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Investigation Of Critical Issues In Thermal Barrier Coating Durability
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Book Synopsis Investigation of Critical Issues in Thermal Barrier Coating Durability by : Hyungjun Kim
Download or read book Investigation of Critical Issues in Thermal Barrier Coating Durability written by Hyungjun Kim and published by . This book was released on 2005 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Abstract: To more fully understand microstructural evolution and the development of damage in thermal barrier coating (TBC) systems, thermocyclic experiments were conducted on TBC specimens with and without top coats. The degradation of a PtAl (platinum modified aluminide) bond coat and a CMSX superalloy substrate were investigated for cyclic and quasi-isothermal heating to 1200 0C. To accelerate the oxidation of the specimens, the thermally grown oxide (TGO) was removed at 10 hour intervals. Scanning electron microscopy (SEM) and instrumented indentation were employed to investigate microstructural evolution and material property changes of the bond coat. The microstructural evolution of a PtAl bond coat is strongly affected by the type of thermal exposure and the presence of TGO. The differences between cyclic and quasi-isothermal heating indicate that stresses associated with cooling and heating significantly alter microstructural evolution. Damage to TBC specimens with EB-PVD (electron beam physical vapor deposition) processed YSZ (yttria stabilized zirconia) top coats, PtAl bond coats, and René N5 superalloy substrates was assessed during thermal cycling to 1200 0C. Acoustic emission (AE) techniques were used to temporally identify damage to the TBC. For automated, continuous, and high temperature AE detection, a custom made experimental setup with either a nickel-chrome alloy wire wave guide or an alumina wave guide was used. It was found that there are four distinct regions of AE activity during the life of a TBC. Throughout the cooling cycles, images of the top coat were collected with darkfield-type lighting. These images showed how undulations developed in the top coat. In addition, digital image correlation (DIC) was used to identify regions with interfacial damage. Finally, the images were used to analyze the spallation of the top coat. Cycling of an additional specimen was interrupted periodically for analysis with profilometry and SEM. The profilometry and SEM images were used to further investigate the failure mechanisms in TBCs. The experiments and analysis performed in this dissertation work have elucidated how various failure mechanisms develop during the life of TBCs. This work has improved the scientific understanding of TBCs and could aid in the development of improved life prediction models.
Book Synopsis Coatings for High-Temperature Structural Materials by : National Research Council
Download or read book Coatings for High-Temperature Structural Materials written by National Research Council and published by National Academies Press. This book was released on 1996-05-13 with total page 102 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book assesses the state of the art of coatings materials and processes for gas-turbine blades and vanes, determines potential applications of coatings in high-temperature environments, identifies needs for improved coatings in terms of performance enhancements, design considerations, and fabrication processes, assesses durability of advanced coating systems in expected service environments, and discusses the required inspection, repair, and maintenance methods. The promising areas for research and development of materials and processes for improved coating systems and the approaches to increased coating standardization are identified, with an emphasis on materials and processes with the potential for improved performance, quality, reproducibility, or manufacturing cost reduction.
Book Synopsis Environmental Barrier Coatings by : Kang N. Lee
Download or read book Environmental Barrier Coatings written by Kang N. Lee and published by MDPI. This book was released on 2020-12-29 with total page 168 pages. Available in PDF, EPUB and Kindle. Book excerpt: The global increase in air travel will require commercial vehicles to be more efficient than ever before. Advanced engine hot section materials are a key technology required to keep fuel consumption and emission to a minimum in next-generation gas turbines. Ceramic matrix composites (CMCs) are the most promising material to revolutionize gas turbine hot section materials technology because of their excellent high‐temperature properties. Rapid surface recession due to volatilization by water vapor is the Achilles heel of CMCs. Environmental barrier coatings (EBCs) is an enabling technology for CMCs, since it protects CMCs from water vapor. The first CMC component entered into service in 2016 in a commercial engine, and more CMC components are scheduled to follow within the next few years. One of the most difficult challenges to CMC components is EBC durability, because failure of EBC leads to a rapid reduction in CMC component life. Key contributors to EBC failure include recession, oxidation, degradation by calcium‐aluminum‐magnesium silicates (CMAS) deposits, thermal and thermo‐mechanical strains, particle erosion, and foreign object damage (FOD). Novel EBC chemistries, creative EBC designs, and robust processes are required to meet EBC durability challenges. Engine-relevant testing, characterization, and lifing methods need to be developed to improve EBC reliability. The aim of this Special Issue is to present recent advances in EBC technology to address these issues. In particular, topics of interest include but are not limited to the following: • Novel EBC chemistries and designs; • Processing including plasma spray, suspension plasma spray, solution precursor plasma spray, slurry process, PS-PVD, EB-PVD, and CVD; • Testing, characterization, and modeling; • Lifing.
