Troubleshooting The Extrusion Process

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Troubleshooting the Extrusion Process

Author : María del Pilar Noriega E.
Publisher : Carl Hanser Verlag GmbH Co KG
ISBN 13 : 1569907765
Total Pages : 374 pages
Book Rating : 4.5/5 (699 download)

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Book Synopsis Troubleshooting the Extrusion Process by : María del Pilar Noriega E.

Download or read book Troubleshooting the Extrusion Process written by María del Pilar Noriega E. and published by Carl Hanser Verlag GmbH Co KG. This book was released on 2019-10-07 with total page 374 pages. Available in PDF, EPUB and Kindle. Book excerpt: Troubleshooting extrusion problems is one of the most challenging tasks in extrusion operations, requiring a good understanding of the extrusion process and the material properties, good instrumentation, good analysis tools, and a systematic and logical approach. This book addresses all issues crucial in extrusion troubleshooting. Additionally, it includes industrial case studies, richly illustrated with photographs and photomicrographs, used to provide exemplary approaches to efficient problem analysis and problem solving. The interconnectivity between the different relevant knowledge areas such as materials engineering, processing technology, and product development is emphasized. This revised third edition comprises a very significant update, with a great deal of new content, especially focusing on additional case studies as well as new sections on collection and interpretation of extrusion process data, rotational rheometry, the smartphone, how screw design can affect extruder performance, melt temperature variation, recent research on automatic optimization of extruder barrel temperatures, process signal analysis using Fast Fourier Transform, among other topics.

Extrusion

Author : Harold F. Giles Jr
Publisher : William Andrew
ISBN 13 : 1437734820
Total Pages : 638 pages
Book Rating : 4.4/5 (377 download)

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Book Synopsis Extrusion by : Harold F. Giles Jr

Download or read book Extrusion written by Harold F. Giles Jr and published by William Andrew. This book was released on 2013-09-21 with total page 638 pages. Available in PDF, EPUB and Kindle. Book excerpt: The second edition of Extrusion is designed to aid operators, engineers, and managers in extrusion processing in quickly answering practical day-to-day questions. The first part of the book provides the fundamental principles, for operators and engineers, of polymeric materials extrusion processing in single and twin screw extruders. The next section covers advanced topics including troubleshooting, auxiliary equipment, and coextrusion for operators, engineers, and managers. The final part provides applications case studies in key areas for engineers such as compounding, blown film, extrusion blow molding, coating, foam, and reprocessing. This practical guide to extrusion brings together both equipment and materials processing aspects. It covers basic and advanced topics, for reference and training, in thermoplastics processing in the extruder. Detailed reference data are provided on such important operating conditions as temperatures, start-up procedures, shear rates, pressure drops, and safety. - A practical guide to the selection, design and optimization of extrusion processes and equipment - Designed to improve production efficiency and product quality - Focuses on practical fault analysis and troubleshooting techniques

Extrusion Problems Solved

Author : M N Riaz
Publisher : Elsevier
ISBN 13 : 085709520X
Total Pages : 185 pages
Book Rating : 4.8/5 (57 download)

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Book Synopsis Extrusion Problems Solved by : M N Riaz

Download or read book Extrusion Problems Solved written by M N Riaz and published by Elsevier. This book was released on 2011-11-09 with total page 185 pages. Available in PDF, EPUB and Kindle. Book excerpt: Extrusion is widely used for the preparation of a variety of foodstuffs including breakfast cereals, snack food and pasta, as well as pet food and animal and aquaculture feed. Extrusion problems solved provides responses to more than 300 frequently asked questions about the process of food extrusion and the techniques and equipment involved, in a practical question-and-answer format.The book is divided into twelve chapters for ease of reference: the opening chapters concentrate on introductory queries and on different components of an extruder system, followed by two chapters that help the reader select the correct type of extruder for a product. Chapters five and six discuss the impact of factors such as protein content and particle size on the extrusion process, while the use of pre-conditioners is discussed in chapter seven. The latter part of the book discusses specific types of extruder and die and knife assemblies, followed by a chapter on issues relating to drying extruded food products. The final chapter offers practical guidelines and rules of thumb for the most common issues relating to food and feed extrusion.Written by two leading experts in the field, Extrusion problems solved is an essential reference source and troubleshooting guide for professionals working in food, pet food and feed extrusion. It will also be a valuable training resource for students of extrusion. - Offers practical guidelines and rules of thumb for the most common food and feed extrusion problems - Chapters concentrate on introductory queries, types of extruder and components of extruder systems, knife assemblies, the use of pre-conditioners and issues in drying extruded food products - Provides responses to more than 300 frequently asked questions about the processes, equipment and techniques of food extrusion in a practical question-and-answer format

