Aspects Of Crack Growth In Single Crystal Nickel Base Superalloys

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Aspects of Crack Growth in Single-Crystal Nickel-Base Superalloys

Author : Christian Busse
Publisher : Linköping University Electronic Press
ISBN 13 : 9176853950
Total Pages : 42 pages
Book Rating : 4.1/5 (768 download)

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Book Synopsis Aspects of Crack Growth in Single-Crystal Nickel-Base Superalloys by : Christian Busse

Download or read book Aspects of Crack Growth in Single-Crystal Nickel-Base Superalloys written by Christian Busse and published by Linköping University Electronic Press. This book was released on 2017-11-20 with total page 42 pages. Available in PDF, EPUB and Kindle. Book excerpt: This Licentiate of Engineering thesis is a product of the results generated in the research project KME-702, which comprises modelling, microstructure investigations and material testing of cast nickel-base superalloys. The main objective of this work is to model the fatigue crack propagation behaviour in single-crystal nickel-base superalloys. To achieve this, the influence of the crystal orientations on the cracking behaviour is assessed. The results show that the crystal orientation is strongly affecting the material response and must be accounted for. Furthermore, a linear elastic crack driving force parameter suitable for describing crystallographic cracking has been developed. This parameter is based on resolved anisotropic stress intensity factors and is able to predict the correct crystallographic cracking plane after a transition from a Mode I crack. Finally, a method to account for inelastic deformations in a linear elastic fracture mechanics context was investigated. A residual stress field is extracted from an uncracked finite-element model with a perfectly plastic material model and superimposed on the stress field from the cracked model with a linear elastic material model to account for the inelastic deformations during the determination of the crack driving force. The modelling work is validated by material testing on two different specimen geometries at different temperatures. This Licentiate of Engineering thesis consists of two parts, where Part I gives an introduction and background to the research area, while Part II consists of three papers. Denna licentiatavhandling är en produkt av resultat som genererats i forskningsprojektet KME-702, och omfattar modellering, mikrostrukturundersökningar och materialprovning av gjutna nickelbaserade superlegeringar. Huvudsyftet med detta arbete är att modellera sprickförloppet under utmattning i enkristallina nickelbaserade superlegeringar. För att uppnå detta har kristallorienteringens inverkan på sprickbeteendet utvärderats. Resultaten visar att kristallorienteringen har en stark inverkan på materialbeteendet, således måste hänsyn till denna tas. Dessutom har en linjär-elastisk sprickdrivkraftsparameter lämplig att beskriva kristallografisk sprickbildning utvecklats. Denna parameter är baserad på anisotropa spänningsintensitetsfaktorer på kristallplan och kan prediktera det korrekta kristallografiska sprickplanet efter övergång från Modus I spricka. Slutligen har undersökts en metod för att ta hand om inelastiska deformationer i en linjär-elastisk brottmekanikskontext. Ett restspänningsfält extraherades från en osprucken finita element modell med en ideal plastisk materialmodell. Denna överlagrades på spänningsfältet från den spruckna modellen, som analyserades med en linjär-elastisk materialmodell, för att ta hänsyn till de inelastiska deformationerna vid bestämning av sprickdrivkraften. Modelleringsarbetet validerades genom materialprovning på två olika provgeometrier vid olika temperaturer. Licentiatavhandlingen består av två delar, där del I ger en introduktion och bakgrund till forskningsområdet medan del II består av tre papper. Dieses Lizentiat der Ingenieurwissenschaften ist im Rahmen des Forschungsprojekts KME-702 entstanden, welches Modellierung, Mikrostrukturuntersuchungen und Materialtests von gegossenen nickelbasierten Superlegierungen umfasst. Das Hauptziel dieser Arbeit ist die Modellierung der Ermüdungsrissausbreitung in einkristallinen nickelbasierten Superlegierungen. Um dieses zu erreichen, wurde der Einfluss der Kristallorientierungen auf das Rissverhalten untersucht. Die Ergebnisse zeigen, dass die Kristallorientierung das Materialverhalten stark beeinflusst und daher berücksichtigt werden muss. Darüber hinaus wurde ein linear elastischer Rissantriebskraftparameter entwickelt, der zum Beschreiben von kristallographischen Rissen geeignet ist. Dieser Parameter basiert auf aufgelösten anisotropen Spannungsintensitätsfaktoren und ist in der Lage, die korrekte kristallographische Rissebene nach einem Übergang von einem Modus I Riss vorherzusagen. Abschließend wird in einem linear-elastisch bruchmechanischen Kontext eine Methode untersucht, die nichtelastischen Deformationen bei der Bestimmung der Rissantriebskraft zu berücksichtigen. Dazu wird aus einem Finite-Elemente Modell, welches keinen Riss aufweist und mit einem perfekt plastischen Materialmodell beschrieben wird, das Restspannungsfeld extrahiert und dem Spannungsfeld überlagert, welches aus dem Modell mit Riss unter Verwendung eines linear elastischen Materialmodells erzeugt wurde. Die Modellierung wird durch Materialtests an zwei verschiedenen Probengeometrien bei unterschiedlichen Temperaturen validiert. Dieses Lizentiat der Ingenieurwissenschaften besteht aus zwei Teilen, wobei Teil I eine Einführung und einen Hintergrund in das Forschungsgebiet gibt, während Teil II aus drei Forschungsartikeln besteht.

