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Author : Brodin Håkan
Publisher :
ISBN 13 : 9789185295401
Total Pages : 73 pages
Book Rating : 4.2/5 (954 download)
Download or read book Failure of Thermal Barrier Coatings Under Thermal and Mechanical Fatigue Loading written by Brodin Håkan and published by . This book was released on 2004 with total page 73 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Author : E. Tzimas
Publisher :
ISBN 13 :
Total Pages : 15 pages
Book Rating : 4.:/5 (125 download)
Download or read book Damage and Failure Mechanisms of Thermal Barrier Coatings Under Thermomechanical Fatigue Loadings written by E. Tzimas and published by . This book was released on 2003 with total page 15 pages. Available in PDF, EPUB and Kindle. Book excerpt: The mechanical behavior of thermal barrier coated (TBC) systems under the influence of combined thermal and mechanical cyclic loading has been studied using a prototype experimental configuration that simulates realistically the operational conditions within a gas turbine. This study has demonstrated that the failure mechanisms of TBC systems under thermomechanical fatigue (TMF) conditions depend on the range of applied mechanical strain and on the phase angle between thermal and mechanical loading. The results highlight the importance of proper design of TMF experiments so that the failure mechanisms activated and studied during the experiments are the mechanisms responsible for the failure of TBC systems under service conditions.
Author : National Research Council
Publisher : National Academies Press
ISBN 13 : 0309176026
Total Pages : 102 pages
Book Rating : 4.3/5 (91 download)
Download or read book Coatings for High-Temperature Structural Materials written by National Research Council and published by National Academies Press. This book was released on 1996-05-13 with total page 102 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book assesses the state of the art of coatings materials and processes for gas-turbine blades and vanes, determines potential applications of coatings in high-temperature environments, identifies needs for improved coatings in terms of performance enhancements, design considerations, and fabrication processes, assesses durability of advanced coating systems in expected service environments, and discusses the required inspection, repair, and maintenance methods. The promising areas for research and development of materials and processes for improved coating systems and the approaches to increased coating standardization are identified, with an emphasis on materials and processes with the potential for improved performance, quality, reproducibility, or manufacturing cost reduction.
Author :
Publisher :
ISBN 13 :
Total Pages : 0 pages
Book Rating : 4.:/5 (946 download)
Download or read book Development and Fatigue Testing of Ceramic Thermal Barrier Coatings written by and published by . This book was released on 2004 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Ceramic thermal barrier coatings will play an increasingly important role in future gas turbine engines because of their ability to effectively protect the engine components and further raise engine temperatures. Durability of the coating systems remains a critical issue with the ever-increasing temperature requirements. Thermal conductivity increase and coating degradation due to sintering and phase changes are known to be detrimental to coating performance. There is a need to characterize the coating thermal fatigue behavior and temperature limit, in order to potentially take full advantage of the current coating capability. In this study, thermal conductivity and cyclic fatigue behaviors of plasma-sprayed ZrO(sub 2)-8wt%Y(sub 2)O(sub 3) thermal barrier coatings were evaluated under high temperature, large thermal gradient and thermal cycling conditions. The coating degradation and failure processes were assessed by real-time monitoring of the coating thermal conductivity under the test conditions. The ceramic coating crack initiation and propagation driving forces and failure modes under the cyclic thermal loads will be discussed in light of the high temperature mechanical fatigue and fracture testing results.
