon (Al‐Si) systems – that are the most abundant alloys second only to steel. The authors include a description of the manufacturing principles, thermodynamics, and other main characteristics of Al‐Si alloys. Principles of processing, testing, and in particular applications in the Automotive, Aeronautical and Aerospace fields are addressed.

Laser Material Processing

Author : William M. Steen
Publisher : Springer Science & Business Media
ISBN 13 : 1447137523
Total Pages : 416 pages
Book Rating : 4.4/5 (471 download)

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Book Synopsis Laser Material Processing by : William M. Steen

Download or read book Laser Material Processing written by William M. Steen and published by Springer Science & Business Media. This book was released on 2013-04-18 with total page 416 pages. Available in PDF, EPUB and Kindle. Book excerpt: New chapters on bending and cleaning reflect the changes in the field since the last edition, completing the range of practical knowledge about the processes possible with lasers already familiar to users of this well-known text. Professor Steen's lively presentation is supported by a number of original cartoons by Patrick Wright and Noel Ford, which will bring a smile to your face and ease the learning process. From the reviews: "...well organized, and the text is very practical...The engineering community will find this book informative and useful." (OPTICS AND PHOTONICS NEWS, July/August 2005)

Additive Manufacturing for the Aerospace Industry

Author : Francis H. Froes
Publisher : Elsevier
ISBN 13 : 0128140631
Total Pages : 483 pages
Book Rating : 4.1/5 (281 download)

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Book Synopsis Additive Manufacturing for the Aerospace Industry by : Francis H. Froes

Download or read book Additive Manufacturing for the Aerospace Industry written by Francis H. Froes and published by Elsevier. This book was released on 2019-02-15 with total page 483 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive Manufacturing for the Aerospace Industry explores the design, processing, metallurgy and applications of additive manufacturing (AM) within the aerospace industry. The book's editors have assembled an international team of experts who discuss recent developments and the future prospects of additive manufacturing. The work includes a review of the advantages of AM over conventionally subtractive fabrication, including cost considerations. Microstructures and mechanical properties are also presented, along with examples of components fabricated by AM. Readers will find information on a broad range of materials and processes used in additive manufacturing. It is ideal reading for those in academia, government labs, component fabricators, and research institutes, but will also appeal to all sectors of the aerospace industry. - Provides information on a broad range of materials and processes used in additive manufacturing - Presents recent developments in the design and applications of additive manufacturing specific to the aerospace industry - Covers a wide array of materials for use in the additive manufacturing of aerospace parts - Discusses current standards in the area of aerospace AM parts

Thermo-Mechanical Modeling of Additive Manufacturing

Author : Michael Gouge
Publisher : Butterworth-Heinemann
ISBN 13 : 0128118210
Total Pages : 296 pages
Book Rating : 4.1/5 (281 download)

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Book Synopsis Thermo-Mechanical Modeling of Additive Manufacturing by : Michael Gouge

Download or read book Thermo-Mechanical Modeling of Additive Manufacturing written by Michael Gouge and published by Butterworth-Heinemann. This book was released on 2017-08-03 with total page 296 pages. Available in PDF, EPUB and Kindle. Book excerpt: Thermo-mechanical Modeling of Additive Manufacturing provides the background, methodology and description of modeling techniques to enable the reader to perform their own accurate and reliable simulations of any additive process. Part I provides an in depth introduction to the fundamentals of additive manufacturing modeling, a description of adaptive mesh strategies, a thorough description of thermal losses and a discussion of residual stress and distortion. Part II applies the engineering fundamentals to direct energy deposition processes including laser cladding, LENS builds, large electron beam parts and an exploration of residual stress and deformation mitigation strategies. Part III concerns the thermo-mechanical modeling of powder bed processes with a description of the heat input model, classical thermo-mechanical modeling, and part scale modeling. The book serves as an essential reference for engineers and technicians in both industry and academia, performing both research and full-scale production. Additive manufacturing processes are revolutionizing production throughout industry. These technologies enable the cost-effective manufacture of small lot parts, rapid repair of damaged components and construction of previously impossible-to-produce geometries. However, the large thermal gradients inherent in these processes incur large residual stresses and mechanical distortion, which can push the finished component out of engineering tolerance. Costly trial-and-error methods are commonly used for failure mitigation. Finite element modeling provides a compelling alternative, allowing for the prediction of residual stresses and distortion, and thus a tool to investigate methods of failure mitigation prior to building. - Provides understanding of important components in the finite element modeling of additive manufacturing processes necessary to obtain accurate results - Offers a deeper understanding of how the thermal gradients inherent in additive manufacturing induce distortion and residual stresses, and how to mitigate these undesirable phenomena - Includes a set of strategies for the modeler to improve computational efficiency when simulating various additive manufacturing processes - Serves as an essential reference for engineers and technicians in both industry and academia

