Integrated Computational Materials Engineering (ICME) of Aluminum Solidification and Casting

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Publisher :
ISBN 13 :
Total Pages : 207 pages
Book Rating : 4.:/5 (125 download)

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Book Synopsis Integrated Computational Materials Engineering (ICME) of Aluminum Solidification and Casting by : Colin D. Ridgeway

Download or read book Integrated Computational Materials Engineering (ICME) of Aluminum Solidification and Casting written by Colin D. Ridgeway and published by . This book was released on 2020 with total page 207 pages. Available in PDF, EPUB and Kindle. Book excerpt: Traditionally, the design and eventual casting of engineering components has been plagued by the assumption of homogeneous mechanical properties across the whole of the casting. Such an assumption is rarely the case and often leads to overdesign and excessive downstream waste. To combat this, the Integrated Computation Materials Engineering (ICME) approach was implemented to provide an increased level of accuracy for the prediction of location specific properties in cast aluminum. Variable properties often result from variable cooling rates that occur in a structure resulting from cooling lines or chill blocks located within the mold package, variable alloying content and finally the defects present in the alloy. In the context of this research, variable cooling was studied using the concept of a maximum chill scenario where the heat transfer coefficient (HTC) was examined and found to develop over time. The resulting microstructure was included an extremely refined eutectic silicon within the interdendritic regions. Unique, time-dependent HTC maps were created for optimized maximum chill scenario casting conditions to provide unique cooling and solidification conditions across the whole of a casting. The effect of Magnesium on hypoeutectic Al-Si alloys Primary Dendrite Arm Spacing (PDAS) was examined next. Directional solidification experimentation was coupled with Cellular Automaton (CA) simulations to develop a model to predict the location specific PDAS within Al-Si-Mg alloys. Additionally, location specific properties are known to result from defects within the microstructure such oxide inclusions and porosity. These voided regions act as regions of increased stress and result in premature failure of engineered components. In this work the fluid flow, filling conditions and free surface of the molten aluminum was examined to create a new model that was accurately shown to predict the location specific defect content in a cast structure. Finally, the sum of this work was used to couple various Computer-Aided Engineering (CAE) software tools to complete the ICME approach. By coupling various commercial software, exact location specific mechanical properties were shown to be accurately predicted using a method term the CA - FEA approach. The CA - FEA approach is the first method for using physics based microstructure predictions to determine the location specific mechanical down to a cubic millimeter.

Proceedings of the 4th World Congress on Integrated Computational Materials Engineering (ICME 2017)

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Publisher : Springer
ISBN 13 : 3319578642
Total Pages : 374 pages
Book Rating : 4.3/5 (195 download)

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Book Synopsis Proceedings of the 4th World Congress on Integrated Computational Materials Engineering (ICME 2017) by : Paul Mason

Download or read book Proceedings of the 4th World Congress on Integrated Computational Materials Engineering (ICME 2017) written by Paul Mason and published by Springer. This book was released on 2017-04-27 with total page 374 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book represents a collection of papers presented at the 4th World Congress on Integrated Computational Materials Engineering (ICME 2017), a specialty conference organized by The Minerals, Metals & Materials Society (TMS). The contributions offer topics relevant to the global advancement of ICME as an engineering discipline. Topics covered include the following:ICME Success Stories and ApplicationsVerification, Validation, Uncertainty Quantification Issues and Gap AnalysisIntegration Framework and UsageAdditive ManufacturingPhase Field ModelingMicrostructure EvolutionICME Design Tools and ApplicationMechanical Performance Using Multi-Scale Modeling

Proceedings of the 2nd World Congress on Integrated Computational Materials Engineering (ICME)

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Publisher : Springer
ISBN 13 : 3319481940
Total Pages : 308 pages
Book Rating : 4.3/5 (194 download)

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Book Synopsis Proceedings of the 2nd World Congress on Integrated Computational Materials Engineering (ICME) by : Mei Li

Download or read book Proceedings of the 2nd World Congress on Integrated Computational Materials Engineering (ICME) written by Mei Li and published by Springer. This book was released on 2016-12-19 with total page 308 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book represents a collection of papers presented at the 2nd World Congress on Integrated Computational Materials Engineering (ICME), a specialty conference organized by The Minerals, Metals & Materials Society (TMS).