Author : National Aeronautics and Space Administration (NASA)
Publisher : Createspace Independent Publishing Platform
ISBN 13 : 9781721663019
Total Pages : 32 pages
Book Rating : 4.6/5 (63 download)
Download or read book Development and Fatigue Testing of Ceramic Thermal Barrier Coatings written by National Aeronautics and Space Administration (NASA) and published by Createspace Independent Publishing Platform. This book was released on 2018-06-21 with total page 32 pages. Available in PDF, EPUB and Kindle. Book excerpt: Ceramic thermal barrier coatings will play an increasingly important role in future gas turbine engines because of their ability to effectively protect the engine components and further raise engine temperatures. Durability of the coating systems remains a critical issue with the ever-increasing temperature requirements. Thermal conductivity increase and coating degradation due to sintering and phase changes are known to be detrimental to coating performance. There is a need to characterize the coating thermal fatigue behavior and temperature limit, in order to potentially take full advantage of the current coating capability. In this study, thermal conductivity and cyclic fatigue behaviors of plasma-sprayed ZrO2-8wt%Y2O3 thermal barrier coatings were evaluated under high temperature, large thermal gradient and thermal cycling conditions. The coating degradation and failure processes were assessed by real-time monitoring of the coating thermal conductivity under the test conditions. The ceramic coating crack initiation and propagation driving forces and failure modes under the cyclic thermal loads will be discussed in light of the high temperature mechanical fatigue and fracture testing results. Zhu, Dong-Ming and Choi, Sung R. and Miller, Robert A. Glenn Research Center NASA/TM-2004-213083, ARL-TR-3261, E-14561
Author : Yichun Zhou
Publisher : Springer Nature
ISBN 13 : 9811927235
Total Pages : 943 pages
Book Rating : 4.8/5 (119 download)
Download or read book Thermal Barrier Coatings: Failure Theory and Evaluation Technology written by Yichun Zhou and published by Springer Nature. This book was released on 2022-10-08 with total page 943 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book highlights the failure theories and evaluation techniques of thermal barrier coatings, covering the thermal-mechanical–chemical coupling theories, performance and damage characterization techniques, and related evaluations. Thermal barrier coatings are the key thermal protection materials for high-temperature components in advanced aeroengines. Coating spallation is a major technical bottleneck faced by researchers. The extremely complex microstructure, diverse service environments, and failure behaviors bring challenges to the spallation analysis in terms of the selective use of mechanical theories, experimental methods, and testing platforms. In the book, the authors provide a systematic summary of the latest research and technological advances and present their insights and findings in the past couple of decades. This book is not only suitable for researchers and engineers in thermal barrier coatings and related fields but also a good reference for upper-undergraduate and postgraduate students of materials science and mechanics majors.
Author : Dong-ming Zhu
Publisher :
ISBN 13 :
Total Pages : 32 pages
Book Rating : 4.:/5 (317 download)
Download or read book Thermal Fatigue Testing of ZrO2-Y2O3 Thermal Barrier Coating Systems Using a High Power CO2 Laser written by Dong-ming Zhu and published by . This book was released on 1997 with total page 32 pages. Available in PDF, EPUB and Kindle. Book excerpt: In the present study, the mechanisms of fatigue crack initiation and propagation, and of coating failure, under thermal loads that simulate diesel engine conditions, are investigated. The surface cracks initiate early and grow continuously under thermal low cycle fatigue (LCF) and high cycle fatigue (HCF) stresses. It is found that, in the absence of interfacial oxidation, the failure associated with LCF is closely related to coating sintering and creep at high temperatures. Significant LCF and HCF interactions have been observed in the thermal fatigue tests. The fatigue crack growth rate in the ceramic coating strongly depends on the characteristic HCF cycle number, N̂ sub HCF, which is defined as the number of HCF cycles per LCF cycle. The crack growth rate is increased from 0.36 micrometer/LCF cycle for a pure LCF test to 2.8 micrometers/LCF cycle for a combined LCF and HCF test at NĤ sub HCF about 20,000. A surface wedging model has been proposed to account for the HCF crack growth in the coating systems. This mechanism predicts that HCF damage effect increases with increasing surface temperature swing, the thermal expansion coefficient and the elastic modulus of the ceramic coating, as well as with the HCF interacting depth. A good agreement has been found between the analysis and experimental evidence.
