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Author : Jan Riezebos
Publisher :
ISBN 13 : 9036713412
Total Pages : 290 pages
Book Rating : 4.0/5 (367 download)
Download or read book Design of a period batch control planning system for cellular manufacturing written by Jan Riezebos and published by . This book was released on 2001 with total page 290 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Author : N. Singh
Publisher : Springer Science & Business Media
ISBN 13 : 146131187X
Total Pages : 287 pages
Book Rating : 4.4/5 (613 download)
Download or read book Cellular Manufacturing Systems written by N. Singh and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 287 pages. Available in PDF, EPUB and Kindle. Book excerpt: Batch manufactcring is a dominant manufacturing activity in the world, generating a great deal of industrial output. In the coming years, we are going to witness an era of mass customization of products. The major problems in batch manufacturing are a high level of product variety and small manufacturing lot sizes. The product variations present design engineers with the problem of designing many different parts. The decisions made in the design stage significantly affect manufacturing cost, quality and delivery lead times. The impacts of these product variations in manufacturing are high investment in equipment, high tooling costs, complex scheduling and loading, lengthy setup time and costs, excessive scrap and high quality control costs. However, to compete in a global market, it is essential to improve the productivity in small batch manufacturing industries. For this purpose, some innovative methods are needed to reduce product cost, lead time and enhance product quality to help increase market share and profitability. What is also needed is a higher level of integration of the design and manufacturing activities in a company. Group technology provides such a link between design and manufacturing. The adoption of group technology concepts, which allow for small batch production to gain economic advantages similar to mass production while retaining the flexibility of job shop methods, will help address some of the problems.
Author : N. Singh
Publisher : Springer
ISBN 13 : 9781461311881
Total Pages : 278 pages
Book Rating : 4.3/5 (118 download)
Download or read book Cellular Manufacturing Systems written by N. Singh and published by Springer. This book was released on 2011-09-30 with total page 278 pages. Available in PDF, EPUB and Kindle. Book excerpt: Batch manufactcring is a dominant manufacturing activity in the world, generating a great deal of industrial output. In the coming years, we are going to witness an era of mass customization of products. The major problems in batch manufacturing are a high level of product variety and small manufacturing lot sizes. The product variations present design engineers with the problem of designing many different parts. The decisions made in the design stage significantly affect manufacturing cost, quality and delivery lead times. The impacts of these product variations in manufacturing are high investment in equipment, high tooling costs, complex scheduling and loading, lengthy setup time and costs, excessive scrap and high quality control costs. However, to compete in a global market, it is essential to improve the productivity in small batch manufacturing industries. For this purpose, some innovative methods are needed to reduce product cost, lead time and enhance product quality to help increase market share and profitability. What is also needed is a higher level of integration of the design and manufacturing activities in a company. Group technology provides such a link between design and manufacturing. The adoption of group technology concepts, which allow for small batch production to gain economic advantages similar to mass production while retaining the flexibility of job shop methods, will help address some of the problems.
Author : A.K. Kamrani
Publisher : Newnes
ISBN 13 : 008054486X
Total Pages : 401 pages
Book Rating : 4.0/5 (85 download)
Download or read book Planning, Design, and Analysis of Cellular Manufacturing Systems written by A.K. Kamrani and published by Newnes. This book was released on 1995-04-11 with total page 401 pages. Available in PDF, EPUB and Kindle. Book excerpt: Leading researchers in the field of cellular manufacturing systems from academia and industry have contributed to this volume. The book aims to report the latest developments and address the central issues in the design and implementation of cellular manufacturing systems. Cellular Manufacturing (CM) is one of the major concepts used in the design of flexible manufacturing systems. CM, also known as group production or family programming, can be described as a manufacturing technique that produces families of parts within a single line or cell of machines. The first part of the book describes various techniques for design and modeling of cellular manufacturing systems. The second part is concerned with performance measure and analysis, followed by a section which presents the applications of artifical intelligence and computer tools in cellular manufacturing systems.
