Kaizen for the Shop Floor

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Author :
Publisher : CRC Press
ISBN 13 : 1482293730
Total Pages : 112 pages
Book Rating : 4.4/5 (822 download)

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Book Synopsis Kaizen for the Shop Floor by : Productivity Press Development Team

Download or read book Kaizen for the Shop Floor written by Productivity Press Development Team and published by CRC Press. This book was released on 2002-02-01 with total page 112 pages. Available in PDF, EPUB and Kindle. Book excerpt: The philosophy of kaizen, which simply means continuous improvement, needs to adopted by any organization seeking to implement lean improvements that go beyond cost cutting. Kaizen events are opportunities to make focused changes in the workplace. Kaizen for the Shopfloor takes readers through the critical steps for conducting a very effective kaizen event: one that is well planned, well implemented, and well documented. As the newest addition to the Shingo Prize Winning Shopfloor Series, Kaizen for the Shopfloor distills the complexities of jump starting lean processes into an easily accessible format for those frontline employees who make lean possible. About the Shopfloor Series: Put proven improvement tools in the hands of your entire workforce! Progressive shopfloor improvement techniques are imperative for manufacturers who want to stay competitive and to achieve world class excellence. And it's the comprehensive education of all shopfloor workers that ensures full participation and success when implementing new programs. The Shopfloor Series books make practical information accessible to everyone by presenting major concepts and tools in simple, clear language and at a reading level that has been adjusted for operators by skilled instructional designers. One main idea is presented every two to four pages so that the book can be picked up and put down easily. Each chapter begins with an overview and ends with a summary section. Helpful illustrations are used throughout.

Kaizen for the Shop Floor

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Author :
Publisher : Productivity Press
ISBN 13 : 9781563272721
Total Pages : 112 pages
Book Rating : 4.2/5 (727 download)

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Book Synopsis Kaizen for the Shop Floor by : Productivity Press Development Team

Download or read book Kaizen for the Shop Floor written by Productivity Press Development Team and published by Productivity Press. This book was released on 2002-02-01 with total page 112 pages. Available in PDF, EPUB and Kindle. Book excerpt: The philosophy of kaizen, which simply means continuous improvement, needs to adopted by any organization seeking to implement lean improvements that go beyond cost cutting. Kaizen events are opportunities to make focused changes in the workplace. Kaizen for the Shopfloor takes readers through the critical steps for conducting a very effective kaizen event: one that is well planned, well implemented, and well documented. As the newest addition to the Shingo Prize Winning Shopfloor Series, Kaizen for the Shopfloordistills the complexities of jumpstarting lean processes into an easily accessible format for those frontline employees who make lean possible. About the Shopfloor Series: Put proven improvement tools in the hands of your entire workforce! Progressive shopfloor improvement techniques are imperative for manufacturers who want to stay competitive and to achieve world class excellence. And it's the comprehensive education of all shopfloor workers that ensures full participation and success when implementing new programs. The Shopfloor Series books make practical information accessible to everyone by presenting major concepts and tools in simple, clear language and at a reading level that has been adjusted for operators by skilled instructional designers. One main idea is presented every two to four pages so that the book can be picked up and put down easily. Each chapter begins with an overview and ends with a summary section. Helpful illustrations are used throughout. Other topics in the Shopfloor Series: Kanban, 5S, Quick Changeover, Mistake-Proofing, Just-in-Time, TPM, Cellular Manufacturing

New Shop Floor Management

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Author :
Publisher : Simon and Schuster
ISBN 13 : 1439107084
Total Pages : 462 pages
Book Rating : 4.4/5 (391 download)

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Book Synopsis New Shop Floor Management by : Kiyoshi Suzaki

