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Rotary Fast Tool Servo System And Methods
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Book Synopsis Rotary Fast Tool Servo System and Methods by :
Download or read book Rotary Fast Tool Servo System and Methods written by and published by . This book was released on 2007 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: A high bandwidth rotary fast tool servo provides tool motion in a direction nominally parallel to the surface-normal of a workpiece at the point of contact between the cutting tool and workpiece. Three or more flexure blades having all ends fixed are used to form an axis of rotation for a swing arm that carries a cutting tool at a set radius from the axis of rotation. An actuator rotates a swing arm assembly such that a cutting tool is moved in and away from the lathe-mounted, rotating workpiece in a rapid and controlled manner in order to machine the workpiece. A pair of position sensors provides rotation and position information for a swing arm to a control system. A control system commands and coordinates motion of the fast tool servo with the motion of a spindle, rotating table, cross-feed slide, and in-feed slide of a precision lathe.
Book Synopsis High Bandwidth Rotary Fast Tool Servos and a Hybrid Rotary/linear Electromagnetic Actuator by : Richard Clement Montesanti
Download or read book High Bandwidth Rotary Fast Tool Servos and a Hybrid Rotary/linear Electromagnetic Actuator written by Richard Clement Montesanti and published by . This book was released on 2005 with total page 555 pages. Available in PDF, EPUB and Kindle. Book excerpt: (Cont.) The first machine, referred to as the 2 kHz rotary fast tool servo, uses a commercially available moving-magnet galvanometer as the actuator (Lorentz force), and provides proof-of-principles for a flexure bearing, small diamond tool and mounting method, circuit topology for a high bandwidth current-mode amplifier, and control system design. The following closed-loop performance is demonstrated for the 2 kHz rotary fast tool servo: -3dB bandwidth of 2 kHz, 20 g tool tip acceleration at 2 kHz, maximum tool travel of 50 [mu]m PP, and tool position noise level of 10 nm PP. The 2 kHz FTS is integrated with a diamond turning machine and used to produce optical quality textured surfaces on the face and outside diameter of aluminum workpieces while operating at 2 kHz. The machining tests validate that a rotary-type fast tool servo can be used to produce optical quality surfaces on a spherical workpiece from its pole to its equator. The second machine, referred to as the 10 kHz rotary fast tool servo, incorporates the proof-of-principles from the first machine and is the vehicle for developing the hybrid rotary/linear electromagnetic actuator used in it.
Book Synopsis Design and Implementation of the Control System for a 2 KHz Rotary Fast Tool Servo by : D. L. Trumper
Download or read book Design and Implementation of the Control System for a 2 KHz Rotary Fast Tool Servo written by D. L. Trumper and published by . This book was released on 2004 with total page 8 pages. Available in PDF, EPUB and Kindle. Book excerpt: This paper presents a summary of the performance of our 2 kHz rotary fast tool servo and an overview of its control systems. We also discuss the loop shaping techniques used to design the power amplifier current control loop and the implementation of that controller in an op-amp circuit. The design and development of the control system involved a long list of items including: current compensation; tool position compensation; notch filter design and phase stabilizing with an additional pole for a plant with an undamped resonance; adding viscous damping to the fast tool servo; voltage budget for driving real and reactive loads; dealing with unwanted oscillators; ground loops; digital-to-analog converter glitches; electrical noise from the spindle motor switching power supply; and filtering the spindle encoder signal to generate smooth tool tip trajectories. Eventually, all of these topics will be discussed in detail in a Ph. D. thesis that will include this work. For the purposes of this paper, rather than present a diluted discussion that attempts to touch on all of these topics, we will focus on the first item with sufficient detail for providing insight into the design process.