Book Synopsis Thermal Barrier Coatings by : Hongbo Guo
Download or read book Thermal Barrier Coatings written by Hongbo Guo and published by Woodhead Publishing. This book was released on 2023-01-18 with total page 490 pages. Available in PDF, EPUB and Kindle. Book excerpt: Thermal Barrier Coatings, Second Edition plays a critical role in counteracting the effects of corrosion and degradation of exposed materials in high-temperature environments such as gas turbine and aero-engines. This updated edition reviews recent advances in the processing and performance of thermal barrier coatings, as well as their failure mechanisms. Novel technologies for the manufacturing of thermal barrier coatings (TBCs) such as plasma spray-physical vapor deposition and suspension plasma spray, are covered, as well as severe degradation of TBCs caused by CMAS attack. In addition to discussions of new materials and technologies, an outlook about next generation TBCs, including T/EBCs is discussed.This edition will provide the fundamental science and engineering of thermal barrier coatings for researchers in the field of TBCs, as well as students looking for a tutorial. Includes coverage of emerging materials, such as rare-earth doped ceramics Presents the latest on plasma spray-physical vapor deposition and suspension (solution precursor) Discusses the degradation of TBCs caused by CMAS attack and its protection Looks at thermally environmental barrier coatings, interdiffusion and diffusion barrier
Book Synopsis Development and Fatigue Testing of Ceramic Thermal Barrier Coatings by :
Download or read book Development and Fatigue Testing of Ceramic Thermal Barrier Coatings written by and published by . This book was released on 2004 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Ceramic thermal barrier coatings will play an increasingly important role in future gas turbine engines because of their ability to effectively protect the engine components and further raise engine temperatures. Durability of the coating systems remains a critical issue with the ever-increasing temperature requirements. Thermal conductivity increase and coating degradation due to sintering and phase changes are known to be detrimental to coating performance. There is a need to characterize the coating thermal fatigue behavior and temperature limit, in order to potentially take full advantage of the current coating capability. In this study, thermal conductivity and cyclic fatigue behaviors of plasma-sprayed ZrO(sub 2)-8wt%Y(sub 2)O(sub 3) thermal barrier coatings were evaluated under high temperature, large thermal gradient and thermal cycling conditions. The coating degradation and failure processes were assessed by real-time monitoring of the coating thermal conductivity under the test conditions. The ceramic coating crack initiation and propagation driving forces and failure modes under the cyclic thermal loads will be discussed in light of the high temperature mechanical fatigue and fracture testing results.
Book Synopsis Science and Technology of Thermal Barrier Coatings by : Yeon-Gil Jung
Download or read book Science and Technology of Thermal Barrier Coatings written by Yeon-Gil Jung and published by MDPI. This book was released on 2021-03-05 with total page 142 pages. Available in PDF, EPUB and Kindle. Book excerpt: TBC materials in the hot components of a gas turbine are exposed to extremely harsh environments. Therefore, the evaluation of various environmental factors in applying new TBCs is essential. Understanding the mechanisms for degradation which occur in comprehensive environments plays an important role in preventing it and improving the lifetime performance. The development of novel coating techniques can also have a significant impact on lifetime performance as they can alter the microstructure of the coating and alter the various properties resulting from it. This Special Issue presents an original research paper that reports the development of novel TBCs, particularly the application of advanced deposition techniques and novel materials.