Download or read book New Shop Floor Management written by Kiyoshi Suzaki and published by Simon and Schuster. This book was released on 1993-02-28 with total page 462 pages. Available in PDF, EPUB and Kindle. Book excerpt: In this first comprehensive departure from the time-and-motion dictums of Frederick Taylor's Shop Management that have influenced management practices for most of this century, Kiyoshi Suzaki offers a framework for successfully conducting business at its most crucial point-the shop floor. Drawing on the principles of holistic management, where organizational boundaries are smashed and co-destiny is created, Suzaki demonstrates how modern shop floor management techniques -- focusing maximum energy on the front line -- can lead to dramatic improvements in productivity and valueadded-to-services. The role of management today, Suzaki argues, is to eliminate its own responsibilities by thinking of the organization from the genba, or shop floor, point of view. In this challenge, Suzaki claims, organizations need to collect the wisdom of people by practicing "Glass Wall Management," where organizations become transparent, enabling employees to contribute maximum creativity as opposed to blocking their potential with what he calls "Brick Wall Management." Further, to empower individuals to selfmanage their work and satisfy their customers, Suzaki asserts that they all should learn to manage their own "mini-company," where everybody is considered president of his or her area of responsibility. Front-line supervisors, Suzaki shows, must develop a mission and goals and share them both up and downstream. He cites examples of the "shop floor point of view" -- McDonald's Corporation's legal staff learning how to sell hamburgers and fix milkshake machines; Honda's human resource staff training on the assembly line -- that narrow the gap between top management and the shop floor. By upgrading people's skills, focusing on empowerment, and streamlining processes, Suzaki illustrates that an organization will realize concrete improvements in quality, cost, delivery, safety, morale, and ultimately, its competitive position.

Lean Kaizen

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Author :
Publisher : Quality Press
ISBN 13 : 0873890736
Total Pages : 196 pages
Book Rating : 4.8/5 (738 download)

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Book Synopsis Lean Kaizen by : V. George Alukal

Download or read book Lean Kaizen written by V. George Alukal and published by Quality Press. This book was released on 2006-02-06 with total page 196 pages. Available in PDF, EPUB and Kindle. Book excerpt: To compete successfully in today’s economy, organizations need to be as good as or better than their global competitors. This goes not only for quality, but also for costs and cycle times (lead time, processing time, delivery time, set-up time, response time, etc.). Lean addresses these needs in its emphasis on teamwork, continuous training and learning, produce to demand (“pull”), mass customization and batch size reduction, cellular flow, quick changeover, and total productive maintenance. Originally applied in manufacturing settings, lean has now migrated to non-shop floor activities: in business support functions, such as sales, customer service, accounting, human resources, engineering, purchasing; within manufacturing firms; and also in purely service areas like finance, government, and healthcare. The intended audience for this book is any quality or operational professional who wants to start their lean journey or enhance their career opportunities. After introducing the concepts of lean and kaizen, various building blocks of a lean enterprise are described. After reading this book, any reader will have a foundation of what is understood today as "lean." All the examples of kaizens presented in the book are from the authors' experience associated with real lean transformations. In addition, the forms, figures, and checklists included as part of this book and also on the accompanying CD-ROM can be customized and used in the readers’ own lean journey when they perform kaizens. COMMENTS FROM OTHER CUSTOMERS Average Customer Rating: (4 of 5 based on 1 review) "This book gives a great introduction to kaizen, along with a sensible "how to" and several case studies across various industries, including for non-manufacturing applications. It also gives a good introduction to Lean in general, and it places enough emphasis on the "human side" of implementing Lean so that the reader walks away with an understanding that the Lean tools may be fairly simple but the implementation of them requires special attention to human nature and the associated challenges. It is easy to read and comprehend. Plenty of pictures and samples are provided. This could easily be used as a training tool for employees who will be serving on kaizen teams." A reader in Bradenton, Florida

Gemba Kaizen: A Commonsense, Low-Cost Approach to Management

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Author :
Publisher : McGraw Hill Professional
ISBN 13 : 0071368167
Total Pages : 385 pages
Book Rating : 4.0/5 (713 download)

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Book Synopsis Gemba Kaizen: A Commonsense, Low-Cost Approach to Management by : Masaaki Imai

Download or read book Gemba Kaizen: A Commonsense, Low-Cost Approach to Management written by Masaaki Imai and published by McGraw Hill Professional. This book was released on 1997-03-22 with total page 385 pages. Available in PDF, EPUB and Kindle. Book excerpt: When it comes to making your business more profitable and successful, don't look to re-engineering for answers. A better way is to apply the concept of kaizen, which mean making simple, common-sense improvements and refinements to critical business processes.The result: greater productivity, quality, and profits achieved with minimal cost, time, and effort invested. In this book, you discover how to maximize the results of kaizen by applying it to gemba--business processes involved in the manufacture of products and the rendering of services--the areas of your business where, as the author puts it, the "real action" takes place.