Integrated Computational Materials Engineering (ICME) for Metals

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Publisher : John Wiley & Sons
ISBN 13 : 1118342658
Total Pages : 474 pages
Book Rating : 4.1/5 (183 download)

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Book Synopsis Integrated Computational Materials Engineering (ICME) for Metals by : Mark F. Horstemeyer

Download or read book Integrated Computational Materials Engineering (ICME) for Metals written by Mark F. Horstemeyer and published by John Wiley & Sons. This book was released on 2012-06-07 with total page 474 pages. Available in PDF, EPUB and Kindle. Book excerpt: State-of-the-technology tools for designing, optimizing, and manufacturing new materials Integrated computational materials engineering (ICME) uses computational materials science tools within a holistic system in order to accelerate materials development, improve design optimization, and unify design and manufacturing. Increasingly, ICME is the preferred paradigm for design, development, and manufacturing of structural products. Written by one of the world's leading ICME experts, this text delivers a comprehensive, practical introduction to the field, guiding readers through multiscale materials processing modeling and simulation with easy-to-follow explanations and examples. Following an introductory chapter exploring the core concepts and the various disciplines that have contributed to the development of ICME, the text covers the following important topics with their associated length scale bridging methodologies: Macroscale continuum internal state variable plasticity and damage theory and multistage fatigue Mesoscale analysis: continuum theory methods with discrete features and methods Discrete dislocation dynamics simulations Atomistic modeling methods Electronics structures calculations Next, the author provides three chapters dedicated to detailed case studies, including "From Atoms to Autos: A Redesign of a Cadillac Control Arm," that show how the principles and methods of ICME work in practice. The final chapter examines the future of ICME, forecasting the development of new materials and engineering structures with the help of a cyberinfrastructure that has been recently established. Integrated Computational Materials Engineering (ICME) for Metals is recommended for both students and professionals in engineering and materials science, providing them with new state-of-the-technology tools for selecting, designing, optimizing, and manufacturing new materials. Instructors who adopt this text for coursework can take advantage of PowerPoint lecture notes, a questions and solutions manual, and tutorials to guide students through the models and codes discussed in the text.

Proceedings of the 1st World Congress on Integrated Computational Materials Engineering (ICME)

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Publisher : John Wiley & Sons
ISBN 13 : 1118147715
Total Pages : 272 pages
Book Rating : 4.1/5 (181 download)

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Book Synopsis Proceedings of the 1st World Congress on Integrated Computational Materials Engineering (ICME) by : The Minerals, Metals & Materials Society (TMS)

Download or read book Proceedings of the 1st World Congress on Integrated Computational Materials Engineering (ICME) written by The Minerals, Metals & Materials Society (TMS) and published by John Wiley & Sons. This book was released on 2011-06-15 with total page 272 pages. Available in PDF, EPUB and Kindle. Book excerpt: In its most advanced form, Integrated Computational Materials Engineering (ICME) holistically integrates manufacturing simulation, advanced materials models and component performance analysis. This volume contains thirty-five papers presented at the 1st World Congress on Integrated Computational Materials Engineering. Modeling processing-microstructure relationships, modeling microstructure-property relationships, and the role of ICME in graduate and undergraduate education are discussed. Ideal as a primary text for engineering students, this book motivates a wider understanding of the advantages and limitations offered by the various computational (and coordinated experimental) tools of this field.