Modelling of Crack Growth in Single-Crystal Nickel-Base Superalloys

Author : Christian Busse
Publisher : Linköping University Electronic Press
ISBN 13 : 9179299830
Total Pages : 79 pages
Book Rating : 4.1/5 (792 download)

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Book Synopsis Modelling of Crack Growth in Single-Crystal Nickel-Base Superalloys by : Christian Busse

Download or read book Modelling of Crack Growth in Single-Crystal Nickel-Base Superalloys written by Christian Busse and published by Linköping University Electronic Press. This book was released on 2019-09-24 with total page 79 pages. Available in PDF, EPUB and Kindle. Book excerpt: This dissertation was produced at the Division of Solid Mechanics at Linköping University and is part of a research project, which comprises modelling, microstructure investigations and material testing of cast nickel-base superalloys. The main objective of this work was to deepen the understanding of the fracture behaviour of single-crystal nickel-base superalloys and to develop a model to predict the fatigue crack growth behaviour. Frequently, crack growth in these materials has been observed to follow one of two distinct cracking modes; Mode I like cracking perpendicular to the loading direction or crystallographic crack growth on the octahedral {111}-planes, where the latter is associated with an increased fatigue crack growth rate. Thus, it is of major importance to account for this behaviour in component life prediction. Consequently, a model for the prediction of the transition of cracking modes and the correct active crystallographic plane, i.e. the crack path, and the crystallographic crack growth rate has been developed. This model is based on the evaluation of appropriate crack driving forces using three-dimensional finite-element simulations. A special focus was given towards the influence of the crystallographic orientation on the fracture behaviour. Further, a model to incorporate residual stresses in the crack growth modelling is presented. All modelling work is calibrated and validated by experiments on different specimen geometries with different crystallographic orientations. This dissertation consists of two parts, where Part I gives an introduction and background to the field of research, while Part II consists of six appended papers. Die vorliegende Dissertation wurde in der Abteilung für Festigkeitslehre an der Universität von Linköping erstellt und ist Teil eines Forschungsprojektes, welches Modellierung, Mikrostrukturuntersuchungen und Materialtests von gegossenen nickelbasierten Superlegierungen umfasst. Das Hauptziel dieser Arbeit war es, das Verständnis des Bruchverhaltens von einkristallinen Superlegierungen auf Nickelbasis zu vertiefen und ein Modell zur Vorhersage des Wachstumsverhaltens von Ermüdungsrissen zu entwickeln. Es wurde beobachtet, dass das Risswachstum in diesen Materialien einem von zwei unterschiedlichen Rissmodi folgt; Modus I Rissfortschritt senkrecht zur Belastungsrichtung oder kristallographisches Risswachstum auf den oktaedrischen f111g-Ebenen, wobei letzteres mit einer erhöhten Ermüdungsrisswachstumsrate verbunden ist. Somit ist es von grosser Bedeutung dieses Verhalten in der Lebensdauervorhersage einer Komponente zu berücksichtigen. Demzufolge wurde ein Modell für die Vorhersage des Übergangs zwischen den Rissmodi und der korrekten aktiven kristallographischen Ebene, d.h. des Risspfades, sowie der kristallographischen Risswachstumsrate erarbeitet. Dieses Modell basiert auf geeigneten Rissantriebskräften, welche mit Hilfe dreidimensionaler Finite-Elemente-Simulationen berechnet werden. Im Fokus stand insbesondere der Einuss der kristallographischen Orientierung auf das Bruchverhalten. Ausserdem wird ein Modell zur Berücksichtigung von Restspannungen in der Risswachstumsmodellierung präsentiert. Alle Modellierungsarbeiten wurden durch Experimente an verschiedenen Probengeometrien mit unterschiedlichen kristallographischen Orientierungen kalibriert und validiert. Diese Dissertation besteht aus zwei Teilen, wobei Teil I aus einer Einführung und einem Hintergrund in das Forschungsgebiet und Teil II aus sechs beigefügten Forschungsartikeln besteht.