Author : Nallan C. Suresh
Publisher : Springer Science & Business Media
ISBN 13 : 1461554675
Total Pages : 560 pages
Book Rating : 4.4/5 (615 download)
Download or read book Group Technology and Cellular Manufacturing written by Nallan C. Suresh and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 560 pages. Available in PDF, EPUB and Kindle. Book excerpt: Group Technology and Cellular Manufacturing (GT/CM) have been widely-researched areas in the past 15 years and much progress has been made in all branches of GT/CM. Resulting from this research activity has been a proliferation of techniques for part-machine grouping, engineering data bases, expert system-based design methods for identifying part families, new analytical and simulation tools for evaluating performance of cells, new types of cell incorporating robotics and flexible automation, team-based approaches for organizing the work force and much more; however, the field lacks a careful compilation of this research and its outcomes. The editors of this book have commissioned leading researchers and implementers to prepare specific treatments of topics for their special areas of expertise in this broad-based philosophy of manufacturing. The editors have sought to be global both in coverage of topic matters and contributors. Group Technology and Cellular Manufacturing addresses the needs and interests of three groups of individuals in the manufacturing field: academic researchers, industry practitioners, and students. (1) The book provides an up-to-date perspective, incorporating the advances made in GT/CM during the past 15 years. As a natural extension to this research, it synthesizes the latest industry practices and outcomes to guide research to greater real-world relevance. (2) The book makes clear the foundations of GT/CM from the core elements of new developments which are aimed at reducing developmental and manufacturing lead times, costs, and at improving business quality and performance. (3) Finally, the book can be used as a textbook for graduate students in engineering and management for studying the field of Group Technology and Cellular Manufacturing.
Author : Rajan Suri
Publisher : CRC Press
ISBN 13 : 1351170759
Total Pages : 436 pages
Book Rating : 4.3/5 (511 download)
Download or read book The Practitioner's Guide to POLCA written by Rajan Suri and published by CRC Press. This book was released on 2018-04-09 with total page 436 pages. Available in PDF, EPUB and Kindle. Book excerpt: POLCA (Paired-cell Overlapping Loops of Cards with Authorization) is a card-based visual control system that manages the flow of jobs through the shop floor: at each operation, it controls which job should be worked on next to meet delivery targets. POLCA ensures that upstream operations use their capacity effectively by working on jobs that are needed downstream, while at the same time preventing excessive work-in-process (WIP) build-ups when bottlenecks appear unexpectedly. POLCA is particularly suited to companies manufacturing high-mix, low-volume and customized products. Such companies struggle with long lead times, late deliveries, and daily expediting to meet delivery dates. ERP systems are not designed to deal with this highly variable environment, and add-on software such as Finite Capacity Scheduling systems can require complex installation. Also, the Kanban system does not work well with low-volume or custom production. POLCA has delivered impressive results in such environments. It does not require any complex software implementation: it can be used without an ERP system or it can seamlessly complement an existing ERP system. This book: Provides a step-by-step roadmap on how to implement POLCA; invaluable for both companies that wish to implement POLCA as well as consultants and academics advising such companies. Explains the concepts in practical and easy-to-understand terms by showing detailed shop-floor examples. Includes more than 100 illustrations for understanding how POLCA works as well as for elaborating on details of the implementation steps. Contains case studies written by company owners and executives documenting their POLCA implementation process and the results achieved in various industries in six countries.