Analyzing and Troubleshooting Single-Screw Extruders

Author : Gregory A. Campbell
Publisher : Carl Hanser Verlag GmbH Co KG
ISBN 13 : 1569907854
Total Pages : 864 pages
Book Rating : 4.5/5 (699 download)

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Book Synopsis Analyzing and Troubleshooting Single-Screw Extruders by : Gregory A. Campbell

Download or read book Analyzing and Troubleshooting Single-Screw Extruders written by Gregory A. Campbell and published by Carl Hanser Verlag GmbH Co KG. This book was released on 2020-12-07 with total page 864 pages. Available in PDF, EPUB and Kindle. Book excerpt: Prior extrusion books are based on barrel rotation physics—this is the first book that focuses on the actual physics of the process—screw rotation physics. In the first nine chapters, theories and math models are developed. Then, these models are used to solve actual commercial problems in the remainder of the book. Realistic case studies are presented that are unique in that they describe the problem as viewed by a typical plant engineer and provide the actual dimensions of the screws. Overall, there is not a book on the market with this level of detail and disclosure. The new knowledge in this book will be highly useful for production engineers, technical service engineers working with customers, consultants specializing in troubleshooting and process design, and process researchers and designers that are responsible for processes that running at maximum rates and maximum profitability. The second edition is brought up to date with a significant amount of new content, as well as minor improvements and correction of errors throughout.The new content includes transfer lines, percolation theory, fillers, and several more case studies.

Extrusion

Author : Harold F. Giles Jr
Publisher : William Andrew
ISBN 13 : 0815517114
Total Pages : 575 pages
Book Rating : 4.8/5 (155 download)

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Book Synopsis Extrusion by : Harold F. Giles Jr

Download or read book Extrusion written by Harold F. Giles Jr and published by William Andrew. This book was released on 2004-12-31 with total page 575 pages. Available in PDF, EPUB and Kindle. Book excerpt: Why is it important to get to equilibrium and how long does it take? Are there problems running polypropylene profiles on a single screw extruder? Does the job involve compounding color concentrates on a corotating twin screw extruder? This unique reference work is designed to aid operators, engineers, and managers in quickly answering such practical day-to-day questions in extrusion processing. This comprehensive volume is divided into 7 Parts. It contains detailed reference data on such important operating conditions as temperatures, start-up procedures, shear rates, pressure drops, and safety. This reference is a practical guide to extrusion bringing together both the equipment and materials processing aspects. It provides basic and advanced topics about the thermoplastics processing in the extruder, for reference and training. Parts 1 û 3, emphasize the fundamentals, for operators and engineers, of polymeric materials extrusion processing in single and twin screw extruders. Parts 4 û 7 treat advanced topics including troubleshooting, auxiliary equipment, and coextrusion for operators, engineers, and managers. Extensive applications in Part 7 cover such contemporary areas as compounding, blown film, extrusion blow molding, coating, foam, and reprocessing. Each chapter includes review topics.

Handbook of Troubleshooting Plastics Processes

Author : John R. Wagner, Jr.
Publisher : John Wiley & Sons
ISBN 13 : 1118511204
Total Pages : 472 pages
Book Rating : 4.1/5 (185 download)

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Book Synopsis Handbook of Troubleshooting Plastics Processes by : John R. Wagner, Jr.

Download or read book Handbook of Troubleshooting Plastics Processes written by John R. Wagner, Jr. and published by John Wiley & Sons. This book was released on 2012-09-19 with total page 472 pages. Available in PDF, EPUB and Kindle. Book excerpt: This handbook provides a framework for understanding how to characterize plastic manufacturing processes for use in troubleshooting problems. The 21 chapters are authored by well-known and experienced engineers who have specialized knowledge about the processes covered in this practical guide. From the Preface: “In every chapter, the process is described and the most common problems are discussed along with the root causes and potential technical solutions. Numerous case studies are provided that illustrate the troubleshooting process. Mark A. Spalding, The Dow Chemical Company