Author :National Aeronautics and Space Administration (NASA) Publisher :Createspace Independent Publishing Platform ISBN 13 :9781721663019 Total Pages :32 pages Book Rating :4.6/5 (63 download)
Book Synopsis Development and Fatigue Testing of Ceramic Thermal Barrier Coatings by : National Aeronautics and Space Administration (NASA)
Download or read book Development and Fatigue Testing of Ceramic Thermal Barrier Coatings written by National Aeronautics and Space Administration (NASA) and published by Createspace Independent Publishing Platform. This book was released on 2018-06-21 with total page 32 pages. Available in PDF, EPUB and Kindle. Book excerpt: Ceramic thermal barrier coatings will play an increasingly important role in future gas turbine engines because of their ability to effectively protect the engine components and further raise engine temperatures. Durability of the coating systems remains a critical issue with the ever-increasing temperature requirements. Thermal conductivity increase and coating degradation due to sintering and phase changes are known to be detrimental to coating performance. There is a need to characterize the coating thermal fatigue behavior and temperature limit, in order to potentially take full advantage of the current coating capability. In this study, thermal conductivity and cyclic fatigue behaviors of plasma-sprayed ZrO2-8wt%Y2O3 thermal barrier coatings were evaluated under high temperature, large thermal gradient and thermal cycling conditions. The coating degradation and failure processes were assessed by real-time monitoring of the coating thermal conductivity under the test conditions. The ceramic coating crack initiation and propagation driving forces and failure modes under the cyclic thermal loads will be discussed in light of the high temperature mechanical fatigue and fracture testing results. Zhu, Dong-Ming and Choi, Sung R. and Miller, Robert A. Glenn Research Center NASA/TM-2004-213083, ARL-TR-3261, E-14561
Book Synopsis Evaluation of Hot Corrosion Behavior of Thermal Barrier Coatings by : P. E. Hodge
Download or read book Evaluation of Hot Corrosion Behavior of Thermal Barrier Coatings written by P. E. Hodge and published by . This book was released on 1980 with total page 16 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Book Synopsis Mechanical Properties of Ceramics by : John B. Wachtman
Download or read book Mechanical Properties of Ceramics written by John B. Wachtman and published by John Wiley & Sons. This book was released on 2009-08-13 with total page 496 pages. Available in PDF, EPUB and Kindle. Book excerpt: A Comprehensive and Self-Contained Treatment of the Theory and Practical Applications of Ceramic Materials When failure occurs in ceramic materials, it is often catastrophic, instantaneous, and total. Now in its Second Edition, this important book arms readers with a thorough and accurate understanding of the causes of these failures and how to design ceramics for failure avoidance. It systematically covers: Stress and strain Types of mechanical behavior Strength of defect-free solids Linear elastic fracture mechanics Measurements of elasticity, strength, and fracture toughness Subcritical crack propagation Toughening mechanisms in ceramics Effects of microstructure on toughness and strength Cyclic fatigue of ceramics Thermal stress and thermal shock in ceramics Fractography Dislocation and plastic deformation in ceramics Creep and superplasticity of ceramics Creep rupture at high temperatures and safe life design Hardness and wear And more While maintaining the first edition's reputation for being an indispensable professional resource, this new edition has been updated with sketches, explanations, figures, tables, summaries, and problem sets to make it more student-friendly as a textbook in undergraduate and graduate courses on the mechanical properties of ceramics.
