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Troubleshooting Process Operations
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Book Synopsis Troubleshooting Process Operations by : Norman P. Lieberman
Download or read book Troubleshooting Process Operations written by Norman P. Lieberman and published by Pennwell Books. This book was released on 1991 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: The author, a highly respected consultant to major U.S. refineries, shares information on topics such as common coke quality questions, catalyst-feed mixing, light hydrocarbon distillation, steam to heater passes, haze in jet fuel, optimizing excess air, convection and radiation, reboiler-induced foaming, flooding and computer control consoles. Of special interest in the new section on gas drying and compression. A troubleshooting checklist accompanies each chapter. The author expertly combines field observations with engineering principles to unravel and solve specific process operation problems using an easy-to-understand style devoid of textbook terminology and excessive mathematics. Contents: Specific processes Process equipment Practical problems Gas drying and compression The process engineer's job Appendix.
Book Synopsis Working Guide to Process Equipment, Third Edition by : Norman Lieberman
Download or read book Working Guide to Process Equipment, Third Edition written by Norman Lieberman and published by McGraw Hill Professional. This book was released on 2008-05-18 with total page 625 pages. Available in PDF, EPUB and Kindle. Book excerpt: Diagnose and Troubleshoot Problems in Chemical Process Equipment with This Updated Classic! Chemical engineers and plant operators can rely on the Third Edition of A Working Guide to Process Equipment for the latest diagnostic tips, practical examples, and detailed illustrations for pinpointing trouble and correcting problems in chemical process equipment. This updated classic contains new chapters on Control Valves, Cooling Towers, Waste Heat Boilers, Catalytic Effects, Fundamental Concepts of Process Equipment, and Process Safety. Filled with worked-out calculations, the book examines everything from trays, reboilers, instruments, air coolers, and steam turbines...to fired heaters, refrigeration systems, centrifugal pumps, separators, and compressors. The authors simplify complex issues and explain the technical issues needed to solve all kinds of equipment problems. Comprehensive and clear, the Third Edition of A Working Guide to Process Equipment features: Guidance on diagnosing and troubleshooting process equipment problems Explanations of how theory applies to real-world equipment operations Many useful tips, examples, illustrations, and worked-out calculations New to this edition: Control Valves, Cooling Towers, Waste Heat Boilers, Catalytic Effects, and Process Safety Inside this Renowned Guide to Solving Process Equipment Problems • Trays • Tower Pressure • Distillation Towers • Reboilers • Instruments • Packed Towers • Steam and Condensate Systems • Bubble Point and Dew Point • Steam Strippers • Draw-Off Nozzle Hydraulics • Pumparounds and Tower Heat Flows • Condensers and Tower Pressure Control • Air Coolers • Deaerators and Steam Systems • Vacuum Systems • Steam Turbines • Surface Condensers • Shell-and-Tube Heat Exchangers • Fire Heaters • Refrigeration Systems • Centrifugal Pumps • Separators • Compressors • Safety • Corrosion • Fluid Flow • Computer Modeling and Control • Field Troubleshooting Process Problems
Book Synopsis Troubleshooting Process Plant Control by : Norman P. Lieberman
Download or read book Troubleshooting Process Plant Control written by Norman P. Lieberman and published by John Wiley & Sons. This book was released on 2017-03-14 with total page 336 pages. Available in PDF, EPUB and Kindle. Book excerpt: Examines real life problems and solutions for operators and engineers running process controls Expands on the first book with the addition of five new chapters as well as new troubleshooting examples Written for the working operator and engineer, with straightforward instruction not hinged on complex math Includes real-life examples of control problems that commonly arise and how to fix them Emphasizes single and well-established process engineering principles that will help working engineers and operators switch manual control loops to automatic control
Book Synopsis Troubleshooting Process Operations by : Norman P. Lieberman
Download or read book Troubleshooting Process Operations written by Norman P. Lieberman and published by Pennwell Books. This book was released on 1985 with total page 472 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Book Synopsis Troubleshooting Process Operations by : Norman P. Lieberman
Download or read book Troubleshooting Process Operations written by Norman P. Lieberman and published by Pennwell Books. This book was released on 1985-01-01 with total page 438 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Book Synopsis Process Equipment Malfunctions: Techniques to Identify and Correct Plant Problems by : Norman P. Lieberman
