Effect Of Tool Pin Profile On Microstructure And Mechanical Properties Of Al6063 In Friction Stir Processing

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Effect of Tool Pin Profile on Microstructure and Mechanical Properties of AL6063 in Friction Stir Processing

Author : Chandan Deep Singh
Publisher : Anchor Academic Publishing
ISBN 13 : 3960672055
Total Pages : 73 pages
Book Rating : 4.9/5 (66 download)

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Book Synopsis Effect of Tool Pin Profile on Microstructure and Mechanical Properties of AL6063 in Friction Stir Processing by : Chandan Deep Singh

Download or read book Effect of Tool Pin Profile on Microstructure and Mechanical Properties of AL6063 in Friction Stir Processing written by Chandan Deep Singh and published by Anchor Academic Publishing. This book was released on 2017-12 with total page 73 pages. Available in PDF, EPUB and Kindle. Book excerpt: Friction stir processing (FSP) is a solid state process in which a non consumable stirring (rotating) tool is plunged into a work piece up to half thickness, which causes intense plastic deformation, material mixing, and thermal exposure, resulting in refinement of micro structural properties, enhancement of mechanical properties, and homogeneity of the processed (nugget) zone. The FSP technique has been successfully used for producing fine-grained structure and surface composite, modifying the microstructure of materials, synthesizing composites like metal-metal composites. The use of FSP generates significant frictional heating and intense plastic deformation, thereby resulting in the occurrence of dynamic recrystallization in the stirred zone (SZ). Although there is still a controversy about the grain-refinement mechanism in the SZ, it is generally believed that the grain refinement is due to dynamic recrystallization. Therefore, the factors influencing the nucleation and growth of the dynamic recrystallization will determine the resultant grain microstructure in the SZ. It has been demonstrated that the FSP parameters, tool geometry, material chemistry, workpiece temperature, vertical pressure, and active cooling exert a significant effect on the size of the recrystallized grains in the SZ.

Characterization of Microstructure and Mechanical Properties of AL6063 Using FSP Multipass

Author : Ripandeep Singh
Publisher : Anchor Academic Publishing
ISBN 13 : 396067211X
Total Pages : 77 pages
Book Rating : 4.9/5 (66 download)

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Book Synopsis Characterization of Microstructure and Mechanical Properties of AL6063 Using FSP Multipass by : Ripandeep Singh

Download or read book Characterization of Microstructure and Mechanical Properties of AL6063 Using FSP Multipass written by Ripandeep Singh and published by Anchor Academic Publishing. This book was released on 2018 with total page 77 pages. Available in PDF, EPUB and Kindle. Book excerpt: The need for low weight and high performance structural materials has revolutionized the technology and has led to the emergence of new processes and methodologies. Friction stir processing (FSP), based on the principle of friction stir welding, is an emerging solid state metal working process. This technique causes intense plastic deformation and high strain rates in the processed material, resulting in precise control of the microstructure through material mixing and densification. FSP process has been successfully used for achieving significant grain refinement and enhancement of surface properties. The present work focuses on the study of behavior of Aluminium cast alloy (Al-6063) processed by the friction stir processing technique. Samples of FSP-ed aluminium were examined and their microstructures, microhardness, Rockwell hardnesss and impact strength were studied and compared with base metal Al-6063. Hardness tester was employed to evaluate the interfacial bonding between the particles and matrix by indenting the hardness with the constant load and constant time. Impact test was employed to know the Impact Strength of samples against the Impact of Hammer.

Welding Technology

Author : J. Paulo Davim
Publisher : Springer Nature
ISBN 13 : 303063986X
Total Pages : 422 pages
Book Rating : 4.0/5 (36 download)

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Book Synopsis Welding Technology by : J. Paulo Davim

Download or read book Welding Technology written by J. Paulo Davim and published by Springer Nature. This book was released on 2021-02-12 with total page 422 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents some developments in the field of welding technology. It starts with classical welding concepts, covering then new approaches. Topics such as ultrasonic welding, robots welding, welding defects and welding quality control are presented in a clear, didactic way. Lower temperature metal-joining techniques such as brazing and soldering are highlighted as well.