On the Role of Solidification Modelling in Integrated Computational Materials Engineering "ICME"

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Publisher :
ISBN 13 :
Total Pages : pages
Book Rating : 4.:/5 (118 download)

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Book Synopsis On the Role of Solidification Modelling in Integrated Computational Materials Engineering "ICME" by : Georg J. Schmitz

Download or read book On the Role of Solidification Modelling in Integrated Computational Materials Engineering "ICME" written by Georg J. Schmitz and published by . This book was released on 2016 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:

Advances in the Science and Engineering of Casting Solidification

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Publisher : Springer
ISBN 13 : 3319481177
Total Pages : 419 pages
Book Rating : 4.3/5 (194 download)

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Book Synopsis Advances in the Science and Engineering of Casting Solidification by : Laurentiu Nastac

Download or read book Advances in the Science and Engineering of Casting Solidification written by Laurentiu Nastac and published by Springer. This book was released on 2016-12-16 with total page 419 pages. Available in PDF, EPUB and Kindle. Book excerpt: This collection encompasses the following four areas: (1) Solidification processing: theoretical and experimental investigations of solidification processes including castings solidification, directional solidification of alloys, electromagnetic stirring, ultrasonic cavitation, mechanical vibration, active cooling and heating, powder bed-electron beam melting additive manufacturing, etc. for processing of metals, polymers and composite materials; (2) Microstructure Evolution: theoretical and experimental studies related to microstructure evolution of materials including prediction of solidification-related defects and particle pushing/engulfment aspects; (3) Novel Casting and Molding Processes: modeling and experimental aspects including high pressure die casting, permanent casting, centrifugal casting, low pressure casting, 3D silica sand mold printing, etc.; and (4) Cast Iron: all aspects related to cast iron characterization, computational and analytical modeling, and processing.

Casting Aluminum Alloys

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Publisher : Butterworth-Heinemann
ISBN 13 : 0128121149
Total Pages : 564 pages
Book Rating : 4.1/5 (281 download)

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Book Synopsis Casting Aluminum Alloys by : Michael V Glazoff

Download or read book Casting Aluminum Alloys written by Michael V Glazoff and published by Butterworth-Heinemann. This book was released on 2018-09-03 with total page 564 pages. Available in PDF, EPUB and Kindle. Book excerpt: Casting Aluminum Alloys, Second Edition, the follow up to the fall 2007 work on the structure, properties, thermal resistance, corrosion and fatigue of aluminum alloys in industrial manufacturing, discusses findings from the past decade, including sections on new casting alloys, novel casting technologies, and new methods of alloys design. The book also includes other hot topics, such as the implementation of computational technologies for the calculation of phase equilibria and thermodynamic properties of alloys, the development of software for calculation of diffusion processes in aluminum alloys, computational modeling of solidification microstructure and texture evolution of multi-component aluminum materials. In addition to changes in computational predictive abilities, there is a review of novel casting aluminum alloy compositions and properties, as well as descriptions of new casting technologies and updates to coverage on the mechanical properties of aluminum casting alloys. Presents a discussion of thermodynamic calculations used for assessing non-equilibrium solidifications of casting aluminum alloys Expands coverage of mathematical models for alloy mechanical properties, helping facilitate the selection of the best prospective candidate for new alloy development Contains a new section that describes the self-consistent evaluation of phase equilibria and thermodynamic properties of aluminum alloys

Integrated Computational Materials Engineering

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Publisher : National Academies Press
ISBN 13 : 0309178215
Total Pages : 152 pages
Book Rating : 4.3/5 (91 download)

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Book Synopsis Integrated Computational Materials Engineering by : National Research Council

Download or read book Integrated Computational Materials Engineering written by National Research Council and published by National Academies Press. This book was released on 2008-09-24 with total page 152 pages. Available in PDF, EPUB and Kindle. Book excerpt: Integrated computational materials engineering (ICME) is an emerging discipline that can accelerate materials development and unify design and manufacturing. Developing ICME is a grand challenge that could provide significant economic benefit. To help develop a strategy for development of this new technology area, DOE and DoD asked the NRC to explore its benefits and promises, including the benefits of a comprehensive ICME capability; to establish a strategy for development and maintenance of an ICME infrastructure, and to make recommendations about how best to meet these opportunities. This book provides a vision for ICME, a review of case studies and lessons learned, an analysis of technological barriers, and an evaluation of ways to overcome cultural and organizational challenges to develop the discipline.

