Numerical Modelling and Simulation of Metal Processing

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Publisher : MDPI
ISBN 13 : 303651080X
Total Pages : 374 pages
Book Rating : 4.0/5 (365 download)

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Book Synopsis Numerical Modelling and Simulation of Metal Processing by : Christof Sommitsch

Download or read book Numerical Modelling and Simulation of Metal Processing written by Christof Sommitsch and published by MDPI. This book was released on 2021-08-16 with total page 374 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book deals with metal processing and its numerical modelling and simulation. In total, 21 papers from different distinguished authors have been compiled in this area. Various processes are addressed, including solidification, TIG welding, additive manufacturing, hot and cold rolling, deep drawing, pipe deformation, and galvanizing. Material models are developed at different length scales from atomistic simulation to finite element analysis in order to describe the evolution and behavior of materials during thermal and thermomechanical treatment. Materials under consideration are carbon, Q&T, DP, and stainless steels; ductile iron; and aluminum, nickel-based, and titanium alloys. The developed models and simulations shall help to predict structure evolution, damage, and service behavior of advanced materials.

Numerical Modelling and Simulation of Metal Processing

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Publisher :
ISBN 13 : 9783036510811
Total Pages : 374 pages
Book Rating : 4.5/5 (18 download)

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Book Synopsis Numerical Modelling and Simulation of Metal Processing by : Christof Sommitsch

Download or read book Numerical Modelling and Simulation of Metal Processing written by Christof Sommitsch and published by . This book was released on 2021 with total page 374 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book deals with metal processing and its numerical modelling and simulation. In total, 21 papers from different distinguished authors have been compiled in this area. Various processes are addressed, including solidification, TIG welding, additive manufacturing, hot and cold rolling, deep drawing, pipe deformation, and galvanizing. Material models are developed at different length scales from atomistic simulation to finite element analysis in order to describe the evolution and behavior of materials during thermal and thermomechanical treatment. Materials under consideration are carbon, Q&T, DP, and stainless steels; ductile iron; and aluminum, nickel-based, and titanium alloys. The developed models and simulations shall help to predict structure evolution, damage, and service behavior of advanced materials.

Numerical Modelling of Material Deformation Processes

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Publisher : Springer Science & Business Media
ISBN 13 : 144711745X
Total Pages : 476 pages
Book Rating : 4.4/5 (471 download)

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Book Synopsis Numerical Modelling of Material Deformation Processes by : Peter Hartley

Download or read book Numerical Modelling of Material Deformation Processes written by Peter Hartley and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 476 pages. Available in PDF, EPUB and Kindle. Book excerpt: The principal aim of this text is to encourage the development and application of numerical modelling techniques as an aid to achieving greater efficiency and optimization of metal-forming processes. The contents of this book have therefore been carefully planned to provide both an introduction to the fundamental theory of material deformation simulation, and also a comprehensive survey of the "state-of-the-art" of deformation modelling techniques and their application to specific and industrially relevant processes. To this end, leading international figures in the field of material deformation research have been invited to contribute chapters on subjects on which they are acknowledged experts. The information in this book has been arranged in four parts: Part I deals with plasticity theory, Part II with various numerical modelling techniques, Part III with specific process applications and material phenomena and Part IV with integrated computer systems. The objective of Part I is to establish the underlying theory of material deformation on which the following chapters can build. It begins with a chapter which reviews the basic theories of classical plasticity and describes their analytical representations. The second chapter moves on to look at the theory of deforming materials and shows how these expressions may be used in numerical techniques. The last two chapters of Part I provide a review of isotropic plasticity and anisotropic plasticity.