Superalloys 2012

Author : Eric S. Huron
Publisher : John Wiley & Sons
ISBN 13 : 1118516400
Total Pages : 952 pages
Book Rating : 4.1/5 (185 download)

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Book Synopsis Superalloys 2012 by : Eric S. Huron

Download or read book Superalloys 2012 written by Eric S. Huron and published by John Wiley & Sons. This book was released on 2012-10-02 with total page 952 pages. Available in PDF, EPUB and Kindle. Book excerpt: A superalloy, or high-performance alloy, is an alloy that exhibits excellent mechanical strength at high temperatures. Superalloy development has been driven primarily by the aerospace and power industries. This compilation of papers from the Twelfth International Symposium on Superalloys, held from September 9-13, 2012, offers the most recent technical information on this class of materials.

Superalloys 2020

Author : Sammy Tin
Publisher : Springer Nature
ISBN 13 : 3030518345
Total Pages : 1098 pages
Book Rating : 4.0/5 (35 download)

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Book Synopsis Superalloys 2020 by : Sammy Tin

Download or read book Superalloys 2020 written by Sammy Tin and published by Springer Nature. This book was released on 2020-08-28 with total page 1098 pages. Available in PDF, EPUB and Kindle. Book excerpt: The 14th International Symposium on Superalloys (Superalloys 2020) highlights technologies for lifecycle improvement of superalloys. In addition to the traditional focus areas of alloy development, processing, mechanical behavior, coatings, and environmental effects, this volume includes contributions from academia, supply chain, and product-user members of the superalloy community that highlight technologies that contribute to improving manufacturability, affordability, life prediction, and performance of superalloys.

Cracks in superalloys

Author : Jonas Saarimäki
Publisher : Linköping University Electronic Press
ISBN 13 : 9176853853
Total Pages : 63 pages
Book Rating : 4.1/5 (768 download)

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Book Synopsis Cracks in superalloys by : Jonas Saarimäki