Author : Charles Protzman
Publisher : CRC Press
ISBN 13 : 1000776441
Total Pages : 262 pages
Book Rating : 4.0/5 (7 download)
Download or read book Baseline written by Charles Protzman and published by CRC Press. This book was released on 2022-12-22 with total page 262 pages. Available in PDF, EPUB and Kindle. Book excerpt: Lean is about building and improving stable and predictable systems and processes to deliver to customers high-quality products/services on time by engaging everyone in the organization. Combined with this, organizations need to create an environment of respect for people and continuous learning. It’s all about people. People create the product or service, drive innovation, and create systems and processes, and with leadership buy-in and accountability to ensure sustainment with this philosophy, employees will be committed to the organization as they learn and grow personally and professionally. Lean is a term that describes a way of thinking about and managing companies as an enterprise. Becoming Lean requires the following: the continual pursuit to identify and eliminate waste; the establishment of efficient flow of both information and process; and an unwavering top-level commitment. The concept of continuous improvement applies to any process in any industry. Based on the contents of The Lean Practitioners Field Book, the purpose of this series is to show, in detail, how any process can be improved utilizing a combination of tasks and people tools and introduces the BASICS Lean® concept. The books are designed for all levels of Lean practitioners and introduces proven tools for analysis and implementation that go beyond the traditional point kaizen event. Each book can be used as a stand-alone volume or used in combination with other titles based on specific needs. Each book is chock-full of case studies and stories from the authors’ own experiences in training organizations that have started or are continuing their Lean journey of continuous improvement. Contents include valuable lessons learned and each chapter concludes with questions pertaining to the focus of the chapter. Numerous photographs enrich and illustrate specific tools used in Lean methodology. Baseline: Confronting Reality & Planning the Path for Success focuses on change management and how to manage and accelerate change. The authors also outline how to get ready to implement lean, how to baseline your processes prior to implementing Lean, and how to create a value stream map of processes. This book also discusses Lean accounting.
Author : Jeffrey H. Schutt
Publisher : J. Ross Publishing
ISBN 13 : 1932159193
Total Pages : 272 pages
Book Rating : 4.9/5 (321 download)
Download or read book Directing the Flow of Product written by Jeffrey H. Schutt and published by J. Ross Publishing. This book was released on 2004-05-15 with total page 272 pages. Available in PDF, EPUB and Kindle. Book excerpt: While good software and data are necessities foreffective supply chain planning, the right processes,policies, and organization are the most powerful keys forreducing costs and providing high service. This bookreviews the state-of-the-art in production anddistribution planning and presents principles and methodsthrough which ......
Author : Gürsel A. Süer
Publisher : Nova Science Publishers
ISBN 13 : 9781536128802
Total Pages : 0 pages
Book Rating : 4.1/5 (288 download)
Download or read book Cellular Manufacturing Systems written by Gürsel A. Süer and published by Nova Science Publishers. This book was released on 2017 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: The chapters included in this book represent the work from the US, Canada, Japan, China, India, Iran, Netherlands, Turkey, Slovakia, and Portugal. The book attempts to cover the cellular manufacturing area from various angles. In terms of solution techniques, different approaches such as heuristics, mathematical models, networks models, genetic algorithm approaches, artificial neural networks, knowledge-based algorithms, a space search algorithm, simulated annealing, fuzzy concepts, analytic hierarchy processes and simulation are included in the book. As for performance measures, most chapters target a single objective whereas some others cover multiple objectives. In terms of the complexity of the problems, the authors divide them into simpler single phase problems versus more complex problems that require multiple-phase solutions. Most of the chapters discuss deterministic problems. On the other hand, a few of the chapters focus on stochastic cases. There are many new concepts and solution approaches covered in this book. The details of the material coverage is listed in the following paragraphs. The book starts with the evolution of cellular manufacturing. In terms of design-related issues, it covers the application of math modeling for cell formation, family and subfamily formation, production system selection, formation and evaluation of design alternatives, machine layout, dynamic cells, virtual cells, cell formation considering alternative routes, remainder cells, cell formation with product of life cycle considerations, demand-variability based cell formation, layered cellular design, assembly cells and a recent Japanese proposition called SERU cells. All types of cells, namely labor-intensive cells, machine-intensive cells and robotic cells are covered in the book. In terms of operational and control issues, human skills, manpower allocation, cell size determination, dispatching rules, parallel machine scheduling, flowshop scheduling, re-entrant flowshop scheduling, flexible job shop scheduling, assembly line balancing, process planning and scheduling, multiple-resource scheduling, cell loading and cell scheduling, synchronized flow, planning concepts such as period batch control, polka, Kanban, conwip and more are discussed. Cases studies include electromechanical assembly, bicycle manufacturing, igniter assembly system, jewelry manufacturing and semi-conductor industry. We believe that this book will be of value to students, researchers, academicians and practitioners. "
Author : B.S. NAGENDRA PARASHAR
Publisher : PHI Learning Pvt. Ltd.
ISBN 13 : 8120336011
Total Pages : 289 pages
Book Rating : 4.1/5 (23 download)
Download or read book CELLULAR MANUFACTURING SYSTEMS written by B.S. NAGENDRA PARASHAR and published by PHI Learning Pvt. Ltd.. This book was released on 2008-10-24 with total page 289 pages. Available in PDF, EPUB and Kindle. Book excerpt: Cellular manufacturing, an application of group technology, is a stepping stone to achieve world class manufacturing status. It has emerged as an important technique to cope up with fast changing industrial demands for the application of newer manufacturing systems. This comprehensive and well written text deals with all facets of cellular manufacturing right from introduction to application in a chronological order. The book first introduces cell formation techniques, followed by elimination of exceptional components, evaluation of solutions, cell characteristics, and production control issues like scheduling; line balancing and inventory control. Finally it discusses about the application of cellular manufacturing in a large public sector.The text is supported by numerous figures, tables and examples, and also furnishes simple algorithms for complex methods. Primarily intended for the postgraduate students of mechanical engineering and production engineering with specialization in manufacturing systems/group technology, it will also be useful for the researchers, scientists and professionals as a reference book.
Author : Charles Protzman
Publisher : Taylor & Francis
ISBN 13 : 1315360500
Total Pages : 1871 pages
Book Rating : 4.3/5 (153 download)
Download or read book The Lean Practitioner's Field Book written by Charles Protzman and published by Taylor & Francis. This book was released on 2018-09-03 with total page 1871 pages. Available in PDF, EPUB and Kindle. Book excerpt: While there are numerous Lean Certification programs, most companies have their own certification paths whereby they bestow expert status upon employees after they have participated in or led a certain number of kaizen events. Arguing that the number of kaizen events should not determine a person's expert status, The Lean Practitioner's Field Book: Proven, Practical, Profitable and Powerful Techniques for Making Lean Really Work outlines a true learning path for anyone seeking to understand essential Lean principles. The book includes a plethora of examples drawn from the personal experiences of its many well-respected and award-winning contributors. These experts break down Lean concepts to their simplest terms to make everything as clear as possible for Lean practitioners. A refresher for some at times, the text provides thought-provoking questions with examples that will stimulate learning opportunities. Introducing the Lean Practitioner concept, the book details the five distinct Lean Practitioner levels and includes quizzes and criteria for each level. It highlights the differences between the kaizen event approach and the Lean system level approach as well as the difference between station balancing and baton zone. This book takes readers on a journey that begins with an overview of Lean principles and culminates with readers developing professionally through the practice of self-reliance. Providing you with the tools to implement Lean tools in your organization, the book includes discussions and examples that demonstrate how to transition from traditional accounting methods to a Lean accounting system. The book outlines an integrated, structured approach identified by the acronym BASICS (baseline, analyze, suggest solutions, implement, check, and sustain), which is combined with a proven business strategy to help ensure a successful and sustainable transformation of your organization.
Author : Charles Protzman
Publisher : CRC Press
ISBN 13 : 1439813868
Total Pages : 393 pages
Book Rating : 4.4/5 (398 download)
Download or read book Leveraging Lean in Healthcare written by Charles Protzman and published by CRC Press. This book was released on 2018-06-28 with total page 393 pages. Available in PDF, EPUB and Kindle. Book excerpt: Winner of a 2013 Shingo Research and Professional Publication AwardThis practical guide for healthcare executives, managers, and frontline workers, provides the means to transform your enterprise into a High-Quality Patient Care Business Delivery System. Designed for continuous reference, its self-contained chapters are divided into three primary s
Author : Charles Protzman
Publisher : CRC Press
ISBN 13 : 149872695X
Total Pages : 256 pages
Book Rating : 4.4/5 (987 download)
Download or read book One-Piece Flow vs. Batching written by Charles Protzman and published by CRC Press. This book was released on 2017-07-27 with total page 256 pages. Available in PDF, EPUB and Kindle. Book excerpt: Although batching often appears more efficient than one-piece flow for individual tasks, the practice creates waste for other parts of the organization that more than offset its perceived benefits. A silent productivity killer, batching is an extremely difficult mindset to overcome and, as a result, numerous Lean initiatives have been destroyed by
Author : John L. Burbidge
Publisher : Oxford University Press, USA
ISBN 13 :
Total Pages : 288 pages
Book Rating : 4.3/5 (91 download)
Download or read book Period Batch Control written by John L. Burbidge and published by Oxford University Press, USA. This book was released on 1996 with total page 288 pages. Available in PDF, EPUB and Kindle. Book excerpt: Period Batch Control (PBC) is Just in Time (JIT) 'Flow Control', single-cycle, Production Control method, based on a series of short standard periods, generally of one week or less. The book describes the advantages of the method. It eliminates the 'Surge effect', it reduces throughput time, stocks and stock holding costs, and it simplifies ordering, operation scheduling and 'Loading', or the control of Load and Capacity. The book describes methods for planning the system; for planning and controlling its introduction, and gives examples of its use in practice. Particular attention is paid to the time constraints such as throughput time and set-up which have to be reduced before PBC can be used. It is shown that PBC is the ideal Production Control method for use with Group Technology (GT). GT makes a major contribution to the reduction of time constraints, thus simplifying the introduction of PBC. PBC on the other hand simplifies ordering, operation scheduling and loading, greatly improving the efficiency of GT.
Author : Vincent A. Mabert
Publisher : Engineering & Management Press
ISBN 13 :
Total Pages : 296 pages
Book Rating : 4.3/5 (91 download)
Download or read book Integrated Production Systems written by Vincent A. Mabert and published by Engineering & Management Press. This book was released on 1991 with total page 296 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Author : Modrák, Vladimír
Publisher : IGI Global
ISBN 13 : 1466650400
Total Pages : 487 pages
Book Rating : 4.4/5 (666 download)
Download or read book Handbook of Research on Design and Management of Lean Production Systems written by Modrák, Vladimír and published by IGI Global. This book was released on 2014-01-31 with total page 487 pages. Available in PDF, EPUB and Kindle. Book excerpt: "This book explores the recent advancements in the areas of lean production, management, and the system and layout design for manufacturing environments, capturing the building blocks of lean transformation on a shop floor level"--
Author : Shahrukh A. Irani
Publisher : John Wiley & Sons
ISBN 13 : 9780471121398
Total Pages : 784 pages
Book Rating : 4.1/5 (213 download)
Download or read book Handbook of Cellular Manufacturing Systems written by Shahrukh A. Irani and published by John Wiley & Sons. This book was released on 1999-04-15 with total page 784 pages. Available in PDF, EPUB and Kindle. Book excerpt: Cellular manufacturing (CM) is the grouping of similar products for manufacture in discrete multi-machine cells. It has been proven to yield faster production cycles, lower in-process inventory levels, and enhanced product quality. Pioneered on a large scale by Russian, British, and German manufacturers, interest in CM methods has grown steadily over the past decade. However, there continues to be a dearth of practical guides for industrial engineers and production managers interested in implementing CM techniques in their plants. Bringing together contributions by an international team of CM experts, the Handbook of Cellular Manufacturing Systems bridges this gap in the engineering literature.