Modelling and Simulation of Sheet Metal Forming Processes

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Publisher : MDPI
ISBN 13 : 3039285564
Total Pages : 254 pages
Book Rating : 4.0/5 (392 download)

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Book Synopsis Modelling and Simulation of Sheet Metal Forming Processes by : Marta C. Oliveira

Download or read book Modelling and Simulation of Sheet Metal Forming Processes written by Marta C. Oliveira and published by MDPI. This book was released on 2020-04-22 with total page 254 pages. Available in PDF, EPUB and Kindle. Book excerpt: The numerical simulation of sheet metal forming processes has become an indispensable tool for the design of components and their forming processes. This role was attained due to the huge impact in reducing time to market and the cost of developing new components in industries ranging from automotive to packing, as well as enabling an improved understanding of the deformation mechanisms and their interaction with process parameters. Despite being a consolidated tool, its potential for application continues to be discovered with the continuous need to simulate more complex processes, including the integration of the various processes involved in the production of a sheet metal component and the analysis of in-service behavior. The quest for more robust and sustainable processes has also changed its deterministic character into stochastic to be able to consider the scatter in mechanical properties induced by previous manufacturing processes. Faced with these challenges, this Special Issue presents scientific advances in the development of numerical tools that improve the prediction results for conventional forming process, enable the development of new forming processes, or contribute to the integration of several manufacturing processes, highlighting the growing multidisciplinary characteristic of this field.

Sheet Metal Forming Processes

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Author :
Publisher : Springer Science & Business Media
ISBN 13 : 3540881131
Total Pages : 312 pages
Book Rating : 4.5/5 (48 download)

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Book Synopsis Sheet Metal Forming Processes by : Dorel Banabic

Download or read book Sheet Metal Forming Processes written by Dorel Banabic and published by Springer Science & Business Media. This book was released on 2010-06-21 with total page 312 pages. Available in PDF, EPUB and Kindle. Book excerpt: The concept of virtual manufacturing has been developed in order to increase the industrial performances, being one of the most ef cient ways of reducing the m- ufacturing times and improving the quality of the products. Numerical simulation of metal forming processes, as a component of the virtual manufacturing process, has a very important contribution to the reduction of the lead time. The nite element method is currently the most widely used numerical procedure for s- ulating sheet metal forming processes. The accuracy of the simulation programs used in industry is in uenced by the constitutive models and the forming limit curves models incorporated in their structure. From the above discussion, we can distinguish a very strong connection between virtual manufacturing as a general concept, ?nite element method as a numerical analysis instrument and constitutive laws,aswellas forming limit curves as a speci city of the sheet metal forming processes. Consequently, the material modeling is strategic when models of reality have to be built. The book gives a synthetic presentation of the research performed in the eld of sheet metal forming simulation during more than 20 years by the members of three international teams: the Research Centre on Sheet Metal Forming—CERTETA (Technical University of Cluj-Napoca, Romania); AutoForm Company from Zürich, Switzerland and VOLVO automotive company from Sweden. The rst chapter presents an overview of different Finite Element (FE) formu- tions used for sheet metal forming simulation, now and in the past.

Modelling of Metal Forming Processes

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Publisher : Springer Science & Business Media
ISBN 13 : 9400914113
Total Pages : 343 pages
Book Rating : 4.4/5 (9 download)

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Book Synopsis Modelling of Metal Forming Processes by : J.L. Chenot

Download or read book Modelling of Metal Forming Processes written by J.L. Chenot and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 343 pages. Available in PDF, EPUB and Kindle. Book excerpt: The physical modelling of metal forming processes has been widely used both in University and in Industry for many years. Relatively simple numerical models, such as the Slab Method and the Upper Bound Method, were first used and many such models are implemented in the industry for practical design or regulation of forming processes. These are also under investigation in the University, mainly for treat models ments which require low cost calculations or very fast answers for on-line integration. More recently, sophisticated numerical methods have been used for the simulation of metal flow during forming operations. Since the early works in 1973 and 1974, mainly in U. K. and U. S. A. , the applications of the finite element method to metal processing have been developed in many laboratories all over the world. Now the numerical approach seems to be widely re cognized as a powerful tool for comprehension oriented studies, for predic ting the main technological parameters, and for the design and the optlmi zation of new forming sequences. There is also a very recent trend for the introduction of physical laws in the thermo-mechanical models, in order to predict the local evolution of internal variable representing the micro structure of the metal. To day more and more practicians of the Industry are asking for compu ter models for design of their forming processes.