Download or read book Cracks in superalloys written by Jonas Saarimäki and published by Linköping University Electronic Press. This book was released on 2018-01-18 with total page 63 pages. Available in PDF, EPUB and Kindle. Book excerpt: Gas turbines are widely used in industry for power generation and as a power source at hard to reach locations where other possibilities for electrical power supplies are insufficient. New ways of producing greener energy is needed to reduce emission levels. This can be achieved by increasing the combustion temperature of gas turbines. High combustion temperatures can be detrimental and degrade critical components. This raises the demands on the high temperature performance of the superalloys used in gas turbine components. These components are frequently subjected to different cyclic loads combined with for example dwell-times and overloads at elevated temperatures, which can influence the crack growth. Dwell-times have been shown to accelerate crack growth and change cracking behaviour in both Inconel 718, Haynes 282 and Hastelloy X. On the other hand, overloads at the beginning of a dwell-time cycle have been shown to retard the dwell-time effect on crack growth in Inconel 718. More experiments and microstructural investigations are needed to better understand these effects. The work presented in this thesis was conducted under the umbrella of the research program Turbo Power; "High temperature fatigue crack propagation in nickel-based superalloys", where I have mainly looked at fatigue crack growth mechanisms in superalloys subjected to dwell-fatigue, which can have a devastating effect on crack propagation behaviour. Mechanical testing was performed under operation-like cycles in order to achieve representative microstructures and material data for the subsequent microstructural work. Microstructures were investigated using light optical microscopy and scanning electron microscopy (SEM) techniques such as electron channeling contrast imaging (ECCI) and electron backscatter diffraction (EBSD). The outcome of this work has shown that there is a significant increase in crack growth rate when dwell-times are introduced at maximum load (0 % overload) in the fatigue cycle. With the introduction of a dwell-time there is also a shift from transgranular to intergranular crack growth for both Inconel 718 and Haynes 282. The crack growth rate decreases with increasing overload levels in Inconel 718 when an overload is applied prior to the dwell-time. At high temperature, intergranular crack growth was observed in Inconel 718 as a result of oxidation and the creation of nanometric voids. Another observed growth mechanism was crack advance along ?-phase boundaries with subsequent oxidation of the ?-phase. This thesis comprises two parts. Part I gives an introduction to the field of superalloys and the acting microstructural mechanisms related to fatigue and crack propagation. Part II consists of five appended papers, which report the work completed as part of the project.

The Superalloys

Author : Roger C. Reed
Publisher : Cambridge University Press
ISBN 13 : 1139458639
Total Pages : 363 pages
Book Rating : 4.1/5 (394 download)

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Book Synopsis The Superalloys by : Roger C. Reed

Download or read book The Superalloys written by Roger C. Reed and published by Cambridge University Press. This book was released on 2008-07-31 with total page 363 pages. Available in PDF, EPUB and Kindle. Book excerpt: Superalloys are unique high-temperature materials used in gas turbine engines, which display excellent resistance to mechanical and chemical degradation. This book introduces the metallurgical principles which have guided their development. Suitable for graduate students and researchers, it includes exercises and additional resources at www.cambridge.org/9780521859042.

Effect of Dwell-times on Crack Propagation in Superalloys

Author : Jonas Saarimäki
Publisher : Linköping University Electronic Press
ISBN 13 : 9176858715
Total Pages : 62 pages
Book Rating : 4.1/5 (768 download)

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Book Synopsis Effect of Dwell-times on Crack Propagation in Superalloys by : Jonas Saarimäki