Just-In-Time for Operators

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Publisher :
ISBN 13 : 9781138438705
Total Pages : pages
Book Rating : 4.4/5 (387 download)

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Book Synopsis Just-In-Time for Operators by : Productivity Press Development Team,

Download or read book Just-In-Time for Operators written by Productivity Press Development Team, and published by . This book was released on 2017-07-27 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Are you ready to implement a just-in-time (JIT) manufacturing program but need some help orienting employees to the power of JIT? Here is a concise and practical guide to introduce equipment operators, assembly workers, and other frontline employees to the basic concepts, techniques, and benefits of JIT practices. Like all Shop Floor Series books, Just-in-Time for Operators presents concepts and tools in simple and accessible language. The book includes ample illustrations and examples to explain basic JIT concepts and some of the changes people may encounter in a JIT implementation.Key definitionsElimination of process wasteLeveled production, kanban, and standard workU-shaped cells and autonomationJIT support techniquesThe JIT approach is simple and universal -- it works in companies all over the world. Educating employees ensures their full participation and allows them to share their experiences and ideas more effectively.

Kaizen Express

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Publisher : Lean Enterprise Institute
ISBN 13 : 1934109231
Total Pages : 174 pages
Book Rating : 4.9/5 (341 download)

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Book Synopsis Kaizen Express by : Toshiko Narusawa

Download or read book Kaizen Express written by Toshiko Narusawa and published by Lean Enterprise Institute. This book was released on 2009 with total page 174 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Recent Trends in Industrial and Production Engineering

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Author :
Publisher : Springer Nature
ISBN 13 : 9811631352
Total Pages : 290 pages
Book Rating : 4.8/5 (116 download)

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Book Synopsis Recent Trends in Industrial and Production Engineering by : Avanish Kumar Dubey

Download or read book Recent Trends in Industrial and Production Engineering written by Avanish Kumar Dubey and published by Springer Nature. This book was released on 2021-07-23 with total page 290 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents the select proceedings of the International Conference on Advances in Sustainable Technologies (ICAST 2020), organized by Lovely Professional University, Punjab, India. This book caters to the industrial and production engineering aspects. It covers the industrial and production engineering areas such as sustainable manufacturing systems, decision sciences, supply chain management, Just in Time (JIT), logistics and supply chain management, rapid prototyping and reverse engineering, quality control and reliability, six sigma, smart manufacturing, time and motion study, six sigma, ergonomics, operations management, manufacturing management, metrology, manufacturing process optimization, machining and machine tools, casting, welding, and forming. This book will be useful for industry professionals and researchers working in the area of mechanical engineering, especially industrial and production engineering.

Applying the Kaizen in Africa

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Author :
Publisher : Springer
ISBN 13 : 3319914006
Total Pages : 266 pages
Book Rating : 4.3/5 (199 download)

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Book Synopsis Applying the Kaizen in Africa by : Keijiro Otsuka

Download or read book Applying the Kaizen in Africa written by Keijiro Otsuka and published by Springer. This book was released on 2018-08-22 with total page 266 pages. Available in PDF, EPUB and Kindle. Book excerpt: At present, how to develop industries is a burning issue in Africa, where population growth remains high and economic development has thus far failed to provide sufficient jobs for many, especially young people and women. The creation of productive jobs through industrial development ought to be a central issue in steering economic activity across the continent. The authors of this book, consisting of two development economists and five practitioners, argue that the adoption of Kaizen management practices, which originated in Japan and have become widely used by manufacturers in advanced and emerging economies, is decisively the most effective first step for industrial development in Africa. This open access book discusses what Kaizen management is, why it is applicable to Africa, and why it can provide Africa with a springboard for sustainable economic growth and employment generation.

Progressive Kaizen:

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Author :
Publisher : CRC Press
ISBN 13 : 143984609X
Total Pages : 219 pages
Book Rating : 4.4/5 (398 download)

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Book Synopsis Progressive Kaizen: by : John W. Davis

Download or read book Progressive Kaizen: written by John W. Davis and published by CRC Press. This book was released on 2011-01-28 with total page 219 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book addresses how to make Kaizen a formidable competitive weapon. It serves as reinforcement for the key role the Lean coordinator holds in training and leading change that serves to make and keep a manufacturing firm world competitive.