Spray Simulation

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Publisher : Cambridge University Press
ISBN 13 : 1139449729
Total Pages : 290 pages
Book Rating : 4.1/5 (394 download)

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Book Synopsis Spray Simulation by : Udo Fritsching

Download or read book Spray Simulation written by Udo Fritsching and published by Cambridge University Press. This book was released on 2004-02-26 with total page 290 pages. Available in PDF, EPUB and Kindle. Book excerpt: Spray forming combines the metallurgical processes of metal casting and powder metallurgy to fabricate metal products with enhanced properties. This book provides an introduction to the various modelling and simulation techniques employed in spray forming, and shows how they are applied in process analysis and development. The author begins by deriving and describing the main models. He then presents their application in the simulation of the key features of spray forming. Wherever possible he discusses theoretical results with reference to experimental data. Building on the features of metal spray forming, he also derives common characteristic modelling features that may be useful in the simulation of related spray processes. The book is aimed at researchers and engineers working in process technology, chemical engineering and materials science.

The Mathematical and Physical Modeling of Primary Metals Processing Operations

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Author :
Publisher : Wiley-Interscience
ISBN 13 :
Total Pages : 312 pages
Book Rating : 4.:/5 (3 download)

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Book Synopsis The Mathematical and Physical Modeling of Primary Metals Processing Operations by : Julian Szekely

Download or read book The Mathematical and Physical Modeling of Primary Metals Processing Operations written by Julian Szekely and published by Wiley-Interscience. This book was released on 1988 with total page 312 pages. Available in PDF, EPUB and Kindle. Book excerpt: A book that provides the mathematical and physical modelling techniques developed for representing metals processing operations such as extraction, refining and solidification. Often referred to as transport phenomena, these techniques are specific to primary metals and used for process optimization and process development now becoming essential as industry moves to on-line computer control of metal processing. This subject matter covers the components of models based on fluid flow; heat and mass transfer; obtaining measurements (data acquisition); optimization of the process; and numerical solutions. Covers the basic principles of numerical solution of differential equations, both finite differences and finite elements. Examples included.

Modelling and Simulation of Sheet Metal Forming Processes

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Publisher :
ISBN 13 : 9783039285570
Total Pages : 254 pages
Book Rating : 4.2/5 (855 download)

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Book Synopsis Modelling and Simulation of Sheet Metal Forming Processes by : Marta Oliveira

Download or read book Modelling and Simulation of Sheet Metal Forming Processes written by Marta Oliveira and published by . This book was released on 2020 with total page 254 pages. Available in PDF, EPUB and Kindle. Book excerpt: The numerical simulation of sheet metal forming processes has become an indispensable tool for the design of components and their forming processes. This role was attained due to the huge impact in reducing time to market and the cost of developing new components in industries ranging from automotive to packing, as well as enabling an improved understanding of the deformation mechanisms and their interaction with process parameters. Despite being a consolidated tool, its potential for application continues to be discovered with the continuous need to simulate more complex processes, including the integration of the various processes involved in the production of a sheet metal component and the analysis of in-service behavior. The quest for more robust and sustainable processes has also changed its deterministic character into stochastic to be able to consider the scatter in mechanical properties induced by previous manufacturing processes. Faced with these challenges, this Special Issue presents scientific advances in the development of numerical tools that improve the prediction results for conventional forming process, enable the development of new forming processes, or contribute to the integration of several manufacturing processes, highlighting the growing multidisciplinary characteristic of this field.

Research Directions in Computational Mechanics

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Publisher : National Academies Press
ISBN 13 : 0309046483
Total Pages : 145 pages
Book Rating : 4.3/5 (9 download)

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Book Synopsis Research Directions in Computational Mechanics by : National Research Council

Download or read book Research Directions in Computational Mechanics written by National Research Council and published by National Academies Press. This book was released on 1991-02-01 with total page 145 pages. Available in PDF, EPUB and Kindle. Book excerpt: Computational mechanics is a scientific discipline that marries physics, computers, and mathematics to emulate natural physical phenomena. It is a technology that allows scientists to study and predict the performance of various productsâ€"important for research and development in the industrialized world. This book describes current trends and future research directions in computational mechanics in areas where gaps exist in current knowledge and where major advances are crucial to continued technological developments in the United States.