Simulation of Aluminum Shape Casting Processing

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Publisher : Wiley-TMS
ISBN 13 :
Total Pages : 406 pages
Book Rating : 4.3/5 (91 download)

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Book Synopsis Simulation of Aluminum Shape Casting Processing by : Qigui Wang

Download or read book Simulation of Aluminum Shape Casting Processing written by Qigui Wang and published by Wiley-TMS. This book was released on 2006-11 with total page 406 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book reviews the latest developments and applications of modeling and simulation techniques in aluminum shape castings, and the need for improvement of these computational techniques. Specifically, topics include design of both the cast aluminum alloy as well as aluminum casting and gating system; modeling, simulation and optimization of both the casting process and heat treatment; modeling and simulation of both casting defect and microstructure; prediction of mechanical performance and influence of subsequent processing on final performance. Developers and users of computational techniques applied to aluminum shape castings as well as end users of castings will find this book extremely helpful.

Integrated Computational Materials Engineering

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Publisher :
ISBN 13 : 9781781546352
Total Pages : 260 pages
Book Rating : 4.5/5 (463 download)

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Book Synopsis Integrated Computational Materials Engineering by : Georg J. Schmitz

Download or read book Integrated Computational Materials Engineering written by Georg J. Schmitz and published by . This book was released on 2015 with total page 260 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Casting Aluminum Alloys

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Publisher : Elsevier
ISBN 13 : 0080550231
Total Pages : 545 pages
Book Rating : 4.0/5 (85 download)

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Book Synopsis Casting Aluminum Alloys by : Michael V Glazoff

Download or read book Casting Aluminum Alloys written by Michael V Glazoff and published by Elsevier. This book was released on 2010-07-07 with total page 545 pages. Available in PDF, EPUB and Kindle. Book excerpt: Casting Aluminum Alloys summarizes research conducted at Moscow Institute of Steel and Alloy during many decades in part together with Alcoa Inc. The research covered areas of the structure, properties, thermal resistance, corrosion and fatigue of aluminum alloys in industrial manufacturing. Emphasis on interconnection among phase equilibria, thermodynamics and microstructure of alloys Systematic overview of all phase diagrams with Al that are important for the development of casting aluminium alloys Diagrams ("processing windows") of important technological properties such as castability, molten metal fluidity, tendency to hot pre-solidification cracking, porosity Mathematical models for alloy mechanical properties facilitating the down-selection of best prospect candidates for new alloy development New principles of design of eutectic casting aluminium alloys Examples of successful novel casting alloy development, including alloys for high-strength applications, alloys with transition metals, and novel alloys utilizing aluminium scrap

Proceedings of the 3rd World Congress on Integrated Computational Materials Engineering (ICME)

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Publisher : Springer
ISBN 13 : 3319481703
Total Pages : 372 pages
Book Rating : 4.3/5 (194 download)

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Book Synopsis Proceedings of the 3rd World Congress on Integrated Computational Materials Engineering (ICME) by : Warren Poole

Download or read book Proceedings of the 3rd World Congress on Integrated Computational Materials Engineering (ICME) written by Warren Poole and published by Springer. This book was released on 2016-12-05 with total page 372 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents a collection of papers presented at the 3rd World Congress on Integrated Computational Materials Engineering (ICME), a specialty conference organized by The Minerals, Metals & Materials Society (TMS). This meeting convened ICME stakeholders to examine topics relevant to the global advancement of ICME as an engineering discipline. The papers presented in these proceedings are divided into six sections: (1) ICME Applications; (2) ICME Building Blocks; (3) ICME Success Stories and Applications (4) Integration of ICME Building Blocks: Multi-scale Modeling; (5) Modeling, Data and Infrastructure Tools, and (6) Process Optimization. . These papers are intended to further the global implementation of ICME, broaden the variety of applications to which ICME is applied, and ultimately help industry design and produce new materials more efficiently and effectively.