Download or read book Effect of Dwell-times on Crack Propagation in Superalloys written by Jonas Saarimäki and published by Linköping University Electronic Press. This book was released on 2015-12-10 with total page 62 pages. Available in PDF, EPUB and Kindle. Book excerpt: Gas turbines are widely used in industry for power generation and as a power source at "hard to reach" locations where other possibilities for electrical supply are insufficient. There is a strong need for greener energy, considering the effect that pollution has had on global warming, and we need to come up with ways of producing cleaner electricity. A way to achieve this is by increasing the combustion temperature in gas turbines. This increases the demand on the high temperature performance of the materials used e.g. superalloys in the turbine. These high combustion temperatures can lead to detrimental degradation of critical components. These components are commonly subjected to cyclic loading of different types e.g. combined with dwell-times and overloads at elevated temperatures, which influence the crack growth. Dwell-times have shown to accelerate crack growth and change the cracking behaviour in both Inconel 718 and Haynes 282. Overloads at the beginning of the dwell-time cycle have shown to retard the dwell time effect on crack growth in Inconel 718. To understand these effects more microstructural investigations are needed. The work presented in this licentiate thesis was conducted under the umbrella of the research program Turbo Power; "High temperature fatigue crack propagation in nickel-based superalloys", concentrating on fatigue crack growth mechanisms in superalloys during dwell-times, which have shown to have a devastating effect on the crack propagation behaviour. Mechanical testing was performed under operation-like conditions in order to achieve representative microstructures and material data for the subsequent microstructural work. The microstructures were microscopically investigated in a scanning electron microscope (SEM) using electron channeling contrast imaging (ECCI) as well as using light optical microscopy. The outcome of this work has shown that there is a significant increase in crack growth rate when dwell-times are introduced at the maximum load (0% overload) in the fatigue cycle. With the introduction of a dwell-time there is also a shift from transgranular to intergranular crack growth for both Inconel 718 and Haynes 282. When an overload is applied prior to the dwell-time, the crack growth rate decreases with increasing overload levels in Inconel 718. At high temperature crack growth in Inconel 718 took place as intergranular crack growth along grain boundaries due to oxidation and the creation of nanometric voids. Another observed growth mechanism was crack advance along phase boundaries with subsequent severe oxidation of the phase. This thesis comprises two parts. The first giving an introduction to the field of superalloys and the acting microstructural mechanisms that influence fatigue during dwell times. The second part consists of two appended papers, which report the work completed so far in the project.

Superalloys 2016

Author : Mark C. Hardy
Publisher : Wiley-TMS
ISBN 13 : 9781118996669
Total Pages : 0 pages
Book Rating : 4.9/5 (966 download)

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Download or read book Superalloys 2016 written by Mark C. Hardy and published by Wiley-TMS. This book was released on 2016-10-03 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book contains the Proceedings 13th International Symposium on Superalloys

Japanese Science and Technology

Author :
Publisher :
ISBN 13 :
Total Pages : 724 pages
Book Rating : 4.E/5 ( download)

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Download or read book Japanese Science and Technology written by and published by . This book was released on 1986 with total page 724 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Environmentally Assisted Cracking

Author : W. Barry Lisagor
Publisher : ASTM International
ISBN 13 : 0803112769
Total Pages : 540 pages
Book Rating : 4.8/5 (31 download)

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Book Synopsis Environmentally Assisted Cracking by : W. Barry Lisagor

Download or read book Environmentally Assisted Cracking written by W. Barry Lisagor and published by ASTM International. This book was released on 1990 with total page 540 pages. Available in PDF, EPUB and Kindle. Book excerpt: Papers included topics of phenomena, basic mechanisms, modeling, test methodologies, materials performance, engineering applications and service experience and failures and reflects the current emphasis with regard to material/environment systems.

Superalloys 2024

Author : Jonathan Cormier
Publisher : Springer Nature
ISBN 13 : 3031639375
Total Pages : 1121 pages
Book Rating : 4.0/5 (316 download)

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Download or read book Superalloys 2024 written by Jonathan Cormier and published by Springer Nature. This book was released on with total page 1121 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Joint EPRI – 123HiMAT International Conference on Advances in High-Temperature Materials

Author : J. Shingledecker
Publisher : ASM International
ISBN 13 : 1627082727
Total Pages : 1500 pages
Book Rating : 4.6/5 (27 download)

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Book Synopsis Joint EPRI – 123HiMAT International Conference on Advances in High-Temperature Materials by : J. Shingledecker

Download or read book Joint EPRI – 123HiMAT International Conference on Advances in High-Temperature Materials written by J. Shingledecker and published by ASM International. This book was released on 2019-10-01 with total page 1500 pages. Available in PDF, EPUB and Kindle. Book excerpt: Proceedings from: EPRI’s 9th International Conference on Advances in Materials Technology for Fossil Power Plants and the 2nd International 123HiMAT Conference on High-Temperature Materials

Mechanical Behaviour of Materials at High Temperature

Author : C. Moura Branco
Publisher : Springer Science & Business Media
ISBN 13 : 9780792341130
Total Pages : 758 pages
Book Rating : 4.3/5 (411 download)