Polymer Extrusion

Author : Chris Rauwendaal
Publisher : Carl Hanser Verlag GmbH Co KG
ISBN 13 : 1569905169
Total Pages : 952 pages
Book Rating : 4.5/5 (699 download)

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Book Synopsis Polymer Extrusion by : Chris Rauwendaal

Download or read book Polymer Extrusion written by Chris Rauwendaal and published by Carl Hanser Verlag GmbH Co KG. This book was released on 2014-01-16 with total page 952 pages. Available in PDF, EPUB and Kindle. Book excerpt: Initially published "to bridge the gap between theory and practice in extrusion," this 5th edition of Polymer Extrusion continues to serve the practicing polymer engineer and chemist, providing the theoretical and the practical tools for successful extrusion operations. In its revised and expanded form, it also incorporates the many new developments in extrusion theory and machinery over the last years. Contents · Different Types of Extruders · Extruder Hardware · Instrumentation and Control · Fundamental Principles · Important Polymer Properties · Functional Process Analysis · Extruder Screw Design · Die Design · Twin Screw Extruders · Troubleshooting Extruders · Modeling and Simulation of the Extrusion Process

Blown Film Extrusion

Author : Kirk Cantor
Publisher :
ISBN 13 : 9781569906965
Total Pages : 179 pages
Book Rating : 4.9/5 (69 download)

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Book Synopsis Blown Film Extrusion by : Kirk Cantor

Download or read book Blown Film Extrusion written by Kirk Cantor and published by . This book was released on 2018 with total page 179 pages. Available in PDF, EPUB and Kindle. Book excerpt: "From hardware and materials through processing and properties, a broad coverage of blown film extrusion is presented. A primary objective of this book is to ensure a useful balance of theory and practice. The reader will find the answers to why they encounter certain effects in the blown film process so that they are better able to troubleshoot and improve their operations. At the same time, current practices and equipment are emphasized to keep readers up-to-date with the most productive and efficient technology. The companion computer-based learning tool, The Blown Film Extrusion Simulator, is provided to enhance the reader's understanding. This software was developed specifically to teach blown film extrusion equipment operation and processing principles, and is available for download. Throughout this book, exercises using the simulator are described to complement the methods and principles explained. New in this third edition is a chapter on polymer rheology, with an overview of the rheology of polymer melts and its effect on extruding blown film. Additionally, improvements and corrections have been made throughout the book. Contents: Materials for Blown Film Polymer Rheology Extrusion Overview Hardware for Blown Film Processing Coextrusion Film Properties Troubleshooting"--

Extrusion of Polymers

Author : Chan I. Chung
Publisher : Carl Hanser Verlag GmbH Co KG
ISBN 13 : 1569907382
Total Pages : 513 pages
Book Rating : 4.5/5 (699 download)

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Book Synopsis Extrusion of Polymers by : Chan I. Chung

Download or read book Extrusion of Polymers written by Chan I. Chung and published by Carl Hanser Verlag GmbH Co KG. This book was released on 2019-10-07 with total page 513 pages. Available in PDF, EPUB and Kindle. Book excerpt: The author presents single-screw extrusion technology together with the relevant polymer fundamentals, with an emphasis on screw design. The presentation begins on a physical level, providing an in-depth conceptual understanding, followed by an analytical level with mathematical models. Practical applications of the mathematical models are illustrated by numerous examples. A brief description of twin-screw extrusion technology is also presented. New in the third edition: a novel patented barrier screw design that eliminates shortcomings of all previous barrier screw designs, more descriptive specific screw design guidelines, a scientifically designed pineapple mixing section, and general improvements and corrections. Contents: • Physical Description of Single-Screw Extrusion • Fundamentals of Polymers and Melt Rheology • Theories of Single-Screw Extrusion and Scale-Up • Screw Design and High Performance Screws • Gear Pumps, Static Mixers, and Dynamic Mixers • Die Design • Viscoelastic Effects in Melt Flow • Special Single-Screw Extruder with Channeled Barrel • Physical Description of Twin-Screw Extruders

Understanding Extrusion

Author : Chris Rauwendaal
Publisher :
ISBN 13 : 9781569906989
Total Pages : 251 pages
Book Rating : 4.9/5 (69 download)

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Book Synopsis Understanding Extrusion by : Chris Rauwendaal