Book Synopsis A Rotary Fast Tool Servo for Diamond Turning of Asymmetric Optics by : Stephen Joseph Ludwick
Download or read book A Rotary Fast Tool Servo for Diamond Turning of Asymmetric Optics written by Stephen Joseph Ludwick and published by . This book was released on 1999 with total page 414 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Book Synopsis A Rotary Fast Tool Servo for Diamond Turning of Asymmetric Optics by :
Download or read book A Rotary Fast Tool Servo for Diamond Turning of Asymmetric Optics written by and published by . This book was released on 1999 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: By Stephen Joseph Ludwick, Jr.
Book Synopsis System Dynamics and Control System for a High Bandwidth Rotary Actuator and Fast Tool Servo by : D. L. Trumper
Download or read book System Dynamics and Control System for a High Bandwidth Rotary Actuator and Fast Tool Servo written by D. L. Trumper and published by . This book was released on 2005 with total page 7 pages. Available in PDF, EPUB and Kindle. Book excerpt: This paper explores some of the system dynamics and control issues for a short-stroke rotary actuator that we designed and tested for a new fast tool servo referred to as the 10 kHz rotary fast tool servo. The use of a fast tool servo (FTS) with a diamond turning machine for producing non-axisymmetric or textured surfaces on a workpiece is well known. In a previous paper [1] the authors provide details on the mechanical design and trade-off issues that were considered during the design phase for the fast tool servo. At the heart of that machine is the normal-stress variable reluctance rotary actuator described in more detail in this paper. In addition to producing the torque that is needed for the 10 kHz rotary fast tool servo, the actuator produces a force and is therefore referred to as a hybrid rotary/linear actuator. The actuator uses bias and steering magnetic fluxes for linearizing the torque versus current relationship. Certain types of electric engraving heads use an actuator similar in principle to our hybrid actuator. In the case of the engraving heads, the actuator is used to produce and sustain a resonating mechanical oscillator. This is in sharp contrast to the arbitrary trajectory point-to-point closed-loop control of the tool tip that we demonstrate with our actuator and the 10 kHz FTS. Furthermore, we demonstrate closed-loop control of both the rotary and linear degrees of freedom for our actuator. We provide a brief summary of the demonstrated performance of the 10 kHz rotary fast tool servo, and discuss the magnetic circuit for the actuator and some of the related control issues. Montesanti [2] provides a more detailed and thorough discussion on the 10 kHz rotary fast tool servo, the hybrid actuator, and the pertinent prior art.
Book Synopsis Optics Design and Precision Manufacturing Technologies by : Guo Fan Jin
Download or read book Optics Design and Precision Manufacturing Technologies written by Guo Fan Jin and published by Trans Tech Publications Ltd. This book was released on 2007-12-06 with total page 1386 pages. Available in PDF, EPUB and Kindle. Book excerpt: The aim of this collection was to provide an exciting forum for the exchange of the latest research findings and developments in the fields of optical design, advanced optics manufacturing technology and optical metrology. Approximately 250 papers from over 70 institutes and high-tech organizations in 13 countries were submitted, from which 235 papers were selected for publication in this collection.