Advances in Applied Mechanical Engineering

Author : Hari Kumar Voruganti
Publisher : Springer Nature
ISBN 13 : 9811512019
Total Pages : 1161 pages
Book Rating : 4.8/5 (115 download)

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Book Synopsis Advances in Applied Mechanical Engineering by : Hari Kumar Voruganti

Download or read book Advances in Applied Mechanical Engineering written by Hari Kumar Voruganti and published by Springer Nature. This book was released on 2020-02-01 with total page 1161 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents select peer reviewed proceedings of the International Conference on Applied Mechanical Engineering Research (ICAMER 2019). The books examines various areas of mechanical engineering namely design, thermal, materials, manufacturing and industrial engineering covering topics like FEA, optimization, vibrations, condition monitoring, tribology, CFD, IC engines, turbo-machines, automobiles, manufacturing processes, machining, CAM, additive manufacturing, modelling and simulation of manufacturing processing, optimization of manufacturing processing, supply chain management, and operations management. In addition, recent studies on composite materials, materials characterization, fracture and fatigue, advanced materials, energy storage, green building, phase change materials and structural change monitoring are also covered. Given the contents, this book will be useful for students, researchers and professionals working in mechanical engineering and allied fields.

The effect of post welded heat treatment on mechanical properties and microstructure of friction stir welded Al 6063

Author : Jasveer Singh
Publisher : BookRix
ISBN 13 : 3743849658
Total Pages : 64 pages
Book Rating : 4.7/5 (438 download)

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Book Synopsis The effect of post welded heat treatment on mechanical properties and microstructure of friction stir welded Al 6063 by : Jasveer Singh

Download or read book The effect of post welded heat treatment on mechanical properties and microstructure of friction stir welded Al 6063 written by Jasveer Singh and published by BookRix. This book was released on 2018-01-11 with total page 64 pages. Available in PDF, EPUB and Kindle. Book excerpt: Aluminium is the third most abundant element (after oxygen and silicon), and the most abundant metal in the Earth's crust. Aluminium is remarkable for the metal's low density and for its ability to resist corrosion due to the phenomenon of passivation. Structural components made from aluminium and its alloys are vital to the aerospace industry and are important in other areas of transportation and structural materials Welding plays a crucial role or say as a back bone of manufacturing industry to join the components. Friction stir welding (FSW) is a relatively new joining process that has been demonstrated in a variety of metals such as steel, titanium, lead, copper and aluminium. The unique properties of friction stir welds make possible some completely new structural designs with significant impact to ship design and construction. Friction stir welding is especially advantageous for joining aluminium and has been exploited commercially around the world in several industries. In the present work the effects of welding speed have been investigated on the microstructural and mechanical properties of friction stir welded aluminium alloy 6063. FSW was carried out at rotational speed of 1300 rpm (constant) and transverse speeds of 35, 50 and 65 mm/min. Mechanical performance has been investigated in terms of hardness, wear resistance and tensile strength. To study the effect of post welding heat treatment on properties of friction stir welded joint, the artificial ageing was carried out at 1600 C for a soaking period of 20 hours in the muffle furnace. The study revealed that friction stir welded joint prepared at welding speed of 35 mm/min exhibited better tensile strength, hardness and wear resistance. Better mechanical properties of the joint prepared at welding speed of 35 mm/min may be attributed due to fine, homogeneous and equaxed grain structure of stir zone. Post welding heat treatment of friction stir welded joint improved the wear resistance and microhardness of the joint. However tensile properties deteriorated with the post welding heat treatment of joint.

Sustainable Manufacturing and Design

Author : Kaushik Kumar
Publisher : Woodhead Publishing
ISBN 13 : 0128221615
Total Pages : 262 pages
Book Rating : 4.1/5 (282 download)

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Book Synopsis Sustainable Manufacturing and Design by : Kaushik Kumar

Download or read book Sustainable Manufacturing and Design written by Kaushik Kumar and published by Woodhead Publishing. This book was released on 2021-01-08 with total page 262 pages. Available in PDF, EPUB and Kindle. Book excerpt: Sustainable Manufacturing and Design draws together research and practices from a wide range of disciplines to help engineers design more environmentally sustainable products. Sustainable manufacturing requires that the entire manufacturing enterprise adopts sustainability goals at a system-level in decision-making, hence the scope of this book covers a wide range of viewpoints in response. Advice on recyclability, zero landfill design, sustainable quality systems, and product take-back issues make this a highly usable guide to the challenges facing engineering designers today. Contributions from around the globe are included, helping to form an international view of an issue that requires a global response. - Addresses methods to reduce energy and material waste through manufacturing design - Helps to troubleshoot manufacturability problems that can arise in sustainable design - Includes coverage of the legislative, cultural and social impacts of sustainable manufacturing, promoting a holistic view of the subject