Toyota Standard Work

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Publisher :
ISBN 13 :
Total Pages : 0 pages
Book Rating : 4.2/5 (157 download)

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Book Synopsis Toyota Standard Work by : Mohammed Hamed Ahmed Soliman

Download or read book Toyota Standard Work written by Mohammed Hamed Ahmed Soliman and published by . This book was released on 2022-10-03 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Having no standardization work process means no quality. Everyone will do this task differently. Tracking the source of errors is difficult without the work standard. When a leader perform gemba walk on shop floor to observe the situation, there is no benefit from the walk when there is no standard. In the classic old way of management, companies were and (many are still) following the Tylor's principle, Tylor said that industrial engineers should be the only ones who initiate, create, modify, adapt and improve the process. And workers should follow what the industrial engineers are saying. Standard work is being used to measure employees performance. This is really a contrary to respect for people which is one of the main pillars in the Toyota production system and was the reason why Toyota is a high performance company. Toyota is strong by its people not by its process. Toyota Creates standard work to eliminate wastes, develop employees skills and develop high level of knowledge.

The Kaizen Blitz

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Publisher : John Wiley & Sons
ISBN 13 : 9780471246480
Total Pages : 318 pages
Book Rating : 4.2/5 (464 download)

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Book Synopsis The Kaizen Blitz by : Anthony C. Laraia

Download or read book The Kaizen Blitz written by Anthony C. Laraia and published by John Wiley & Sons. This book was released on 1999-03-08 with total page 318 pages. Available in PDF, EPUB and Kindle. Book excerpt: Der Kaizen Blitz ist eine Methode, mit deren Hilfe eine enorme Produktivitätssteigerung auf allen Ebenen eines Unternehmens erzielt werden kann. Sie verspricht eine rasche und durchschlagende Verbesserung der Ergebnisse um 40-50%. Hier wird dieser Ansatz genau analysiert und gezeigt, wie Kaizen zur Erzielung schneller Resultate eingesetzt wird. Diskutiert werden notwendige Vorbereitung, mögliche Hindernisse, die es zu vermeiden gilt und die zu erwartenden Ergebnisse. Mit Erfolgszahlen und Anwendungbeispielen von amerikanischen Spitzenunternehmen wie z.B. NorthWest Airlines und United Tool & Die. (y02/99)

The Toyota Kaizen Continuum

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Publisher : CRC Press
ISBN 13 : 1439846057
Total Pages : 218 pages
Book Rating : 4.4/5 (398 download)

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Book Synopsis The Toyota Kaizen Continuum by : John Stewart

Download or read book The Toyota Kaizen Continuum written by John Stewart and published by CRC Press. This book was released on 2019-09-28 with total page 218 pages. Available in PDF, EPUB and Kindle. Book excerpt: Written by a recognized leader in the manufacturing industry with nearly two decades of experience working for Toyota, this book supplies a firsthand account of the realities behind implementing the Toyota Production System (TPS). The Toyota Kaizen Continuum: A Practical Guide to Implementing Lean presents authoritative insight on how to use the TP

Lean Management and Kaizen

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Publisher : Springer Nature
ISBN 13 : 3030469816
Total Pages : 199 pages
Book Rating : 4.0/5 (34 download)

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Book Synopsis Lean Management and Kaizen by : Marc Helmold

Download or read book Lean Management and Kaizen written by Marc Helmold and published by Springer Nature. This book was released on 2020-06-05 with total page 199 pages. Available in PDF, EPUB and Kindle. Book excerpt: The book provides a holistic and practical approach to lean management throughout the business value chain. The lean management framework and tools demonstrate the optimal design and use of methods, tools and principles for companies and organisations. The author describes comprehensively how lean management enables companies to concentrate on value-adding activities and processes to achieve a long-term, sustainable competitive advantage. A wealth of best practices, industry examples and case studies are used to reveal the diversity and opportunities of lean management methodologies, methods and principles. Moreover, the book shows how lean management principles are ultimately applied in industries like automotive, healthcare, education and services industries.

Kaizen and the Art of Creative Thinking

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Author :
Publisher : Productivity Press
ISBN 13 :
Total Pages : 296 pages
Book Rating : 4.0/5 ( download)

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Book Synopsis Kaizen and the Art of Creative Thinking by : Shigeo Shingo

Download or read book Kaizen and the Art of Creative Thinking written by Shigeo Shingo and published by Productivity Press. This book was released on 2007 with total page 296 pages. Available in PDF, EPUB and Kindle. Book excerpt: Treatise by the documenter of the TPS (Toyota Production System).