Laser Cladding of Metals

Author : Pasquale Cavaliere
Publisher : Springer Nature
ISBN 13 : 3030531953
Total Pages : 444 pages
Book Rating : 4.0/5 (35 download)

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Book Synopsis Laser Cladding of Metals by : Pasquale Cavaliere

Download or read book Laser Cladding of Metals written by Pasquale Cavaliere and published by Springer Nature. This book was released on 2020-11-05 with total page 444 pages. Available in PDF, EPUB and Kindle. Book excerpt: Laser cladding is an additive manufacturing technology capable of producing coatings due to the surface fusion of metals. The selected powder is fed into a focused laser beam to be melted and deposited as coating. This allows to apply material in a selected way onto those required sections of complex components. The process main properties are the production of a perfect metallurgically bonded and fully dense coatings; the minimal heat affected zone and low dilution between the substrate and filler material resulting in functional coatings that perform at reduced thickness, so fewer layers are applied; fine, homogeneous microstructure resulting from the rapid solidification rate that promotes wear resistance of carbide coatings; near net-shape weld build-up requires little finishing effort; extended weldability of sensitive materials like carbon-rich steels or nickel-based superalloys that are difficult or even impossible to weld using conventional welding processes; post-weld heat treatment is often eliminated as the small heat affected zone minimizes component stress; excellent process stability and reproducibility because it is numerical controlled welding process. The typical applications are the dimensional restoration; the wear and corrosion protection; additive manufacturing. The wide range of materials that can be deposited and its suitability for treating small areas make laser cladding particularly appropriate to tailor surface properties to local service requirements and it opens up a new perspective for surface engineered materials. The main key aspect to be scientifically and technologically explored are the type of laser; the powders properties; the processing parameters; the consequent microstructural and mechanical properties of the processed material; the capability of fabrication of prototypes to rapid tooling and rapid manufacturing. Distills critical concepts, methods, and applications from leading full-length chapters, along with the authors’s own deep understanding of the material taught, into a concise yet rigorous graduate and advanced undergraduate text; Reinforces concepts covered with detailed solutions to illuminating and challenging industrial applications; Discusses current and future applications of laser cladding in additive manufacturing.

Science, Technology and Applications of Metals in Additive Manufacturing

Author : Bhaskar Dutta
Publisher : Elsevier
ISBN 13 : 0128166436
Total Pages : 355 pages
Book Rating : 4.1/5 (281 download)

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Book Synopsis Science, Technology and Applications of Metals in Additive Manufacturing by : Bhaskar Dutta