Download or read book Understanding Extrusion written by Chris Rauwendaal and published by . This book was released on 2018-12-10 with total page 251 pages. Available in PDF, EPUB and Kindle. Book excerpt: "The book provides a practical understanding of basic information on extrusion in a way useful to readers without an engineering degree as well as to those new to the field. It is primarily written for extruder operators, supervisors, technical service personnel, and process engineers. Designed for on-the-job use, it guides the reader step by step through material issues, machinery, processing, and troubleshooting. This revised and extended third edition now also covers interpretation of extrusion process data, analysis of shrink void formation, dimensional variation by melt temperature fluctuations, efficient extrusion, grooved barrel extruder technology, and more. Contents: Extrusion Machinery Instrumentation and Control Complete Extrusion Lines Plastics and Their Properties Important in Extrusion How an Extruder Works How to Run an Extruder How to Troubleshoot Extrusion Problems New Developments in Extrusion and Methods to Increase Efficiency"--

Advances in Food Extrusion Technology

Author : Medeni Maskan
Publisher : CRC Press
ISBN 13 : 1439815216
Total Pages : 400 pages
Book Rating : 4.4/5 (398 download)

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Book Synopsis Advances in Food Extrusion Technology by : Medeni Maskan

Download or read book Advances in Food Extrusion Technology written by Medeni Maskan and published by CRC Press. This book was released on 2016-04-19 with total page 400 pages. Available in PDF, EPUB and Kindle. Book excerpt: A fresh view of the state-of-the-art, Advances in Food Extrusion Technology focuses on extruder selection, extrudate development, quality parameters, and troubleshooting in the 21st century extrusion process. In particular, the book:Introduces the history, nomenclature, and working principles of extrusion technologyPresents an overview of various t

Update on Troubleshooting the PVC Extrusion Process

Author : Natamai Subramanian
Publisher : Smithers Rapra
ISBN 13 : 184735551X
Total Pages : 178 pages
Book Rating : 4.8/5 (473 download)

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Book Synopsis Update on Troubleshooting the PVC Extrusion Process by : Natamai Subramanian

Download or read book Update on Troubleshooting the PVC Extrusion Process written by Natamai Subramanian and published by Smithers Rapra. This book was released on 2011-06-15 with total page 178 pages. Available in PDF, EPUB and Kindle. Book excerpt: This comprehensive book on troubleshooting PVC extrusion contains information on a wide range of topics with the emphasis on compounding, additives and also giving the knowledge about the combination of woody materials with PVC to wood polymer composites (WPC) is gaining more and more attraction in USA and Europe and a wide range of commercial products are already available on the market, but the troubleshooting areas are not covered well.

Polyethylene Film Extrusion

Author : B. H Gregory
Publisher : Trafford Publishing
ISBN 13 : 1426918100
Total Pages : 234 pages
Book Rating : 4.4/5 (269 download)

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Book Synopsis Polyethylene Film Extrusion by : B. H Gregory

Download or read book Polyethylene Film Extrusion written by B. H Gregory and published by Trafford Publishing. This book was released on 2009-11 with total page 234 pages. Available in PDF, EPUB and Kindle. Book excerpt: A revised version of this book is now available.The polyethylene industry has been in the midst of major restructuring and rationalization. This has lead to joint ventures and alliances to combine technologies and exploit opportunities to maximize improvements in process productivity, catalyst innovations, and enhancements in extrusion technology and converting. This comprehensive study of the polyethylene film extrusion process describes this technology in detail. In depth descriptions of the manufacturing processes for polyethylene homopolymers and copolymers, including metallocenes, are reviewed. All aspects of machine design with particular emphasis on screws and dies including coextrusion are discussed comprehensively. With computer modeling, the interactions between equipment and polymer are quantified. All aspects of equipment design and polymer features that control melt fracture, interfacial instabilities, gauge control, output and temperature, and cooling of blown and cast film processes are presented quantitatively. This methodology will highlight solutions in troubleshooting for optimum design and operation and the best available polymer and formulation choices. All polyethylene film applications in packaging, agriculture, lamination, and construction, consumer, industrial, and health care are reviewed and discussed in depth.