Computational Materials Engineering

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Author :
Publisher : Butterworth-Heinemann
ISBN 13 : 0124167241
Total Pages : 388 pages
Book Rating : 4.1/5 (241 download)

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Book Synopsis Computational Materials Engineering by : Maciej Pietrzyk

Download or read book Computational Materials Engineering written by Maciej Pietrzyk and published by Butterworth-Heinemann. This book was released on 2015-07-14 with total page 388 pages. Available in PDF, EPUB and Kindle. Book excerpt: Computational Materials Engineering: Achieving High Accuracy and Efficiency in Metals Processing Simulations describes the most common computer modeling and simulation techniques used in metals processing, from so-called "fast" models to more advanced multiscale models, also evaluating possible methods for improving computational accuracy and efficiency. Beginning with a discussion of conventional fast models like internal variable models for flow stress and microstructure evolution, the book moves on to advanced multiscale models, such as the CAFÉ method, which give insights into the phenomena occurring in materials in lower dimensional scales. The book then delves into the various methods that have been developed to deal with problems, including long computing times, lack of proof of the uniqueness of the solution, difficulties with convergence of numerical procedures, local minima in the objective function, and ill-posed problems. It then concludes with suggestions on how to improve accuracy and efficiency in computational materials modeling, and a best practices guide for selecting the best model for a particular application. Presents the numerical approaches for high-accuracy calculations Provides researchers with essential information on the methods capable of exact representation of microstructure morphology Helpful to those working on model classification, computing costs, heterogeneous hardware, modeling efficiency, numerical algorithms, metamodeling, sensitivity analysis, inverse method, clusters, heterogeneous architectures, grid environments, finite element, flow stress, internal variable method, microstructure evolution, and more Discusses several techniques to overcome modeling and simulation limitations, including distributed computing methods, (hyper) reduced-order-modeling techniques, regularization, statistical representation of material microstructure, and the Gaussian process Covers both software and hardware capabilities in the area of improved computer efficiency and reduction of computing time

CFD Modeling and Simulation in Materials Processing

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 1118364643
Total Pages : 365 pages
Book Rating : 4.1/5 (183 download)

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Book Synopsis CFD Modeling and Simulation in Materials Processing by : Laurentiu Nastac

Download or read book CFD Modeling and Simulation in Materials Processing written by Laurentiu Nastac and published by John Wiley & Sons. This book was released on 2012-05-09 with total page 365 pages. Available in PDF, EPUB and Kindle. Book excerpt: Proceedings of a symposium sponsored by Association for Iron and Steel Technology and the Process Technology and Modeling Committee of the Extraction and Processing Division and the Solidification Committee of the Materials Processing and Manufacturing Division of TMS (The Minerals, Metals & Materials Society) Held during the TMS 2012 Annual Meeting & Exhibition Orlando, Florida, USA, March 11-15, 2012

Numerical Modelling of Material Deformation Processes

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Publisher : Springer
ISBN 13 : 9783540195849
Total Pages : 460 pages
Book Rating : 4.1/5 (958 download)

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Book Synopsis Numerical Modelling of Material Deformation Processes by : Peter Hartley

Download or read book Numerical Modelling of Material Deformation Processes written by Peter Hartley and published by Springer. This book was released on 1992-05-13 with total page 460 pages. Available in PDF, EPUB and Kindle. Book excerpt: The principal aim of this text is to encourage the development and application of numerical modelling techniques as an aid to achieving greater efficiency and optimization of metal-forming processes. The contents of this book have therefore been carefully planned to provide both an introduction to the fundamental theory of material deformation simulation, and also a comprehensive survey of the "state-of-the-art" of deformation modelling techniques and their application to specific and industrially relevant processes. To this end, leading international figures in the field of material deformation research have been invited to contribute chapters on subjects on which they are acknowledged experts. The information in this book has been arranged in four parts: Part I deals with plasticity theory, Part II with various numerical modelling techniques, Part III with specific process applications and material phenomena and Part IV with integrated computer systems. The objective of Part I is to establish the underlying theory of material deformation on which the following chapters can build. It begins with a chapter which reviews the basic theories of classical plasticity and describes their analytical representations. The second chapter moves on to look at the theory of deforming materials and shows how these expressions may be used in numerical techniques. The last two chapters of Part I provide a review of isotropic plasticity and anisotropic plasticity.