Download or read book Process Equipment Malfunctions: Techniques to Identify and Correct Plant Problems written by Norman P. Lieberman and published by McGraw Hill Professional. This book was released on 2011-12-02 with total page 558 pages. Available in PDF, EPUB and Kindle. Book excerpt: A PRACTICAL GUIDE TO TROUBLESHOOTING PROCESS EQUIPMENT MALFUNCTIONS Process Equipment Malfunctions offers proven techniques for finding and fixing process plant problems and contains details on failure identification. Diagnostic tips, examples, and illustrations help to pinpoint and correct faults in chemical process and petroleum refining equipment. Complex math has been omitted. An essential resource for plant operators and process engineers, this book is based on the author's long career in field troubleshooting process problems. COVERAGE INCLUDES: Distillation tray malfunctions Packed tower problems Distillation tower pressure and composition control Fractionator product stripping Pumparounds Reboiled and steam side strippers Inspecting tower internals Process reboilers--thermosyphon circulation Heat exchangers Condenser limitations Air coolers Cooling water systems Steam condensate collection systems Steam quality problems Level control problems Process plant corrosion and fouling Vapor-liquid separation vessels Hydrocarbon-water separation and desalters Fired heaters--draft and excess O2 Disabling safety systems Vacuum systems and steam jets Vacuum surface condensers Centrifugal pump limitations Steam turbine drivers Centrifugal compressors Reciprocating compressors
Book Synopsis Understanding Process Equipment for Operators and Engineers by : Norman Lieberman
Download or read book Understanding Process Equipment for Operators and Engineers written by Norman Lieberman and published by Elsevier. This book was released on 2019-05-08 with total page 434 pages. Available in PDF, EPUB and Kindle. Book excerpt: Understanding Process Equipment for Operators and Engineers explains how process equipment functions. As problems often arise in plants that must be solved by unit engineers, this book offers successful solutions and methods for their implementation. The concepts explained are based on Norm Lieberman’s personal, hands-on experience. Like you, Norm attended a university and was exposed to technical seminars which did not always provide the needed solutions. In this text, you will learn the functioning of a variety of equipment types, including Fired Heater Draft, Centrifugal Pump Head, Distillation Tray Efficiency, Vacuum Jets, Recip Compressors, Steam Turbines, Thermosyphon Circulation Reboilers and Air Cooler. Includes methods and procedures on how to make field measurements Outlines fire heater principles and operation and how they develop draft Describes distillation column operation and methods to increase their efficiency Includes computer modeling and provides use case examples
Book Synopsis Troubleshooting Vacuum Systems by : Norman P. Lieberman
Download or read book Troubleshooting Vacuum Systems written by Norman P. Lieberman and published by John Wiley & Sons. This book was released on 2012-12-03 with total page 280 pages. Available in PDF, EPUB and Kindle. Book excerpt: Vacuum systems are in wide spread use in the petrochemical plants, petroleum refineries and power generation plants. The existing texts on this subject are theoretical in nature and only deal with how the equipment functions when in good mechanical conditions, from the viewpoint of the equipment vendor. Also, the existing texts fail to consider the interaction of the vacuum system with the process equipment it serves and the variability of the motive steam conditions, change in cooling water temperature condenser fouling and erosion of the ejectors. Here are some of the many questions answered in this groundbreaking volume: Why does my first stage jet make a surging sound during hot weather? Why does the vacuum suddenly break? I've seen moisture condensing on the jet's body! What’s causing that? Why do I have to steam-out the drain legs from our condensers? Superheated steam is making our vacuum worse. Is this normal? How can I locate and measure air leaks? Reducing the steam pressure to my jets improves vacuum. But why? I can't pull the pre-condenser bundle. The shell side is fouling. What should I do? We're not getting our normal horsepower from our steam turbine. Could this be a jet problem? Raising the seal drum level improves vacuum! Is there an explanation for this? Our turbine exhaust steam pressure to our surface condenser has doubled in the last two years. What should we do? Restricting cooling water flow from our elevated condensers improves vacuum! Is this possible? What's a converging-diverging ejector all about? What's the difference between a barometric condenser and a surface condenser? Which is better?