Author : Hongbo Guo
Publisher : Woodhead Publishing
ISBN 13 : 0128190280
Total Pages : 490 pages
Book Rating : 4.1/5 (281 download)
Download or read book Thermal Barrier Coatings written by Hongbo Guo and published by Woodhead Publishing. This book was released on 2023-01-18 with total page 490 pages. Available in PDF, EPUB and Kindle. Book excerpt: Thermal Barrier Coatings, Second Edition plays a critical role in counteracting the effects of corrosion and degradation of exposed materials in high-temperature environments such as gas turbine and aero-engines. This updated edition reviews recent advances in the processing and performance of thermal barrier coatings, as well as their failure mechanisms. Novel technologies for the manufacturing of thermal barrier coatings (TBCs) such as plasma spray-physical vapor deposition and suspension plasma spray, are covered, as well as severe degradation of TBCs caused by CMAS attack. In addition to discussions of new materials and technologies, an outlook about next generation TBCs, including T/EBCs is discussed.This edition will provide the fundamental science and engineering of thermal barrier coatings for researchers in the field of TBCs, as well as students looking for a tutorial. Includes coverage of emerging materials, such as rare-earth doped ceramics Presents the latest on plasma spray-physical vapor deposition and suspension (solution precursor) Discusses the degradation of TBCs caused by CMAS attack and its protection Looks at thermally environmental barrier coatings, interdiffusion and diffusion barrier
Author : Dongming Zhu
Publisher :
ISBN 13 :
Total Pages : 56 pages
Book Rating : 4.:/5 (317 download)
Download or read book Influence of High Cycle Thermal Loads on Thermal Fatigue Behavior of Thick Thermal Barrier Coatings written by Dongming Zhu and published by . This book was released on 1997 with total page 56 pages. Available in PDF, EPUB and Kindle. Book excerpt: Thick thermal barrier coating systems in a diesel engine experience severe thermal low cycle fatigue (LCF) and high cycle fatigue (HCF) during engine operation. In the present study, the mechanisms of fatigue crack initiation and propagation, as well as of coating failure, under thermal loads which simulate engine conditions, are investigated using a high power CO2 laser. In general, surface vertical cracks initiate early and grow continuously under LCF and HCF cyclic stresses. It is found that in the absence of interfacial oxidation, the failure associated with LCF is closely related to coating sintering and creep at high temperatures, which induce tensile stresses in the coating after cooling. Experiments show that the HCF cycles are very damaging to the coating systems. The combined LCF and HCF tests produced more severe coating surface cracking, microspallation and accelerated crack growth, as compared to the pure LCF test. It is suggested that the HCF component cannot only accelerate the surface crack initiation, but also interact with the LCF by contributing to the crack growth at high temperatures. The increased LCF stress intensity at the crack tip due to the HCF component enhances the subsequent LCF crack growth. Conversely, since a faster HCF crack growth rate will be expected with lower effective compressive stresses in the coating, the LCF cycles also facilitate the HCF crack growth at high temperatures by stress relaxation process. A surface wedging model has been proposed to account for the HCF crack growth in the coating system. This mechanism predicts that HCF damage effect increases with increasing temperature swing, the thermal expansion coefficient and the elastic modulus of the ceramic coating, as well as the HCF interacting depth. A good agreement has been found between the analysis and experimental evidence.
Author : Yeon-Gil Jung
Publisher : MDPI
ISBN 13 : 3036503188
Total Pages : 142 pages
Book Rating : 4.0/5 (365 download)
Download or read book Science and Technology of Thermal Barrier Coatings written by Yeon-Gil Jung and published by MDPI. This book was released on 2021-03-05 with total page 142 pages. Available in PDF, EPUB and Kindle. Book excerpt: TBC materials in the hot components of a gas turbine are exposed to extremely harsh environments. Therefore, the evaluation of various environmental factors in applying new TBCs is essential. Understanding the mechanisms for degradation which occur in comprehensive environments plays an important role in preventing it and improving the lifetime performance. The development of novel coating techniques can also have a significant impact on lifetime performance as they can alter the microstructure of the coating and alter the various properties resulting from it. This Special Issue presents an original research paper that reports the development of novel TBCs, particularly the application of advanced deposition techniques and novel materials.