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Book Synopsis Mechanical Behaviour of Materials at High Temperature by : C. Moura Branco

Download or read book Mechanical Behaviour of Materials at High Temperature written by C. Moura Branco and published by Springer Science & Business Media. This book was released on 1996-06-30 with total page 758 pages. Available in PDF, EPUB and Kindle. Book excerpt: This volume contains the edited version of lectures and selected research contributions presented at the NATO ADVANCED STUDY INSTITUTE on MECHANICAL BEHA VI OUR OF MATERIALS AT HIGH TEMPERATURE, held in Sesimbra, Portugal, 12th-22nd September 1995, and organized by 1ST-Lisbon Institute of Technology, PortugaL The Institute was attended by 88 participants, including 15 lecturers from 17 countries including five CP countries. The lecturers were leading scientists and technologists from universities, research institutions and industry. The students were mainly young PhD students and junior academic or research staff with postgraduate qualifications (MSc or PhD). Fourteen students were from the five CP countries. The students presented research papers or posters during the Institute reporting the current progress of their research projects. A total of thirty three lectures, ten research papers and fifty posters were presented. This book does not contain the poster presentations and seven research papers were selected for publication. All the sessions were very active and quite extensive discussions on scientific aspects took place during the Institute. The Advanced Study Institute provided a forum for interaction among scientists and engineers from different areas of research, and young researchers.

NASA Technical Memorandum

Author :
Publisher :
ISBN 13 :
Total Pages : 230 pages
Book Rating : 4.:/5 (319 download)

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Download or read book NASA Technical Memorandum written by and published by . This book was released on 1988 with total page 230 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Engine Structures

Author :
Publisher :
ISBN 13 :
Total Pages : 232 pages
Book Rating : 4.F/5 ( download)

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Download or read book Engine Structures written by and published by . This book was released on 1988 with total page 232 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Scientific and Technical Aerospace Reports

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Publisher :
ISBN 13 :
Total Pages : 892 pages
Book Rating : 4.:/5 (31 download)

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Download or read book Scientific and Technical Aerospace Reports written by and published by . This book was released on 1994 with total page 892 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Fatigue under Thermal and Mechanical Loading: Mechanisms, Mechanics and Modelling

Author : J. Bressers
Publisher : Springer Science & Business Media
ISBN 13 : 9401586365
Total Pages : 497 pages
Book Rating : 4.4/5 (15 download)

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Book Synopsis Fatigue under Thermal and Mechanical Loading: Mechanisms, Mechanics and Modelling by : J. Bressers

Download or read book Fatigue under Thermal and Mechanical Loading: Mechanisms, Mechanics and Modelling written by J. Bressers and published by Springer Science & Business Media. This book was released on 2013-04-17 with total page 497 pages. Available in PDF, EPUB and Kindle. Book excerpt: The International Symposium "Fatigue under Thermal and Mechanical Loading", held at Petten (The Netherlands) on May 22-24, 1995, was jointly organized by the Institute for Advanced Materials of The Joint Research Centre, E. C. , and by the Societe Fran~se de Metallurgie et de Materiaux. The fast heating and cooling cycles experienced by many high temperature components cause thermally induced stresses, which often operate in combination with mechanical loads. The resulting thermal / mechanical fatigue cycle leads to material degradation mechanisms and failure modes typical of service cycles. The growing awareness that the synergism between the combined thermal and mechanical loads can not be reproduced by means of isothermal tests, has resulted in an increasing interest in thermal and thermo-mechanical fatigue testing. This trend has been reinforced by the constant pull by industry for more performant, yet safer high temperature systems, pushing the materials to the limit of their properties. Dedicated ASTM meetings in particular have set the scene for this area of research. The proceedings of the symposium organized by D. A. Spera and D. F. Mowbray in 1975 provided a reference book on thermal fatigue which reflects the knowledge and experimental capabilities of the mid-seventies.