Book Synopsis Troubleshooting Process Plant Control by : Norman P. Lieberman
Download or read book Troubleshooting Process Plant Control written by Norman P. Lieberman and published by John Wiley & Sons. This book was released on 2011-09-20 with total page 204 pages. Available in PDF, EPUB and Kindle. Book excerpt: The book focuses on process control in the petroleum and refinery industries, with an emphasis on problem solving. The author explores various real life examples and relays the lessons learned from his career in this area. He explains many new yet straightforward concepts without the use of complex mathematics. This handy go-to emphasizes single and well-established process engineering principles that will help working engineers and operators switch manual control loops to automatic control.
Book Synopsis Process Technology Troubleshooting by : Charles E. Thomas
Download or read book Process Technology Troubleshooting written by Charles E. Thomas and published by Delmar Pub. This book was released on 2009 with total page 460 pages. Available in PDF, EPUB and Kindle. Book excerpt: For the first time, process technicians have a resource designed specifically for them that will provide a comprehensive, thorough overview of modern troubleshooting methods and models. Process Technology Troubleshooting utilizes a simple to complex approach that encourages readers to master basic concepts before progressing to more advanced ones for increased comprehension. The book covers troubleshooting models that apply concepts from advanced instrumentation, the control loop, and process equipment and systems, and includes coverage of such processes as a simple pump-around and feed system, compressor system, heat transfer system, cooling tower system, boiler system, furnace system, distillation system , stirred reactor system, and separations system. Each of these systems have operational information, set points, and start-up procedures. These sections include "what-if" scenarios and detailed illustrations. Process Technology Troubleshooting is an invaluable resource and reference for any novice, training manager or experienced process technician.
Book Synopsis Distillation Troubleshooting by : Henry Z. Kister
Download or read book Distillation Troubleshooting written by Henry Z. Kister and published by John Wiley & Sons. This book was released on 2011-11-30 with total page 758 pages. Available in PDF, EPUB and Kindle. Book excerpt: THE FIRST BOOK OF ITS KIND ON DISTILLATION TECHNOLOGY The last half-century of research on distillation has tremendously improved our understanding and design of industrial distillation equipment and systems. High-speed computers have taken over the design, control, and operation of towers. Invention and innovation in tower internals have greatly enhanced tower capacity and efficiency. With all these advances, one would expect the failure rate in distillation towers to be on the decline. In fact, the opposite is the case: the tower failure rate is on the rise and accelerating. Distillation Troubleshooting collects invaluable hands-on experiences acquired in dealing with distillation and absorption malfunctions, making them readily accessible for those engaged in solving today's problems and avoiding tomorrow's. The first book of its kind on the distillation industry, the practical lessons it offers are a must for those seeking the elusive path to trouble-free distillation. Distillation Troubleshooting covers over 1,200 case histories of problems, diagnoses, solutions, and key lessons. Coverage includes: * Successful and unsuccessful struggles with plugging, fouling, and coking * Histories and prevention of tray, packing, and internals damage * Lessons taught by incidents and accidents during shutdowns, commissioning, and abnormal operation * Troubleshooting distillation simulations to match the real world * Making packing liquid distributors work * Plant bottlenecks from intermediate draws, chimney trays, and feed points * Histories of and key lessons from explosions and fires in distillation towers * Prevention of flaws that impair reboiler and condenser performance * Destabilization of tower control systems and how to correct it * Discoveries from shutdown inspections * Suppression of foam and accumulation incidents A unique resource for improving the foremost industrial separation process, Distillation Troubleshooting transforms decades of hands-on experiences into a handy reference for professionals and students involved in the operation, design, study, improvement, and management of large-scale distillation.