The Toyota Way Fieldbook

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Publisher : McGraw Hill Professional
ISBN 13 : 0071502114
Total Pages : 288 pages
Book Rating : 4.0/5 (715 download)

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Book Synopsis The Toyota Way Fieldbook by : Jeffrey K. Liker

Download or read book The Toyota Way Fieldbook written by Jeffrey K. Liker and published by McGraw Hill Professional. This book was released on 2005-10-19 with total page 288 pages. Available in PDF, EPUB and Kindle. Book excerpt: The Toyota Way Fieldbook is a companion to the international bestseller The Toyota Way. The Toyota Way Fieldbook builds on the philosophical aspects of Toyota's operating systems by detailing the concepts and providing practical examples for application that leaders need to bring Toyota's success-proven practices to life in any organization. The Toyota Way Fieldbook will help other companies learn from Toyota and develop systems that fit their unique cultures. The book begins with a review of the principles of the Toyota Way through the 4Ps model-Philosophy, Processes, People and Partners, and Problem Solving. Readers looking to learn from Toyota's lean systems will be provided with the inside knowledge they need to Define the companies purpose and develop a long-term philosophy Create value streams with connected flow, standardized work, and level production Build a culture to stop and fix problems Develop leaders who promote and support the system Find and develop exceptional people and partners Learn the meaning of true root cause problem solving Lead the change process and transform the total enterprise The depth of detail provided draws on the authors combined experience of coaching and supporting companies in lean transformation. Toyota experts at the Georgetown, Kentucky plant, formally trained David Meier in TPS. Combined with Jeff Liker's extensive study of Toyota and his insightful knowledge the authors have developed unique models and ideas to explain the true philosophies and principles of the Toyota Production System.

Toyota Kata: Managing People for Improvement, Adaptiveness and Superior Results

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Publisher : McGraw Hill Professional
ISBN 13 : 0071639853
Total Pages : 363 pages
Book Rating : 4.0/5 (716 download)

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Book Synopsis Toyota Kata: Managing People for Improvement, Adaptiveness and Superior Results by : Mike Rother

Download or read book Toyota Kata: Managing People for Improvement, Adaptiveness and Superior Results written by Mike Rother and published by McGraw Hill Professional. This book was released on 2009-09-04 with total page 363 pages. Available in PDF, EPUB and Kindle. Book excerpt: "Toyota Kata gets to the essence of how Toyota manages continuous improvement and human ingenuity, through its improvement kata and coaching kata. Mike Rother explains why typical companies fail to understand the core of lean and make limited progress—and what it takes to make it a real part of your culture." —Jeffrey K. Liker, bestselling author of The Toyota Way "[Toyota Kata is] one of the stepping stones that will usher in a new era of management thinking." —The Systems Thinker "How any organization in any industry can progress from old-fashioned management by results to a strikingly different and better way." —James P. Womack, Chairman and Founder, Lean Enterprise Institute "Practicing the improvement kata is perhaps the best way we've found so far for actualizing PDCA in an organization." —John Shook, Chairman and CEO, Lean Enterprise Institute This game-changing book puts you behind the curtain at Toyota, providing new insight into the legendary automaker's management practices and offering practical guidance for leading and developing people in a way that makes the best use of their brainpower. Drawing on six years of research into Toyota's employee-management routines, Toyota Kata examines and elucidates, for the first time, the company's organizational routines--called kata--that power its success with continuous improvement and adaptation. The book also reaches beyond Toyota to explain issues of human behavior in organizations and provide specific answers to questions such as: How can we make improvement and adaptation part of everyday work throughout the organization? How can we develop and utilize the capability of everyone in the organization to repeatedly work toward and achieve new levels of performance? How can we give an organization the power to handle dynamic, unpredictable situations and keep satisfying customers? Mike Rother explains how to improve our prevailing management approach through the use of two kata: Improvement Kata--a repeating routine of establishing challenging target conditions, working step-by-step through obstacles, and always learning from the problems we encounter; and Coaching Kata: a pattern of teaching the improvement kata to employees at every level to ensure it motivates their ways of thinking and acting. With clear detail, an abundance of practical examples, and a cohesive explanation from start to finish, Toyota Kata gives executives and managers at any level actionable routines of thought and behavior that produce superior results and sustained competitive advantage.