Basics of Troubleshooting in Plastics Processing

Author : Muralisrinivasan Natamai Subramanian
Publisher : John Wiley & Sons
ISBN 13 : 1118071719
Total Pages : 269 pages
Book Rating : 4.1/5 (18 download)

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Book Synopsis Basics of Troubleshooting in Plastics Processing by : Muralisrinivasan Natamai Subramanian

Download or read book Basics of Troubleshooting in Plastics Processing written by Muralisrinivasan Natamai Subramanian and published by John Wiley & Sons. This book was released on 2011-04-20 with total page 269 pages. Available in PDF, EPUB and Kindle. Book excerpt: The Basics of Troubleshooting in Plastics Processing is a condensed practical guide that gives the reader a broad introduction to properties of thermoplastics plastics, additives, the major processes (extrusion, injection molding, rotational molding, blow molding, and thermoforming), as well as troubleshooting. The main goal is to provide the plastics processor with an improved understanding of the basics by explaining the science behind the technology. Machine details are minimized as the emphasis is on processing problems and the defects in an effort to focus on basic root causes to problems and how to solve them. The book’s framework is troubleshooting in plastics processing because of the importance it has to the eventual production of high quality end products. Each chapter contains both practical and detailed technical information. This basic guide provides state-of-the-art information on: Processing problems and defects during manufacturing Plastics materials, their properties and characterization The plastics processing techniques Plastics additives Troubleshooting of the 5 main plastics processes References for further reading

Pharmaceutical Extrusion Technology

Author : Isaac Ghebre-Selassie
Publisher : CRC Press
ISBN 13 : 0824755200
Total Pages : 383 pages
Book Rating : 4.8/5 (247 download)

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Book Synopsis Pharmaceutical Extrusion Technology by : Isaac Ghebre-Selassie

Download or read book Pharmaceutical Extrusion Technology written by Isaac Ghebre-Selassie and published by CRC Press. This book was released on 2003-05-14 with total page 383 pages. Available in PDF, EPUB and Kindle. Book excerpt: Pharmaceutical Extrusion Technology is the only resource to provide in-depth descriptions and analyses of the key parameters of extruders and extrusion processes. The book highlights the applicability of melt extrusion in pharmaceutical drug development and product manufacturing, including controlled release, dissolution rate and bioavailability enhancement, and granulation technology. It brings together the technical information necessary to develop and market pharmaceutical dosage forms that meet current quality and regulatory requirements and details extruder hardware and controls, process definition and troubleshooting of single and twin screw extrusion processes, and more.

Mixing in Polymer Processing

Author : Chris Rauwendaal
Publisher : CRC Press
ISBN 13 : 9780824785215
Total Pages : 494 pages
Book Rating : 4.7/5 (852 download)

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Book Synopsis Mixing in Polymer Processing by : Chris Rauwendaal

Download or read book Mixing in Polymer Processing written by Chris Rauwendaal and published by CRC Press. This book was released on 1991-08-30 with total page 494 pages. Available in PDF, EPUB and Kindle. Book excerpt: "Focusing on the principles of mixing and practical aspects of mixing technology used in the polymer processing industry, this book facilitates the selection of the most suitable mixing machinery for specific applications-emphasizing interactions between mixer geometry and resulting mixing action, identifying one mixer from another, and evaluating the mixing performance of each device. "

Stretch Blow Molding

Author : Ottmar Brandau
Publisher : William Andrew
ISBN 13 : 0323462936
Total Pages : 376 pages
Book Rating : 4.3/5 (234 download)

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Book Synopsis Stretch Blow Molding by : Ottmar Brandau

Download or read book Stretch Blow Molding written by Ottmar Brandau and published by William Andrew. This book was released on 2016-08-10 with total page 376 pages. Available in PDF, EPUB and Kindle. Book excerpt: Stretch Blow Molding, Third Edition, provides the latest on the blow molding process used to produce bottles of the strength required for carbonated drinks. In this updated handbook, Ottmar Brandau introduces the technology of stretch blow molding, explores practical aspects of designing and running a production line, and looks at practical issues for quality control and troubleshooting. As an experienced engineer, manager, and consultant, Brandau's focus is on optimizing the production process, improving quality, and reducing cycle time. In this new edition, the author has thoroughly reviewed the content of the book, providing updates on new developments in stretch blow molding, including neck sizes, new equipment and processes, and the economics of the process. The book is a thoroughly practical handbook which provides engineers and managers with the toolkit to improve production and engineering aspects in their own businesses, allowing them to save money, increase output, and improve competitiveness by adopting new technologies. - Provides knowledge and understanding of the latest technological and best practice developments in stretch blow molding - Includes money saving, practical strategies to optimize the production process, improve quality, and reduce cycle times - Provides a guide to the training of operators, as well as tactics on how to troubleshoot when products are faulty, productivity is low, or machinery is not operating as expected