Light Weight Materials

Author : Kaushik Kumar
Publisher : John Wiley & Sons
ISBN 13 : 1786307979
Total Pages : 258 pages
Book Rating : 4.7/5 (863 download)

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Book Synopsis Light Weight Materials by : Kaushik Kumar

Download or read book Light Weight Materials written by Kaushik Kumar and published by John Wiley & Sons. This book was released on 2022-01-26 with total page 258 pages. Available in PDF, EPUB and Kindle. Book excerpt: In the automotive and aerospace industries, the need for strong yet light materials has given rise to extensive research into aluminum and magnesium alloys and formable titanium alloys. All of these are categorized as light weight materials. The distinguishing feature of light weight materials is that they are low density, but they have a wide range of properties and, as a result, a wide range of applications. This book provides researchers and students with an overview of the recent advancements in light weight material processing, manufacturing and characterization. It contains chapters by eminent researchers on topics associated with light weight materials, including on the current buzzword “composite materials”. First, this book describes the current status of light weight materials. Then, it studies applications of these materials, given that, as the densities vary, so do the applications, ranging from automobiles and aviation to bio-mechatronics. This book will therefore serve as an excellent guide to this field.

Metal Matrix Composites by Friction Stir Processing

Author : Ranjit Bauri
Publisher : Butterworth-Heinemann
ISBN 13 : 0128137304
Total Pages : 139 pages
Book Rating : 4.1/5 (281 download)

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Book Synopsis Metal Matrix Composites by Friction Stir Processing by : Ranjit Bauri

Download or read book Metal Matrix Composites by Friction Stir Processing written by Ranjit Bauri and published by Butterworth-Heinemann. This book was released on 2017-08-10 with total page 139 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal Matrix Composites by Friction Stir Processing discusses the capabilities of utilizing friction stir processing (FSP) as a tool to manufacture new materials, such as composites. FSP is considered a tool for grain refinement. However, this work illustrates how FSP has a wider capability due to the material flow and mixing the process offers. This book highlights such aspects by demonstrating the ability of the process to incorporate a second phase and make metal matrix composites (MMCs). The book covers the current research on processing MMCs by FSP, and presents a novel approach of making ductile MMCs by FSP using metal particle reinforcements. - Demonstrates how friction stir processing can be used to make metal matrix composites - Includes a review of different approaches of making metal matrix composites by friction stir processing - Demonstrates the utility of friction stir processing in making new types of non-equilibrium ductile composites - Provides a comparison of properties of friction stir processed composites to those of conventional metal matrix composites

Friction Stir Welding of High Strength 7XXX Aluminum Alloys

Author : Rajiv S. Mishra
Publisher : Butterworth-Heinemann
ISBN 13 : 0128094605
Total Pages : 122 pages
Book Rating : 4.1/5 (28 download)

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Book Synopsis Friction Stir Welding of High Strength 7XXX Aluminum Alloys by : Rajiv S. Mishra

Download or read book Friction Stir Welding of High Strength 7XXX Aluminum Alloys written by Rajiv S. Mishra and published by Butterworth-Heinemann. This book was released on 2016-06-08 with total page 122 pages. Available in PDF, EPUB and Kindle. Book excerpt: Friction Stir Welding of High Strength 7XXX Aluminum Alloys is the latest edition in the Friction Stir series and summarizes the research and application of friction stir welding to high strength 7XXX series alloys, exploring the past and current developments in the field. Friction stir welding has demonstrated significant benefits in terms of its potential to reduce cost and increase manufacturing efficiency of industrial products in transportation, particularly the aerospace sector. The 7XXX series aluminum alloys are the premium aluminum alloys used in aerospace. These alloys are typically not weldable by fusion techniques and considerable effort has been expended to develop friction stir welding parameters. Research in this area has shown significant benefit in terms of joint efficiency and fatigue performance as a result of friction stir welding. The book summarizes those results and includes discussion of the potential future directions for further optimization. - Offers comprehensive coverage of friction stir welding of 7XXX series alloys - Discusses the physical metallurgy of the alloys - Includes physical metallurgy based guidelines for obtaining high joint efficiency - Summarizes the research and application of friction stir welding to high strength 7XXX series alloys, exploring the past and current developments in the field