Download or read book Science, Technology and Applications of Metals in Additive Manufacturing written by Bhaskar Dutta and published by Elsevier. This book was released on 2019-08-15 with total page 355 pages. Available in PDF, EPUB and Kindle. Book excerpt: Science, Technology and Applications of Metal Additive Manufacturing provides a holistic picture of metal Additive Manufacturing (AM) that encompasses the science, technology and applications for the use of metal AM. Users will find design aspects, various metal AM technologies commercially available, a focus on merits and demerits, implications for qualification and certification, applications, cost modeling of AM, and future directions. This book serves as an educational guide, providing a holistic picture of metal AM that encompasses science, technology and applications for the real-life use of metal AM. - Includes an overall understanding of metal additive manufacturing, Including steps involved (process flow) - Discusses available commercial metal AM technologies and their relative strengths and weaknesses - Reviews the process of qualification of AM parts, various applications, cost modeling, and the future directions of metal AM

Revolutionizing Aircraft Materials and Processes

Author : Spiros Pantelakis
Publisher : Springer Nature
ISBN 13 : 303035346X
Total Pages : 405 pages
Book Rating : 4.0/5 (33 download)

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Book Synopsis Revolutionizing Aircraft Materials and Processes by : Spiros Pantelakis

Download or read book Revolutionizing Aircraft Materials and Processes written by Spiros Pantelakis and published by Springer Nature. This book was released on 2020-03-11 with total page 405 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book addresses the emerging needs of the aerospace industry by discussing recent developments and future trends of aeronautic materials. It is aimed at advancing existing materials and fostering the ability to develop novel materials with less weight, increased mechanical properties, more functionality, diverse manufacturing methods, and recyclability. The development of novel materials and multifunctional materials has helped to increase efficiency and safety, reduce costs, and decrease the environmental foot print of the aeronautical industry. In this book, integral metallic structures designed by disruptive concepts, including topology optimization and additive manufacturing, are highlighted.

Hot work tool steel in laser powder bed fusion: from parameter optimization to quality monitoring in industrial application

Author : Liang Wu
Publisher : BoD – Books on Demand
ISBN 13 : 3737611785
Total Pages : 202 pages
Book Rating : 4.7/5 (376 download)

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Book Synopsis Hot work tool steel in laser powder bed fusion: from parameter optimization to quality monitoring in industrial application by : Liang Wu

Download or read book Hot work tool steel in laser powder bed fusion: from parameter optimization to quality monitoring in industrial application written by Liang Wu and published by BoD – Books on Demand. This book was released on 2024-01-01 with total page 202 pages. Available in PDF, EPUB and Kindle. Book excerpt: This dissertation thesis focuses on applying the powder bed fusion with laser beam (PBF-LB) technology on hot work steel. It aims at achieving comparable properties with the products from the traditional manufacturing route. Using the reference powder H13, the influence of various factors, i.e., laser settings (such as laser power and scan speed) and machine settings (such as preheating) on the melting pool morphology and printing defects, is intensively investigated to check the feasibility of printing H13 components through PBF-LB technology and finally optimize the fabrication parameters for high-quality printing in lab-scale size. Furthermore, the consecutive research on the impact of the post-treatment, machine sensitivity, and powder condition provides a basis for scaling up the process and offers industrially usable products with adequate properties. Furthermore, after assessing the defects during the investigation, the classification of the defects deepens the understanding of the material-laser interaction. The mechanism for stress-lead cracks can guide the development of new types of material applied to the PBF-LB process, especially carbon-bearing steel. Finally, based on the mechanism of defect generation, the principle of the real-time defect-based monitoring system is proposed. After recognizing defects and assembling discrete points, the digital twin is established from various monitoring signals, which can be applied for on-time quality assurance without destructive testing.