Book Synopsis Developments in High Temperature Corrosion and Protection of Materials by : W Gao
Download or read book Developments in High Temperature Corrosion and Protection of Materials written by W Gao and published by Elsevier. This book was released on 2008-04-09 with total page 677 pages. Available in PDF, EPUB and Kindle. Book excerpt: High temperature corrosion is a phenomenon that occurs in components that operate at very high temperatures, such as gas turbines, jet engines and industrial plants. Engineers are constantly striving to understand and prevent this type of corrosion. This book examines the latest developments in the understanding of high temperature corrosion processes and protective oxide scales and coatings. Part one looks at high temperature corrosion. Chapters cover diffusion and solid state reactions, external and internal oxidation of alloys, metal dusting corrosion, tribological degradation, hot corrosion, and oxide scales on hot-rolled steel strips. Modern techniques for analysing high temperature oxidation and corrosion are also discussed. Part two discusses methods of protection using ceramics, composites, protective oxide scales and coatings. Chapters focus on layered ternary ceramics, alumina scales, Ti-Al intermetallic compounds, metal matrix composites, chemical vapour deposited silicon carbide, nanocrystalline coatings and thermal barrier coatings. Part three provides case studies illustrating some of the challenges of high temperature corrosion to industry and how they can be overcome. Case studies include the petrochemical industry, modern incinerators and oxidation processing of electronic materials. This book is a valuable reference tool for engineers who develop heat resistant materials, mechanical engineers who design and maintain high temperature equipment and plant, and research scientists and students who study high temperature corrosion and protection of materials. Describes the latest developments in understanding high temperature corrosion Presents the latest research by the leading innovators from around the globe Case studies are provided to illustrate key points
Book Synopsis Superalloys by : Matthew J. Donachie
Download or read book Superalloys written by Matthew J. Donachie and published by ASM International. This book was released on 2002 with total page 439 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book covers virtually all technical aspects related to the selection, processing, use, and analysis of superalloys. The text of this new second edition has been completely revised and expanded with many new figures and tables added. In developing this new edition, the focus has been on providing comprehensive and practical coverage of superalloys technology. Some highlights include the most complete and up-to-date presentation available on alloy melting. Coverage of alloy selection provides many tips and guidelines that the reader can use in identifying an appropriate alloy for a specific application. The relation of properties and microstructure is covered in more detail than in previous books.
Book Synopsis High Temperature Coatings by : Sudhangshu Bose
Download or read book High Temperature Coatings written by Sudhangshu Bose and published by Butterworth-Heinemann. This book was released on 2017-11-27 with total page 418 pages. Available in PDF, EPUB and Kindle. Book excerpt: High Temperature Coatings, Second Edition, demonstrates how to counteract the thermal effects of rapid corrosion and degradation of exposed materials and equipment that can occur under high operating temperatures. This is the first true practical guide on the use of thermally protective coatings for high-temperature applications, including the latest developments in materials used for protective coatings. It covers the make-up and behavior of such materials under thermal stress and the methods used for applying them to specific types of substrates, as well as invaluable advice on inspection and repair of existing thermal coatings. With his long experience in the aerospace gas turbine industry, the author has compiled the very latest in coating materials and coating technologies, as well as hard-to-find guidance on maintaining and repairing thermal coatings, including appropriate inspection protocols. The book is supplemented with the latest reference information and additional support to help readers find more application- and industry-type coatings specifications and uses. Offers an overview of the underlying fundamental concepts of thermally-protective coatings, including thermodynamics, energy kinetics, crystallography and equilibrium phases Covers essential chemistry and physics of underlying substrates, including steels, nickel-iron alloys, nickel-cobalt alloys and titanium alloys Provides detailed guidance on a wide variety of coating types, including those used against high temperature corrosion and oxidative degradation and thermal barrier coatings
Book Synopsis Thermal Barrier Coating Workshop by :
Download or read book Thermal Barrier Coating Workshop written by and published by . This book was released on 1995 with total page 294 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Author :National Aeronautics and Space Administration (NASA) Publisher :Createspace Independent Publishing Platform ISBN 13 :9781721194155 Total Pages :32 pages Book Rating :4.1/5 (941 download)