Numerical Modeling of Metal Cutting Processes Using the Particle Finite Element Method

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Publisher :
ISBN 13 :
Total Pages : 185 pages
Book Rating : 4.:/5 (112 download)

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Book Synopsis Numerical Modeling of Metal Cutting Processes Using the Particle Finite Element Method by : Juan Manuel Rodríguez Prieto

Download or read book Numerical Modeling of Metal Cutting Processes Using the Particle Finite Element Method written by Juan Manuel Rodríguez Prieto and published by . This book was released on 2014 with total page 185 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal cutting or machining is a process in which a thin layer or metal, the chip, is removed by a wedge-shaped tool from a large body. Cutting is a complex physical phenomena in which friction, adiabatic shear bands, excessive heating, large strains and high rate strains are present. Tool geometry, rake angle and cutting speed play an important role in chip morphology, cutting forces, energy consumption and tool wear. The main objective of this work is precisely to contribute to solve some of the problems described above through the extension of the Particle Finite Element Method (PFEM) to thermo-mechanical problems in solid mechanics which involve large strains and rotations, multiple contacts and generation of new surfaces, with the main focus in the numerical simulation of metal cutting process. The new ingredients of PFEM are focused on the insertion and remotion of particles, the use of constrained Delaunay triangulation and a novel transfer operator of the internal variables. The thermo-mechanical problem, formulated in the framework of continuum mechanics, is integrated using an isothermal split in conjunction with implicit, semi-explicit and IMPLEX schemes. The tool has been discretized using a standard three-node triangle finite element. The workpiece has been discretized using a mixed displacement-pressure finite element to deal with the incompressibility constraint imposed by plasticity. The mixed finite element has been stabilized using the Polynomial Pressure Projection (PPP), initially applied in the literature to the Stokes equation in the field of fluid mechanics. The behavior of the tool is described using a Neo-Hookean Hyperelastic constitutive model. The behavior of the workpiece is described using a rate dependent, isotropic, finite strain j2 elastoplasticity with three different yields functions used to describe the strain hardening, the strain rate hardening and the thermal softening (Simo, Johnson Cook, Baker) of different materials under a wide variety of cutting conditions. The friction at the tool chip interface is modeled using the Norton-Hoff friction law. The heat transfer at the tool chip interface includes heat transfer due to conduction and friction. To validate the proposed mixed displacement-pressure formulation, we present three benchmark problems which validate the approach, namely, plain strain Cook ¿s membrane, the Taylor impact test and a thermo-mechanical traction test. The isothermal-IMPLEX split presented in this work has been validated using a thermo-mechanical traction test. Besides, in order to explore the possibilities of the numerical model as a tool for assisting in the design and analysis of metal cutting processes a set of representative numerical simulations are presented in this work, among them: cutting using a rate independent yield function, cutting using different rake angles, cutting with a deformable tool and a frictionless approach, cutting with a deformable tool including friction and heat transfer, the transition from continuous to serrated chip formation increasing the cutting speed. Our simulations demonstrate the ability of the PFEM to predict chip morphologies consistent with experimental observations. Also, our results show that the suitable selection of the global time integration scheme may involve savings in computation time up to 9 times. Furthermore, this work present a sensibility analysis to cutting conditions by means of a Design of Experiments (DoE). The Design of Experiments carried out with PFEM has been compared with DoE carried out with AdvantaEdge, Deform, Abaqus and Experiments. The results obtained with PFEM and other numerical simulations are very similar, while, a comparison of numerical simulations and experiments show some differences in the output variables that depend on the friction phenomena. The results suggest that is necessary to improve the modelization of the friction at the tool-chip interface.