Recrystallization and Related Annealing Phenomena

Author : F.J. Humphreys
Publisher : Elsevier
ISBN 13 : 008098388X
Total Pages : 520 pages
Book Rating : 4.0/5 (89 download)

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Book Synopsis Recrystallization and Related Annealing Phenomena by : F.J. Humphreys

Download or read book Recrystallization and Related Annealing Phenomena written by F.J. Humphreys and published by Elsevier. This book was released on 2012-12-02 with total page 520 pages. Available in PDF, EPUB and Kindle. Book excerpt: The annealing of deformed materials is of both technological importance and scientific interest. The phenomena have been most widely studied in metals, although they occur in all crystalline materials such as the natural deformation of rocks and the processing of technical ceramics. Research is mainly driven by the requirements of industry, and where appropriate, the book discusses the extent to which we are able to formulate quantitative, physically-based models which can be applied to metal-forming processes.The subjects treated in this book are all active research areas, and form a major part of at least four regular international conference series. However, there have only been two monographs published in recent times on the subject of recrystallization, the latest nearly 20 years ago. Since that time, considerable advances have been made, both in our understanding of the subject and in the techniques available to the researcher.The book covers recovery, recrystallization and grain growth in depth including specific chapters on ordered materials, two-phase alloys, annealing textures and annealing during and after hot working. Also contained are treatments of the deformed state and the structure and mobility of grain boundaries, technologically important examples and a chapter on computer simulation and modelling. The book provides a scientific treatment of the subject for researchers or students in Materials Science, Metallurgy and related disciplines, who require a more detailed coverage than is found in textbooks on physical metallurgy, and a more coherent treatment than will be found in the many conference proceedings and review articles.

Industrial Strategies and Solutions for 3D Printing

Author : Hamid Reza Vanaei
Publisher : John Wiley & Sons
ISBN 13 : 139415030X
Total Pages : 325 pages
Book Rating : 4.3/5 (941 download)

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Book Synopsis Industrial Strategies and Solutions for 3D Printing by : Hamid Reza Vanaei

Download or read book Industrial Strategies and Solutions for 3D Printing written by Hamid Reza Vanaei and published by John Wiley & Sons. This book was released on 2024-04-30 with total page 325 pages. Available in PDF, EPUB and Kindle. Book excerpt: Multidisciplinary, up-to-date reference on 3D printing from A to Z, including material selection, in-process monitoring, process optimization, and machine learning Industrial Strategies and Solutions for 3D Printing: Applications and Optimization offers a comprehensive overview of the 3D printing process, covering relevant materials, control factors, cutting-edge concepts, and applications across various industries such as jewelry, footwear, industrial design, architecture, engineering, dental, medical, and others. While many published books and review papers have explored various aspects of 3D printing, they often approach the topic from a specific perspective. This book instead views 3D printing as a multidisciplinary field, extending beyond its rapid growth into emerging areas like data science and artificial intelligence. Written by three highly qualified academics with significant research experience in related fields, Industrial Strategies and Solutions for 3D Printing: Applications and Optimization includes information on: Role of various 3D printing features in optimization and how machine learning can be used to further enhance optimization processes Specific optimization techniques including physico-chemical, mechanical, thermal, and rheological characteristics Steps for 3D printing when going from the lab to industry in fields such as biology, turbomachinery, automotive, and aerospace Challenges related to the controlling factors in the optimization purpose, along with in-process monitoring of 3D printing for best results and output Industrial Strategies and Solutions for 3D Printing: Applications and Optimization is a valuable and up-to-date reference on the subject for researchers, scholars, and professionals in biomedical, chemical, and mechanical engineering seeking to understand foundational concepts related to the free-form fabrication approach and how to achieve optimal results.

Welding Metallurgy

Author : Sindo Kou
Publisher : John Wiley & Sons
ISBN 13 : 0471460931
Total Pages : 477 pages
Book Rating : 4.4/5 (714 download)

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Book Synopsis Welding Metallurgy by : Sindo Kou

Download or read book Welding Metallurgy written by Sindo Kou and published by John Wiley & Sons. This book was released on 2003-03-31 with total page 477 pages. Available in PDF, EPUB and Kindle. Book excerpt: Updated to include new technological advancements in welding Uses illustrations and diagrams to explain metallurgical phenomena Features exercises and examples An Instructor's Manual presenting detailed solutions to all the problems in the book is available from the Wiley editorial department.