Friction Stir Welding

Author : Noor Zaman Khan
Publisher : CRC Press
ISBN 13 : 113819686X
Total Pages : 181 pages
Book Rating : 4.1/5 (381 download)

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Book Synopsis Friction Stir Welding by : Noor Zaman Khan

Download or read book Friction Stir Welding written by Noor Zaman Khan and published by CRC Press. This book was released on 2017-07-28 with total page 181 pages. Available in PDF, EPUB and Kindle. Book excerpt: The evolution of mechanical properties and its characterization is important to the weld quality whose further analysis requires mechanical property and microstructure correlation. Present book addresses the basic understanding of the Friction Stir Welding (FSW) process that includes effect of various process parameters on the quality of welded joints. It discusses about various problems related to the welding of dissimilar aluminium alloys including influence of FSW process parameters on the microstructure and mechanical properties of such alloys. As a case study, effect of important process parameters on joint quality of dissimilar aluminium alloys is included.

Light Weight Materials

Author : Kaushik Kumar
Publisher : John Wiley & Sons
ISBN 13 : 1119887658
Total Pages : 256 pages
Book Rating : 4.1/5 (198 download)

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Book Synopsis Light Weight Materials by : Kaushik Kumar

Download or read book Light Weight Materials written by Kaushik Kumar and published by John Wiley & Sons. This book was released on 2021-12-20 with total page 256 pages. Available in PDF, EPUB and Kindle. Book excerpt: In the automotive and aerospace industries, the need for strong yet light materials has given rise to extensive research into aluminum and magnesium alloys and formable titanium alloys. All of these are categorized as light weight materials. The distinguishing feature of light weight materials is that they are low density, but they have a wide range of properties and, as a result, a wide range of applications. This book provides researchers and students with an overview of the recent advancements in light weight material processing, manufacturing and characterization. It contains chapters by eminent researchers on topics associated with light weight materials, including on the current buzzword “composite materials”. First, this book describes the current status of light weight materials. Then, it studies applications of these materials, given that, as the densities vary, so do the applications, ranging from automobiles and aviation to bio-mechatronics. This book will therefore serve as an excellent guide to this field.

Advances in Industrial and Production Engineering

Author : Kripa Shanker
Publisher : Springer
ISBN 13 : 9811364125
Total Pages : 854 pages
Book Rating : 4.8/5 (113 download)

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Book Synopsis Advances in Industrial and Production Engineering by : Kripa Shanker

Download or read book Advances in Industrial and Production Engineering written by Kripa Shanker and published by Springer. This book was released on 2019-04-23 with total page 854 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book comprises select proceedings of the International Conference on Future Learning Aspects of Mechanical Engineering (FLAME 2018). The book discusses different topics of industrial and production engineering such as sustainable manufacturing systems, computer-aided engineering, rapid prototyping, manufacturing management and automation, metrology, manufacturing process optimization, casting, welding, machining, and machine tools. The contents of this book will be useful for researchers as well as professionals.

Lightweight Materials

Author : Flake C. Campbell
Publisher : ASM International
ISBN 13 : 1615039902
Total Pages : 720 pages
Book Rating : 4.6/5 (15 download)

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Book Synopsis Lightweight Materials by : Flake C. Campbell

Download or read book Lightweight Materials written by Flake C. Campbell and published by ASM International. This book was released on 2012-01-01 with total page 720 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Friction Stir Welding

Author : Daniela Lohwasser
Publisher : Elsevier
ISBN 13 : 1845697715
Total Pages : 437 pages
Book Rating : 4.8/5 (456 download)

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Book Synopsis Friction Stir Welding by : Daniela Lohwasser