Book Synopsis Comprehensive Materials Processing by :
Download or read book Comprehensive Materials Processing written by and published by Newnes. This book was released on 2014-04-07 with total page 5485 pages. Available in PDF, EPUB and Kindle. Book excerpt: Comprehensive Materials Processing, Thirteen Volume Set provides students and professionals with a one-stop resource consolidating and enhancing the literature of the materials processing and manufacturing universe. It provides authoritative analysis of all processes, technologies, and techniques for converting industrial materials from a raw state into finished parts or products. Assisting scientists and engineers in the selection, design, and use of materials, whether in the lab or in industry, it matches the adaptive complexity of emergent materials and processing technologies. Extensive traditional article-level academic discussion of core theories and applications is supplemented by applied case studies and advanced multimedia features. Coverage encompasses the general categories of solidification, powder, deposition, and deformation processing, and includes discussion on plant and tool design, analysis and characterization of processing techniques, high-temperatures studies, and the influence of process scale on component characteristics and behavior. Authored and reviewed by world-class academic and industrial specialists in each subject field Practical tools such as integrated case studies, user-defined process schemata, and multimedia modeling and functionality Maximizes research efficiency by collating the most important and established information in one place with integrated applets linking to relevant outside sources
Book Synopsis Rotary Fast Tool Servo Component Design by : David Anthony Chargin
Download or read book Rotary Fast Tool Servo Component Design written by David Anthony Chargin and published by . This book was released on 1999 with total page 188 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Book Synopsis Hvad vil det sige at være en Kristen? by :
Download or read book Hvad vil det sige at være en Kristen? written by and published by . This book was released on 1904 with total page 11 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Book Synopsis Design and Implementation of a Rotary Fast Tool Servo for a Turning Machine by : David Chih-Yan Ma
Download or read book Design and Implementation of a Rotary Fast Tool Servo for a Turning Machine written by David Chih-Yan Ma and published by . This book was released on 1998 with total page 151 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Book Synopsis High Bandwidth Short Stroke Rotary Fast Tool Servo by : D. L. Trumper
Download or read book High Bandwidth Short Stroke Rotary Fast Tool Servo written by D. L. Trumper and published by . This book was released on 2003 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: This paper presents the design and performance of a new rotary fast tool servo (FTS) capable of developing the 40 g's tool tip acceleration required to follow a 5 micron PV sinusoidal surface at 2 kHz with a planned accuracy of 50 nm, and having a full stroke of 50 micron PV at lower frequencies. Tests with de-rated power supplies have demonstrated a closed-loop unity-gain bandwidth of 2 kHz with 20 g's tool acceleration, and we expect to achieve 40 g's with supplies providing {+-} 16 Amp to the Lorentz force actuator. The use of a fast tool servo with a diamond turning machine for producing non-axisymmetric or textured surfaces on a workpiece is well known. Our new rotary FTS was designed to specifically accommodate fabricating prescription textured surfaces on 5 mm diameter spherical target components for High Energy Density Physics experiments on the National Ignition Facility Laser (NIF).
Book Synopsis Proceedings of the 3rd Annual International Conference on Material, Machines and Methods for Sustainable Development (MMMS2022) by : Banh Tien Long
Download or read book Proceedings of the 3rd Annual International Conference on Material, Machines and Methods for Sustainable Development (MMMS2022) written by Banh Tien Long and published by Springer Nature. This book was released on 2023-08-29 with total page 547 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents selected, peer-reviewed proceedings of the 3rd International Conference on Material, Machines and Methods for Sustainable Development (MMMS2022), held in the city of Can Tho, Vietnam, from 10 to 13 November 2022. The purpose of the conference is to explore and ensure an understanding of the critical aspects contributing to sustainable development with a focus on advanced mechanical engineering, automation, materials, machines and methods. The contributions published in this book come from authors representing universities, research institutes and industrial companies and reflect the results of a very broad spectrum of research, from micro- and nanoscale materials design and processing, to mechanical engineering technology in industry. Many of the contributions selected for these proceedings focus on materials modeling, eco-material processes and mechanical manufacturing. Volume 1 of this book focuses on topics dedicated to advanced materials and manufacturing technologies, ranging from synthesis of new materials to sustainable development manufacturing technology.
Book Synopsis Design of a Fast-Tool Servo System Using Magnetic Servo Levitation by :
Download or read book Design of a Fast-Tool Servo System Using Magnetic Servo Levitation written by and published by . This book was released on 1995 with total page 33 pages. Available in PDF, EPUB and Kindle. Book excerpt: Magnetic Servo Levitation is proposed as a method to drive a Fast Tool Servo System, in order to compensate for errors resulting from mechanical misalignment, slide vibration, tool wear, and cutting dynamics on a Diamond Turning Machine. Theoretical magnetic equations have provided a basis for electromagnet design. Further analyses have used finite element models to find trends in magnetic properties, as well as assisting in structural design. A T-shaped, state-of-the-art composite structure has been proposed to transfer the electromagnet armature motion to the cutting tool. Flexural bearings are used to guide the T-structure as well as assist motion with their restoring force. Design of these are critical for the success of the servo. A static test fixture has been designed to investigate static forces as a function of coil current and separation gap of the electromagnet and armature. Results show very good correlation with theoretical values. A dynamic test fixture has been designed as well to determine limits in bandwidth, range, and positioning accuracy. Dynamics of the proposed system is discussed, along with simulation issues. Preliminary experimental data from the dynamic fixture is also presented. (AN).