Book Synopsis Process Engineering for a Small Planet by : Norman P. Lieberman
Download or read book Process Engineering for a Small Planet written by Norman P. Lieberman and published by John Wiley & Sons. This book was released on 2011-02-25 with total page 308 pages. Available in PDF, EPUB and Kindle. Book excerpt: Methods for more planet-friendly process engineering Our earth is just one big, complex Process Facility with limited air, water, and mineral resources. It responds to a number of process variables—among them, humanity and the environmental effects of our carbon consumption. What can professionals in the Hydrocarbon Process Industry do to retard environmental degradation? Rather than looking to exotic technology for solutions, Process Engineering for a Small Planet details ready-at-hand methods that the process engineer can employ to help combat the environmental crisis. Drawing from the author's professional experience working with petroleum refineries petroleum refineries, petrochemical plants, and natural gas wells, this handbook explains how to operate and retrofit process facilities to: Reuse existing process equipment Save energy Reduce greenhouse gas emissions Expand plant capacity without installing new equipment Reduce corrosion and equipment failures Covering topics from expanding fractionator and compressor capacity and vacuum tower heater expansion to minimizing process water consumption and increasing centrifugal pump capacity, Process Engineering for a Small Planet offers big ideas for saving our small planet.
Book Synopsis Problem Solving for Process Operators and Specialists by : Joseph M. Bonem
Download or read book Problem Solving for Process Operators and Specialists written by Joseph M. Bonem and published by John Wiley & Sons. This book was released on 2011-04-18 with total page 228 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides methods to train process operators to solve challenging problems. The book is split into two parts. The first part consists of two parts; first developing a daily monitoring system and second providing a structured 5 step problem solving approach that combines cause and effect problem solving thinking with the formulation of theoretically correct hypotheses. The 5 step approach emphasizes the classical problem solving approach (defining the sequence of events) with the addition of the steps of formulating a theoretically correct working hypothesis, providing a means to test the hypothesis, and providing a foolproof means to eliminate the problem. The initial part of the book focuses on defining the problem that must be solved and obtaining the location, time and quantity based specifications of the problem. This part of the book also presents techniques to find and define problems at an early point before they progress to the critical level. The second part of the book deals with the utilization of fundamental chemical engineering skills to develop a technically correct working hypothesis that is the key to successful problem solving. The primary emphasis is on simple pragmatic calculation techniques that are theoretically correct. It is believed that any operator can perform these calculations if he is provided the correct prototype. Throughout the book, the theory behind each pragmatic calculation technique is explained in understandable terms prior to presenting the author's approach. These techniques have been developed by the author in 50+ years of industrial experience. The book includes many sample problems and examples of real world problem solving. Using these techniques, theoretically correct working hypotheses can be developed in an expedient fashion.
Book Synopsis Process Engineering by : Norman P. Lieberman
Download or read book Process Engineering written by Norman P. Lieberman and published by John Wiley & Sons. This book was released on 2017-04-10 with total page 368 pages. Available in PDF, EPUB and Kindle. Book excerpt: This is not your average technical book! Using a humorous and easy-to-understand approach to solving common process engineering problems, this unique volume is the go-to guide for any veteran or novice engineer in the plant, office, or classroom. Textbooks are often too theoretical to help the average process engineer solve everyday problems in the plant, and generic handbooks are often out of date and not comprehensive. This guide focuses on the most common problems that every engineer faces and how to solve them. The "characters" walk the reader through every problem and solution step-by-step, through dialogues that literally occur every day in process plants around the world. With over half a century of experience and many books, videos, and seminars to his credit, Norm Lieberman is well-known all over the world and has helped countless companies and engineers through issues with equipment, processes, and training. This is the first time that this knowledge has appeared in a format like this, quite unlike anything ever published before in books on process engineering. This is a must-have for any engineer working in process engineering.