Download or read book Friction Stir Welding written by Daniela Lohwasser and published by Elsevier. This book was released on 2009-12-18 with total page 437 pages. Available in PDF, EPUB and Kindle. Book excerpt: Friction stir welding (FSW) is a highly important and recently developed joining technology that produces a solid phase bond. It uses a rotating tool to generate frictional heat that causes material of the components to be welded to soften without reaching the melting point and allows the tool to move along the weld line. Plasticized material is transferred from the leading edge to trailing edge of the tool probe, leaving a solid phase bond between the two parts. Friction stir welding: from basics to applications reviews the fundamentals of the process and how it is used in industrial applications.Part one discusses general issues with chapters on topics such as basic process overview, material deformation and joint formation in friction stir welding, inspection and quality control and friction stir welding equipment requirements and machinery descriptions as well as industrial applications of friction stir welding. A chapter giving an outlook on the future of friction stir welding is included in Part one. Part two reviews the variables in friction stir welding including residual stresses in friction stir welding, effects and defects of friction stir welds, modelling thermal properties in friction stir welding and metallurgy and weld performance.With its distinguished editors and international team of contributors, Friction stir welding: from basics to applications is a standard reference for mechanical, welding and materials engineers in the aerospace, automotive, railway, shipbuilding, nuclear and other metal fabrication industries, particularly those that use aluminium alloys. - Provides essential information on topics such as basic process overview, materials deformation and joint formation in friction stir welding - Inspection and quality control and friction stir welding equipment requirements are discussed as well as industrial applications of friction stir welding - Reviews the variables involved in friction stir welding including residual stresses, effects and defects of friction stir welds, modelling thermal properties, metallurgy and weld performance

Advances in Manufacturing and Industrial Engineering

Author : Ranganath M. Singari
Publisher : Springer Nature
ISBN 13 : 9811585423
Total Pages : 1180 pages
Book Rating : 4.8/5 (115 download)

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Book Synopsis Advances in Manufacturing and Industrial Engineering by : Ranganath M. Singari

Download or read book Advances in Manufacturing and Industrial Engineering written by Ranganath M. Singari and published by Springer Nature. This book was released on 2021-01-13 with total page 1180 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents selected peer reviewed papers from the International Conference on Advanced Production and Industrial Engineering (ICAPIE 2019). It covers a wide range of topics and latest research in mechanical systems engineering, materials engineering, micro-machining, renewable energy, industrial and production engineering, and additive manufacturing. Given the range of topics discussed, this book will be useful for students and researchers primarily working in mechanical and industrial engineering, and energy technologies.

Materials, Design, and Manufacturing for Sustainable Environment

Author : Santhakumar Mohan
Publisher : Springer Nature
ISBN 13 : 9811598096
Total Pages : 909 pages
Book Rating : 4.8/5 (115 download)

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Book Synopsis Materials, Design, and Manufacturing for Sustainable Environment by : Santhakumar Mohan

Download or read book Materials, Design, and Manufacturing for Sustainable Environment written by Santhakumar Mohan and published by Springer Nature. This book was released on 2021-02-06 with total page 909 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book comprises the select proceedings of the International Conference on Materials, Design and Manufacturing for Sustainable Environment (ICMDMSE 2020). The primary focus is on emerging materials and cutting-edge manufacturing technologies for sustainable environment. The book covers a wide range of topics such as advanced materials, vibration, tribology, finite element method (FEM), heat transfer, fluid mechanics, energy engineering, additive manufacturing, robotics and automation, automobile engineering, industry 4.0, MEMS and nanotechnology, optimization techniques, condition monitoring, and new paradigms in technology management. Contents of this book will be useful to students, researchers, and practitioners alike.

Techno-Societal 2018

Author : Prashant M. Pawar
Publisher : Springer Nature
ISBN 13 : 3030169626
Total Pages : 968 pages
Book Rating : 4.0/5 (31 download)

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Book Synopsis Techno-Societal 2018 by : Prashant M. Pawar

Download or read book Techno-Societal 2018 written by Prashant M. Pawar and published by Springer Nature. This book was released on 2019-11-06 with total page 968 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book, divided in two volumes, originates from Techno-Societal 2018: the 2nd International Conference on Advanced Technologies for Societal Applications, Maharashtra, India, that brings together faculty members of various engineering colleges to solve Indian regional relevant problems under the guidance of eminent researchers from various reputed organizations. The focus is on technologies that help develop and improve society, in particular on issues such as the betterment of differently abled people, environment impact, livelihood, rural employment, agriculture, healthcare, energy, transport, sanitation, water, education. This conference aims to help innovators to share their best practices or products developed to solve specific local problems which in turn may help the other researchers to take inspiration to solve problems in their region. On the other hand, technologies proposed by expert researchers may find applications in different regions. This offers a multidisciplinary platform for researchers from a broad range of disciplines of Science, Engineering and Technology for reporting innovations at different levels.