Physical Metallurgy of Direct Chill Casting of Aluminum Alloys

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Author :
Publisher : CRC Press
ISBN 13 : 1420062824
Total Pages : 324 pages
Book Rating : 4.4/5 (2 download)

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Book Synopsis Physical Metallurgy of Direct Chill Casting of Aluminum Alloys by : Dmitry G. Eskin

Download or read book Physical Metallurgy of Direct Chill Casting of Aluminum Alloys written by Dmitry G. Eskin and published by CRC Press. This book was released on 2008-04-17 with total page 324 pages. Available in PDF, EPUB and Kindle. Book excerpt: Pulling together information previously scattered throughout numerous research articles into one detailed resource, this book connects the fundamentals of structure formation during solidification with the practically observed structure and defect patterns in billets and ingots. The author examines the formation of a structure, properties, and defects in the as-cast material in tight correlation to the physical phenomena involved in the solidification and the process parameters. Compiling recent results and data, the book discusses the fundamentals of solidification together with metallurgical and technological aspects of DC casting. It gives new insight and perspective into DC casting research.

Integrated Computational Materials Engineering

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Publisher : National Academies Press
ISBN 13 : 0309119995
Total Pages : 152 pages
Book Rating : 4.3/5 (91 download)

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Book Synopsis Integrated Computational Materials Engineering by : National Research Council

Download or read book Integrated Computational Materials Engineering written by National Research Council and published by National Academies Press. This book was released on 2008-10-24 with total page 152 pages. Available in PDF, EPUB and Kindle. Book excerpt: Integrated computational materials engineering (ICME) is an emerging discipline that can accelerate materials development and unify design and manufacturing. Developing ICME is a grand challenge that could provide significant economic benefit. To help develop a strategy for development of this new technology area, DOE and DoD asked the NRC to explore its benefits and promises, including the benefits of a comprehensive ICME capability; to establish a strategy for development and maintenance of an ICME infrastructure, and to make recommendations about how best to meet these opportunities. This book provides a vision for ICME, a review of case studies and lessons learned, an analysis of technological barriers, and an evaluation of ways to overcome cultural and organizational challenges to develop the discipline.

Light Metals 2012

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Publisher : Springer
ISBN 13 : 3319481797
Total Pages : 1314 pages
Book Rating : 4.3/5 (194 download)

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Book Synopsis Light Metals 2012 by : Carlos Suarez

Download or read book Light Metals 2012 written by Carlos Suarez and published by Springer. This book was released on 2016-12-23 with total page 1314 pages. Available in PDF, EPUB and Kindle. Book excerpt: An update of the definitive annual reference source in the field of aluminum production and related light metals technologies, a great mix of materials science and practical, applied technology surrounding aluminum, bauxite, aluminum reduction, rolling, casting, and production.

Fundamentals of Aluminium Metallurgy

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Publisher : Woodhead Publishing
ISBN 13 : 0081020643
Total Pages : 594 pages
Book Rating : 4.0/5 (81 download)

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Book Synopsis Fundamentals of Aluminium Metallurgy by : Roger Lumley

Download or read book Fundamentals of Aluminium Metallurgy written by Roger Lumley and published by Woodhead Publishing. This book was released on 2018-05-22 with total page 594 pages. Available in PDF, EPUB and Kindle. Book excerpt: Fundamentals of Aluminium Metallurgy: Recent Advances updates the very successful book Fundamentals of Aluminium Metallurgy. As the technologies related to casting and forming of aluminum components are rapidly improving, with new technologies generating alternative manufacturing methods that improve competitiveness, this book is a timely resource. Sections provide an overview of recent research breakthroughs, methods and techniques of advanced manufacture, including additive manufacturing and 3D printing, a comprehensive discussion of the status of metalcasting technologies, including sand casting, permanent mold casting, pressure diecastings and investment casting, and recent information on advanced wrought alloy development, including automotive bodysheet materials, amorphous glassy materials, and more. Target readership for the book includes PhD students and academics, the casting industry, and those interested in new industrial opportunities and advanced products. Includes detailed and specific information on the processing of aluminum alloys, including additive manufacturing and advanced casting techniques Written for a broad ranging readership, from academics, to those in the industry who need to know about the latest techniques for working with aluminum Comprehensive, up-to-date coverage, with the most recent advances in the industry