Author : National Aeronautics and Space Administration (NASA)
Publisher : Createspace Independent Publishing Platform
ISBN 13 : 9781722490751
Total Pages : 52 pages
Book Rating : 4.4/5 (97 download)
Download or read book Influence of High Cycle Thermal Loads on Thermal Fatigue Behavior of Thick Thermal Barrier Coatings written by National Aeronautics and Space Administration (NASA) and published by Createspace Independent Publishing Platform. This book was released on 2018-07-08 with total page 52 pages. Available in PDF, EPUB and Kindle. Book excerpt: Thick thermal barrier coating systems in a diesel engine experience severe thermal Low Cycle Fatigue (LCF) and High Cycle Fatigue (HCF) during engine operation. In the present study, the mechanisms of fatigue crack initiation and propagation, as well as of coating failure, under thermal loads which simulate engine conditions, are investigated using a high power CO2 laser. In general, surface vertical cracks initiate early and grow continuously under LCF and HCF cyclic stresses. It is found that in the absence of interfacial oxidation, the failure associated with LCF is closely related to coating sintering and creep at high temperatures, which induce tensile stresses in the coating after cooling. Experiments show that the HCF cycles are very damaging to the coating systems. The combined LCF and HCF tests produced more severe coating surface cracking, microspallation and accelerated crack growth, as compared to the pure LCF test. It is suggested that the HCF component cannot only accelerate the surface crack initiation, but also interact with the LCF by contributing to the crack growth at high temperatures. The increased LCF stress intensity at the crack tip due to the HCF component enhances the subsequent LCF crack growth. Conversely, since a faster HCF crack growth rate will be expected with lower effective compressive stresses in the coating, the LCF cycles also facilitate the HCF crack growth at high temperatures by stress relaxation process. A surface wedging model has been proposed to account for the HCF crack growth in the coating system. This mechanism predicts that HCF damage effect increases with increasing temperature swing, the thermal expansion coefficient and the elastic modulus of the ceramic coating, as well as the HCF interacting depth. A good agreement has been found between the analysis and experimental evidence. Zhu, Dongming and Miller, Robert A. Glenn Research Center...
Author : C. Sick
Publisher :
ISBN 13 :
Total Pages : 14 pages
Book Rating : 4.:/5 (125 download)
Download or read book Effects of Thermomechanical Fatigue Loading on Damage Evolution and Lifetime of a Coated Super Alloy written by C. Sick and published by . This book was released on 2003 with total page 14 pages. Available in PDF, EPUB and Kindle. Book excerpt: Ceramic thermal barrier coatings (TBC) on internally cooled metallic turbine blades give a potential for increasing the turbine gas inlet temperatures in a range of 50-150°C. Since, at higher gas inlet temperatures the remaining lifetime of the blade after failure of the TBC is extremely short, reliable lifetime prognosis for TBCs in service is required. A lifetime assessment concept is presented which is based on realistic thermal and mechanical fatigue (TMF) testing. To achieve short testing times with the TMF test rig kinetic damages, depending on the time at high temperature, are imposed separately so that a TMF cycle lasts about 1% of real service cycles. Substrate materials failed in TMF tests due to fatigue cracks. The fatigue load entailing failure of the substrate at the proposed design life determines the maximal cyclic strain of the ceramic TBC and was therefore chosen for TMF tests on TBC-coated specimens. TBCs in 'as coated' condition survived the required load alternations without any cracks, which implies that the premature failure of TBCs in service is due to interacting kinetic damage mechanisms.