Book Synopsis Ultraprecision Machining of Hybrid Freeform Surfaces Using Multiple-Axis Diamond Turning by : Dennis Wee Keong Neo
Download or read book Ultraprecision Machining of Hybrid Freeform Surfaces Using Multiple-Axis Diamond Turning written by Dennis Wee Keong Neo and published by Springer. This book was released on 2017-04-24 with total page 124 pages. Available in PDF, EPUB and Kindle. Book excerpt: This thesis focuses on producing hybrid freeform surfaces using an advanced diamond-turning process, understanding the generation of surface accuracies (form errors) and how the choice of cutting strategies affects these, as well as simplifying the complications of generating cutting paths for such freeform surfaces. The breakthroughs behind this thesis are the development of novel, multiple-axis, diamond turning techniques to overcome the limitations of conventional diamond turning processes, an analytical model to optimize the generation of ultraprecise freeform surfaces, and an add-on tool path processor for CAD/CAM software solutions. It appeals to researchers and scholars with a strong machining background who are interested in the field of manufacturing ultraprecise freeform surfaces or in the field of optimizing ultraprecision machining processes.
Download or read book Long Range Fast Tool Servo written by and published by . This book was released on 1993 with total page 19 pages. Available in PDF, EPUB and Kindle. Book excerpt: The PEC's MAC 100 Fast Tool Servo (FTS) System has demonstrated the efficacy of fabricating off-axis parabolic segments on axis by utilizing a fast tool motion to machine non-rotationally symmetric surfaces. The key to this technique was a servo for the tool motion that had a high-bandwidth coupled with a small range of motion. The Keck telescope, with its thirty-six (36) 1-meter diameter segments, would have been an excellent application for this technology. (Since this technology was not available at the time of construction, each mirror segment was fabricated to its desired shape by loading it to a specified deformed shape and polishing it to a spherical contour, then removing the bending loads to allow the segment to relax to the desired asymmetric shape.) If the segments of this optic had been constructed on axis with an FTS, the fabrication of the most extreme segment would have required only about 200 micrometers of non-rotational symmetry. However, the demand for larger displacement actuators is being driven by new applications with nonrotationally symmetric components in the millimeter range. This report describes the search for a suitable actuator for a long range fast tool servo system that would allow the fabrication of non-rotationally symmetric optical surfaces with a 1 mm range of servo motion. To allow cost-effective machining of these surfaces, the actuator must also possess a 50 Hz bandwidth (minimum) and 25 nanometer resolution.
Book Synopsis Towards Synthesis of Micro-/Nano-systems by : Fumihiko Kimura
Download or read book Towards Synthesis of Micro-/Nano-systems written by Fumihiko Kimura and published by Springer Science & Business Media. This book was released on 2006-10-19 with total page 345 pages. Available in PDF, EPUB and Kindle. Book excerpt: This collection of papers, presented at the 11th International Conference on Precision Engineering, offers a broader global perspective on the challenges and opportunities ahead. The discussion encompasses leading-edge technologies and forecasts future trends. Coverage includes advanced manufacturing systems; ultra-precision- and micro-machining; nanotechnology for fabrication and measurement; rapid prototyping and production technology; new materials and advanced processes; computer-aided production engineering; manufacturing process control; production planning and scheduling, and much more.
