Author : Dino Anthony Celli
Publisher :
ISBN 13 :
Total Pages : 0 pages
Book Rating : 4.:/5 (134 download)
Book Synopsis Stochastic Energy-based Fatigue Life Prediction Framework Utilizing Bayesian Statistical Inference by : Dino Anthony Celli
Download or read book Stochastic Energy-based Fatigue Life Prediction Framework Utilizing Bayesian Statistical Inference written by Dino Anthony Celli and published by . This book was released on 2021 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: The fatigue life prediction framework developed and described in the proceeding chapters can concurrently approximate both typical stress versus cycle (SN) behavior as well as the inherent variability of fatigue using a limited amount of experimental data. The purpose of such a tool is for the rapid verification and quality assessment of cyclically loaded components with a limited knowledge-base or available fatigue data in the literature. This is motivated by the novelty of additive manufacturing (AM) processes and the necessity of part-specific structural assessment. Interest in AM technology is continually growing in many industries such as aerospace, automotive, or bio-medical but components often result in highly variable fatigue performance. The determination of optimal process parameters for the build process can be an extensive and costly endeavor due to either a limited knowledge-base or proprietary restrictions. Quantifying the significant variability of fatigue performance in AM components is a challenging task as there are many underlying causes including machine-to-machine differences, recycles of powder, and process parameter selection. Therefore, a life prediction method which can rapidly determine the fatigue performance of a material with little or no prior information of the material and a limited number of experimental tests is developed as an aid in AM process parameter optimization and fatigue performance qualification. Predicting fatigue life requires the use of a previously developed and simplistic energy-based method, or Two-Point method, to generate a collection of life predictions. Then the collected life predictions are used to approximate key statistical descriptions of SN fatigue behavior. The approximated fatigue life distributions are validated against an experimentally found population of SN data at 10^4 and 10^6 cycles failure describing low cycle and high cycle fatigue. A Monte Carlo method is employed to model fatigue life by first modeling SN distributions at discrete stress amplitudes using the predicted fatigue life curves. Then the distributions are randomly sampled and a life prediction model is obtained. The approach is verified by using Aluminum 6061 data due to ample material characterization and previous life prediction analysis available in literature. SN life prediction is modeled via a Random Fatigue Limit (RFL) model using least square regression to determine the model coefficients. The life prediction framework is further developed by incorporating Bayesian statistical inference and stochastic sampling techniques to estimate the RFL model parameters. In addition, digital image correlation (DIC) is leveraged during experimentation to collect hysteresis energy as a novel method to monitor hysteresis strain energy or the assumed critical damage variable. Fatigue life prediction is performed in a dynamic way such that the life prediction model is continually updated with the generation of experimental data. The life prediction framework is applied to conventional Aluminum 6061-T6 and AM Inconel 718 and Titanium 6Al-4V. The framework is validated for life prediction and forecasting SN high cycle fatigue behavior using only low cycle fatigue data. The culmination of this work enables the rapid characterization of fatigue of AM materials by concurrently approximating the variation of fatigue life as well as high cycle fatigue behavior with low cycle fatigue data. The benefit of this framework is the significant reduction in experimental testing time, effort, and cost necessary to accurately assess the fatigue behavior of materials with limited prior information and specimen availability, such as in the case with AM Alloys.