Book Synopsis Thermal Barrier Coatings for Advanced Gas Turbine and Diesel Engines by : National Aeronautics and Space Administration (NASA)
Download or read book Thermal Barrier Coatings for Advanced Gas Turbine and Diesel Engines written by National Aeronautics and Space Administration (NASA) and published by Createspace Independent Publishing Platform. This book was released on 2018-06-15 with total page 32 pages. Available in PDF, EPUB and Kindle. Book excerpt: Ceramic thermal barrier coatings (TBCS) have been developed for advanced gas turbine and diesel engine applications to improve engine reliability and fuel efficiency. However, durability issues of these thermal barrier coatings under high temperature cyclic conditions are still of major concern. The coating failure depends not only on the coating, but also on the ceramic sintering/creep and bond coat oxidation under the operating conditions. Novel test approaches have been established to obtain critical thermomechanical and thermophysical properties of the coating systems under near-realistic transient and steady state temperature and stress gradients encountered in advanced engine systems. This paper presents detailed experimental and modeling results describing processes occurring in the ZrO2-Y2O3 thermal barrier coating systems, thus providing a framework for developing strategies to manage ceramic coating architecture, microstructure and properties. Zhu, Dongming and Miller, Robert A. Glenn Research Center NASA/TM-1999-209453, NAS 1.15:209453, E-11948
Author :National Aeronautics and Space Administration (NASA) Publisher :Createspace Independent Publishing Platform ISBN 13 :9781721661848 Total Pages :36 pages Book Rating :4.6/5 (618 download)
Book Synopsis Development of Advanced Low Conductivity Thermal Barrier Coatings by : National Aeronautics and Space Administration (NASA)
Download or read book Development of Advanced Low Conductivity Thermal Barrier Coatings written by National Aeronautics and Space Administration (NASA) and published by Createspace Independent Publishing Platform. This book was released on 2018-06-21 with total page 36 pages. Available in PDF, EPUB and Kindle. Book excerpt: Advanced multi-component, low conductivity oxide thermal barrier coatings have been developed using an approach that emphasizes real-time monitoring of thermal conductivity under conditions that are engine-like in terms of temperatures and heat fluxes. This is in contrast to the traditional approach where coatings are initially optimized in terms of furnace and burner rig durability with subsequent measurement in the as-processed or furnace-sintered condition. The present work establishes a laser high-heat-flux test as the basis for evaluating advanced plasma-sprayed and electron beam-physical vapor deposited (EB-PVD) thermal barrier coatings under the NASA Ultra-Efficient Engine Technology (UEET) Program. The candidate coating materials for this program are novel thermal barrier coatings that are found to have significantly reduced thermal conductivities and improved thermal stability due to an oxide-defect-cluster design. Critical issues for designing advanced low conductivity coatings with improved coating durability are also discussed. Zhu, Dong-Ming and Miller, Robert A. Glenn Research Center NASA/TM-2004-212961, E-14433, ARL-TR-3259
Author :Electrochemical Society. High Temperature Materials Division Publisher :The Electrochemical Society ISBN 13 :9781566772037 Total Pages :632 pages Book Rating :4.7/5 (72 download)
Book Synopsis Proceedings of the Symposium on High Temperature Corrosion and Materials Chemistry by : Electrochemical Society. High Temperature Materials Division
Download or read book Proceedings of the Symposium on High Temperature Corrosion and Materials Chemistry written by Electrochemical Society. High Temperature Materials Division and published by The Electrochemical Society. This book was released on 1998 with total page 632 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Book Synopsis Thermal Barrier Coatings: Failure Theory and Evaluation Technology by : Yichun Zhou
Download or read book Thermal Barrier Coatings: Failure Theory and Evaluation Technology written by Yichun Zhou and published by Springer Nature. This book was released on 2022-10-08 with total page 943 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book highlights the failure theories and evaluation techniques of thermal barrier coatings, covering the thermal-mechanical–chemical coupling theories, performance and damage characterization techniques, and related evaluations. Thermal barrier coatings are the key thermal protection materials for high-temperature components in advanced aeroengines. Coating spallation is a major technical bottleneck faced by researchers. The extremely complex microstructure, diverse service environments, and failure behaviors bring challenges to the spallation analysis in terms of the selective use of mechanical theories, experimental methods, and testing platforms. In the book, the authors provide a systematic summary of the latest research and technological advances and present their insights and findings in the past couple of decades. This book is not only suitable for researchers and engineers in thermal barrier coatings and related fields but also a good reference for upper-undergraduate and postgraduate students of materials science and mechanics majors.