Ductile Fracture in Metal Forming

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Author :
Publisher : Academic Press
ISBN 13 : 0128147733
Total Pages : 294 pages
Book Rating : 4.1/5 (281 download)

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Book Synopsis Ductile Fracture in Metal Forming by : Kazutake Komori

Download or read book Ductile Fracture in Metal Forming written by Kazutake Komori and published by Academic Press. This book was released on 2019-10-11 with total page 294 pages. Available in PDF, EPUB and Kindle. Book excerpt: Ductile Fracture in Metal Forming: Modeling and Simulation examines the current understanding of the mechanics and physics of ductile fracture in metal forming processes while also providing an approach to micromechanical ductile fracture prediction that can be applied to all metal forming processes. Starting with an overview of different ductile fracture scenarios, the book then goes on to explain modeling techniques that predict a range of mechanical phenomena that can lead to ductile fracture. The challenges in creating micromechanical models are addressed alongside methods of applying these models to several common metal forming processes. This book is suitable for researchers working in mechanics of materials, metal forming, mechanical metallurgy, and plasticity. Engineers in R&D industries involved in metal forming such as manufacturing, aerospace, and automation will also find the book very useful. Explains innovative micromechanical modeling techniques for a variety of material behaviors Examines how these models can be applied to metal forming processes in practice, including blanking, arrowed cracks in drawing, and surface cracks in upset forging Provides a thorough examination of both macroscopic and microscopic ductile fracture theory

Modeling Steel Deformation in the Semi-Solid State

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Author :
Publisher : Springer
ISBN 13 : 3319679767
Total Pages : 304 pages
Book Rating : 4.3/5 (196 download)

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Book Synopsis Modeling Steel Deformation in the Semi-Solid State by : Marcin Hojny

Download or read book Modeling Steel Deformation in the Semi-Solid State written by Marcin Hojny and published by Springer. This book was released on 2017-09-07 with total page 304 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book offers a unique approach to integrated high-temperature process modelling, intended to serve as a design aid for new metal processing technologies. The second edition has been substantially expanded to include new content such as: a new algorithm and test results of 3D stereoscopic visualization; new programming procedures for modelling; the validation of computer simulation using experimental results; a multiscale model of grain growth; a conceptual methodology developing “high-temperature” CCT (continuous cooling transformation) diagrams, and many more examples validating the numerical simulations. The models presented are applied in comprehensive tests in order to solve problems related to the high-temperature deformation of steel. The testing methods include both physical tests using specialist laboratory instruments, and advanced mathematical modelling: the Finite Element method (FE), Smoothed Particle Hydrodynamics method (SPH) and Mo nte Carlo method (MC).This approach, which integrates the fields of physical and computer-based simulations, forms the basis for the described concept of integrated high-temperature process modelling, presented in detail in this book.

CFD Modeling and Simulation in Materials Processing 2016

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Author :
Publisher : John Wiley & Sons
ISBN 13 : 1119274729
Total Pages : 297 pages
Book Rating : 4.1/5 (192 download)

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Book Synopsis CFD Modeling and Simulation in Materials Processing 2016 by : Lifeng Zhang

Download or read book CFD Modeling and Simulation in Materials Processing 2016 written by Lifeng Zhang and published by John Wiley & Sons. This book was released on 2016-02-08 with total page 297 pages. Available in PDF, EPUB and Kindle. Book excerpt: This collection explores computational fluid dynamics (CFD) modeling and simulation of engineering processes, with contributions from researchers and engineers involved in the modeling of multiscale and multiphase phenomena in material processing systems. The papers cover the following processes: Iron and Steelmaking (Tundish, Casting, Converter, Blast Furnace); Microstructure Evolution; Casting with External Field Interaction; and Smelting, Degassing, Ladle Processing, Mechanical Mixing, and Ingot Casting. The collection also covers applications of CFD to engineering processes, and demonstrates how CFD can help scientists and engineers to better understand the fundamentals of engineering processes.