Author :
Publisher : Elsevier
ISBN 13 : 0857090828
Total Pages : 358 pages
Book Rating : 4.8/5 (57 download)
Download or read book Thermal Barrier Coatings written by and published by Elsevier. This book was released on 2011-01-14 with total page 358 pages. Available in PDF, EPUB and Kindle. Book excerpt: Effective coatings are essential to counteract the effects of corrosion and degradation of exposed materials in high-temperature environments such as gas turbine engines. Thermal barrier coatings reviews the latest advances in processing and performance of thermal barrier coatings, as well as their failure mechanisms. Part one reviews the materials and structures of thermal barrier coatings. Chapters cover both metallic and ceramic coating materials as well as nanostructured coatings. Part two covers established and advanced processing and spraying techniques, with chapters on the latest advances in plasma spraying and plasma vapour deposition as well as detonation gun spraying. Part three discusses the performance and failure of thermal barrier coatings, including oxidation and hot-corrosion, non-destructive evaluation and new materials, technologies and processes. With its distinguished editors and international team of contributors, Thermal barrier coatings is an essential reference for professional engineers in such industries as energy production, aerospace and chemical engineering as well as academic researchers in materials. Reviews the latest advances in processing and performance of thermal barrier coatings, as well as their failure mechanisms Explores the materials and structures of thermal barrier coatings incorporating cover both metallic and ceramic coating materials as well as nanostructured coating Assesses established and advanced processing and spraying techniques, including plasma vapour deposition and detonation gun spraying
Author : Himanshu Bhatnagar
Publisher :
ISBN 13 :
Total Pages : 201 pages
Book Rating : 4.:/5 (55 download)
Download or read book Computational Modeling of Failure in Thermal Barrier Coatings Under Cyclic Thermal Loads written by Himanshu Bhatnagar and published by . This book was released on 2009 with total page 201 pages. Available in PDF, EPUB and Kindle. Book excerpt: Abstract: In this dissertation, finite element models are used to investigate catastrophic failure of thermal barrier coatings (TBCs) due to delaminations along susceptible interfaces of thermally grown oxide (TGO) with the ceramic top coat and the inter-metallic bond coat. The materials and geometries in the studies are chosen to be representative of TBC materials in real applications.
Author : Kang N. Lee
Publisher : MDPI
ISBN 13 : 3039365177
Total Pages : 168 pages
Book Rating : 4.0/5 (393 download)
Download or read book Environmental Barrier Coatings written by Kang N. Lee and published by MDPI. This book was released on 2020-12-29 with total page 168 pages. Available in PDF, EPUB and Kindle. Book excerpt: The global increase in air travel will require commercial vehicles to be more efficient than ever before. Advanced engine hot section materials are a key technology required to keep fuel consumption and emission to a minimum in next-generation gas turbines. Ceramic matrix composites (CMCs) are the most promising material to revolutionize gas turbine hot section materials technology because of their excellent high‐temperature properties. Rapid surface recession due to volatilization by water vapor is the Achilles heel of CMCs. Environmental barrier coatings (EBCs) is an enabling technology for CMCs, since it protects CMCs from water vapor. The first CMC component entered into service in 2016 in a commercial engine, and more CMC components are scheduled to follow within the next few years. One of the most difficult challenges to CMC components is EBC durability, because failure of EBC leads to a rapid reduction in CMC component life. Key contributors to EBC failure include recession, oxidation, degradation by calcium‐aluminum‐magnesium silicates (CMAS) deposits, thermal and thermo‐mechanical strains, particle erosion, and foreign object damage (FOD). Novel EBC chemistries, creative EBC designs, and robust processes are required to meet EBC durability challenges. Engine-relevant testing, characterization, and lifing methods need to be developed to improve EBC reliability. The aim of this Special Issue is to present recent advances in EBC technology to address these issues. In particular, topics of interest include but are not limited to the following: • Novel EBC chemistries and designs; • Processing including plasma spray, suspension plasma spray, solution precursor plasma spray, slurry process, PS-PVD, EB-PVD, and CVD; • Testing, characterization, and modeling; • Lifing.
Author : Michael A. McGaw
Publisher : ASTM International
ISBN 13 : 0803134673
Total Pages : 330 pages
Book Rating : 4.8/5 (31 download)
Download or read book Thermomechanical Fatigue Behavior of Materials written by Michael A. McGaw and published by ASTM International. This book was released on 2003 with total page 330 pages. Available in PDF, EPUB and Kindle. Book excerpt: "ASTM Stock Number: STP1428. - "Fourth Symposium on Thermomechanical Fatigue Behavior of Materials, held in Dallas, Texas on November 7-8, 2001. The Symposium was sponsored by ASTM Committee E08 on Fatigue and Fracture and its Subcommittee E08.05 on Cyclic Deformation and Fat. - Includes bibliographical references and indexes. ASTM International; 2011.
Author :
Publisher :
ISBN 13 :
Total Pages : 16 pages
Book Rating : 4.:/5 (317 download)
Download or read book Thermal Fatigue and Fracture Behavior of Ceramic Thermal Barrier Coatings written by and published by . This book was released on 2001 with total page 16 pages. Available in PDF, EPUB and Kindle. Book excerpt:
