Author : Ayako Nakagawa
Publisher :
ISBN 13 :
Total Pages : 184 pages
Book Rating : 4.:/5 (239 download)
Book Synopsis Catalytic Chemical Vapor Deposition Synthesis of Carbon Nanotubes from Methane on SiO Supported Fe and Fe-Ni Catalysts by : Ayako Nakagawa
Download or read book Catalytic Chemical Vapor Deposition Synthesis of Carbon Nanotubes from Methane on SiO Supported Fe and Fe-Ni Catalysts written by Ayako Nakagawa and published by . This book was released on 2009 with total page 184 pages. Available in PDF, EPUB and Kindle. Book excerpt: Influences of operating conditions on the production of carbon nanotubes (CNTs) were studied using Fe and Fe-Ni bimetallic catalysts supported on silicon monoxide (SiO). The catalysts were prepared in three steps: (1) impregnation of SiO powders with ferric nitride or combinations of ferric and nickel nitrides, (2) oxidation of nitrides in an air stream, and (3) grinding the powders obtained. CNTs were successfully synthesized by catalytic CVD using NH3/CH4 mixtures in a horizontal tubular flow reactor. The following process parameters were varied to investigate their effects on the growth rates of CNTs. The morphologies of catalysts and product CNTs were observed by scanning electron microscope (SEM). The particle size of SiO, metal composition, metal loading, temperature for catalyst oxidation, extent of grinding of catalysts, NH3 pretreatment time, reaction temperature for CNT growth, reaction time, and NH3/CH4 feed ratio. Two different average sizes of SiO particles, 8 [mu]m and 44 [mu]m, were compared based on the growth of CNTs in 5 min. Catalysts supported on 44 [mu]m average sized SiO particles demonstrated higher yields when they were not pretreated in an NH3 stream. When 1 wt% Fe was loaded, aligned CNTs were formed, and a highest growth rate per unit mass of catalyst was observed. The range of oxidation temperature to achieve highest catalyst activities depended on metals and metal contents: 600 - 750°C for 1 wt% Fe, 450 - 600°C for 3 wt% Fe, and 750 - 900°C for Fe-Ni. Grinding catalysts for at least 3 minutes increased the growth rate of CNTs by approximately 40 percent. The growth of CNTs was enhanced when no NH3 pretreatment of catalysts was carried out, regardless of metals and metal contents. However, CNTs did not grow appreciably from methane without ammonia. An NH3/CH4 feed ratio of 0.15 - 0.25 was observed to yield highest growth rates. The reaction temperature to achieve highest CNT growth rates was found to be in the range between 990 and 1000 °C. The growth of CNTs was not linear but decreased with reaction time.