Book Synopsis Process Plant Equipment by : Michael D. Holloway
Download or read book Process Plant Equipment written by Michael D. Holloway and published by John Wiley & Sons. This book was released on 2012-08-20 with total page 724 pages. Available in PDF, EPUB and Kindle. Book excerpt: “Process Plant Equipment Book is another great publication from Wiley as a reference book for final year students as well as those who will work or are working in chemical production plants and refinery...” -Associate Prof. Dr. Ramli Mat, Deputy Dean (Academic), Faculty of Chemical Engineering, Universiti Teknologi Malaysia “...give[s] readers access to both fundamental information on process plant equipment and to practical ideas, best practices and experiences of highly successful engineers from around the world... The book is illustrated throughout with numerous black & white photos and diagrams and also contains case studies demonstrating how actual process plants have implemented the tools and techniques discussed in the book. An extensive list of references enables readers to explore each individual topic in greater depth...” –Stainless Steel World and Valve World, November 2012 Discover how to optimize process plant equipment, from selection to operation to troubleshooting From energy to pharmaceuticals to food, the world depends on processing plants to manufacture the products that enable people to survive and flourish. With this book as their guide, readers have the information and practical guidelines needed to select, operate, maintain, control, and troubleshoot process plant equipment so that it is efficient, cost-effective, and reliable throughout its lifetime. Following the authors' careful explanations and instructions, readers will find that they are better able to reduce downtime and unscheduled shutdowns, streamline operations, and maximize the service life of processing equipment. Process Plant Equipment: Operation, Control, and Reliability is divided into three sections: Section One: Process Equipment Operations covers such key equipment as valves, pumps, cooling towers, conveyors, and storage tanks Section Two: Process Plant Reliability sets forth a variety of tested and proven tools and methods to assess and ensure the reliability and mechanical integrity of process equipment, including failure analysis, Fitness-for-Service assessment, engineering economics for chemical processes, and process component function and performance criteria Section Three: Process Measurement, Control, and Modeling examines flow meters, process control, and process modeling and simulation Throughout the book, numerous photos and diagrams illustrate the operation and control of key process equipment. There are also case studies demonstrating how actual process plants have implemented the tools and techniques discussed in the book. At the end of each chapter, an extensive list of references enables readers to explore each individual topic in greater depth. In summary, this text offers students, process engineers, and plant managers the expertise and technical support needed to streamline and optimize the operation of process plant equipment, from its initial selection to operations to troubleshooting.
Book Synopsis Network Troubleshooting Tools by : Joseph D Sloan
Download or read book Network Troubleshooting Tools written by Joseph D Sloan and published by "O'Reilly Media, Inc.". This book was released on 2001-08-09 with total page 367 pages. Available in PDF, EPUB and Kindle. Book excerpt: Over the years, thousands of tools have been developed for debugging TCP/IP networks. They range from very specialized tools that do one particular task, to generalized suites that do just about everything except replace bad Ethernet cables. Even better, many of them are absolutely free. There's only one problem: who has time to track them all down, sort through them for the best ones for a particular purpose, or figure out how to use them?Network Troubleshooting Tools does the work for you--by describing the best of the freely available tools for debugging and troubleshooting. You can start with a lesser-known version of ping that diagnoses connectivity problems, or take on a much more comprehensive program like MRTG for graphing traffic through network interfaces. There's tkined for mapping and automatically monitoring networks, and Ethereal for capturing packets and debugging low-level problems.This book isn't just about the tools available for troubleshooting common network problems. It also outlines a systematic approach to network troubleshooting: how to document your network so you know how it behaves under normal conditions, and how to think about problems when they arise, so you can solve them more effectively.The topics covered in this book include: Understanding your network Connectivity testing Evaluating the path between two network nodes Tools for capturing packets Tools for network discovery and mapping Tools for working with SNMP Performance monitoring Testing application layer protocols Software sources If you're involved with network operations, this book will save you time, money, and needless experimentation.
Book Synopsis Process Engineering Problem Solving by : Joseph M. Bonem
Download or read book Process Engineering Problem Solving written by Joseph M. Bonem and published by John Wiley & Sons. This book was released on 2008-09-26 with total page 296 pages. Available in PDF, EPUB and Kindle. Book excerpt: Avoid wasting time and money on recurring plant process problems by applying the practical, five-step solution in Process Engineering Problem Solving: Avoiding "The Problem Went Away, but it Came Back" Syndrome. Combine cause and effect problem solving with the formulation of theoretically correct working hypotheses and find a structural and pragmatic way to solve real-world issues that tend to be chronic or that require an engineering analysis. Utilize the fundamentals of chemical engineering to develop technically correct working hypotheses that are key to successful problem solving.
