An Experimental Investigation on Surface Roughness, Forces and Tool Wear Using CBN and PCBN Tool on Different Induction Hardened Materials

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Publisher :
ISBN 13 :
Total Pages : 196 pages
Book Rating : 4.:/5 (949 download)

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Book Synopsis An Experimental Investigation on Surface Roughness, Forces and Tool Wear Using CBN and PCBN Tool on Different Induction Hardened Materials by :

Download or read book An Experimental Investigation on Surface Roughness, Forces and Tool Wear Using CBN and PCBN Tool on Different Induction Hardened Materials written by and published by . This book was released on 2009 with total page 196 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Comparative Analysis of CBN and Carbide Inserts in Hard Turning

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Publisher : LAP Lambert Academic Publishing
ISBN 13 : 9783659663130
Total Pages : 112 pages
Book Rating : 4.6/5 (631 download)

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Book Synopsis Comparative Analysis of CBN and Carbide Inserts in Hard Turning by : Aman Joshi

Download or read book Comparative Analysis of CBN and Carbide Inserts in Hard Turning written by Aman Joshi and published by LAP Lambert Academic Publishing. This book was released on 2014-12-29 with total page 112 pages. Available in PDF, EPUB and Kindle. Book excerpt: This study investigates the effect of work piece hardness, cutting parameter i.e. cutting speed, feed and depth of cut on tool life and surface roughness during turning of AISI-4340 steel. The study has been conducted with two different tools i.e., Carbide and CBN. Response Surface Technique is used to investigate the influence of various machining parameters and work piece characteristics on response factors i.e. tool flank wear and surface roughness. The result of ANOVA and validation of experiments conforms that the developed mathematical model for response excellent fit and predict the values of these response factor close to the experimental values 95% confident interval

Machining of Hard Materials

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Publisher : Springer Science & Business Media
ISBN 13 : 1849964505
Total Pages : 221 pages
Book Rating : 4.8/5 (499 download)

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Book Synopsis Machining of Hard Materials by : J. Paulo Davim

Download or read book Machining of Hard Materials written by J. Paulo Davim and published by Springer Science & Business Media. This book was released on 2011-02-24 with total page 221 pages. Available in PDF, EPUB and Kindle. Book excerpt: Hard machining is a relatively recent technology that can be defined as a machining operation, using tools with geometrically defined cutting edges, of a work piece that has hardness values typically in the 45-70HRc range. This operation always presents the challenge of selecting a cutting tool insert that facilitates high-precision machining of the component, but it presents several advantages when compared with the traditional methodology based in finish grinding operations after heat treatment of work pieces. Machining of Hard Materials aims to provide the reader with the fundamentals and recent advances in the field of hard machining of materials. All the chapters are written by international experts in this important field of research. They cover topics such as: • advanced cutting tools for the machining of hard materials; • the mechanics of cutting and chip formation; • surface integrity; • modelling and simulation; and • computational methods and optimization. Machining of Hard Materials can serve as a useful reference for academics, manufacturing and materials researchers, manufacturing and mechanical engineers, and professionals in machining and related industries. It can also be used as a text for advanced undergraduate or postgraduate students studying mechanical engineering, manufacturing, or materials.

Index to Theses with Abstracts Accepted for Higher Degrees by the Universities of Great Britain and Ireland and the Council for National Academic Awards

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Publisher :
ISBN 13 :
Total Pages : 458 pages
Book Rating : 4.3/5 (91 download)

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Book Synopsis Index to Theses with Abstracts Accepted for Higher Degrees by the Universities of Great Britain and Ireland and the Council for National Academic Awards by :

Download or read book Index to Theses with Abstracts Accepted for Higher Degrees by the Universities of Great Britain and Ireland and the Council for National Academic Awards written by and published by . This book was released on 1998 with total page 458 pages. Available in PDF, EPUB and Kindle. Book excerpt: Theses on any subject submitted by the academic libraries in the UK and Ireland.

Life Cycle and Sustainability of Abrasive Tools

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Publisher : Springer
ISBN 13 : 3319283464
Total Pages : 276 pages
Book Rating : 4.3/5 (192 download)

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Book Synopsis Life Cycle and Sustainability of Abrasive Tools by : BARBARA LINKE

Download or read book Life Cycle and Sustainability of Abrasive Tools written by BARBARA LINKE and published by Springer. This book was released on 2016-01-27 with total page 276 pages. Available in PDF, EPUB and Kindle. Book excerpt: This monograph focuses on abrasive tools for grinding, polishing, honing, and lapping operations. The book describes the life cycle of abrasive tools from raw material processing of abrasive grits and bonding, manufacturing of monolithic or multi-layered tools, tool use to tool end-of-life. Moreover, this work highlights sustainability challenges including economic, environmental, social and technological aspects. The target audience primarily comprises research and industry experts in the field of manufacturing, but the book may also be beneficial for graduate students.

Single-Layer Brazed Cubic Boron Nitride Abrasive Tools

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Publisher : CRC Press
ISBN 13 : 1003845126
Total Pages : 340 pages
Book Rating : 4.0/5 (38 download)

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Book Synopsis Single-Layer Brazed Cubic Boron Nitride Abrasive Tools by : Wenfeng Ding

Download or read book Single-Layer Brazed Cubic Boron Nitride Abrasive Tools written by Wenfeng Ding and published by CRC Press. This book was released on 2024-02-01 with total page 340 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book systematically summarises the state-of-the-art research in the field of single-layer brazed cubic boron nitride (CBN) abrasive tools in terms of manufacturing technology, wear mechanisms and machining performance. The authors present manufacturing methods and related principles, and explore the wear behaviour and mechanisms of single-layer brazed CBN abrasive tools, providing insights into tool manufacturing and tool life. They also clarify the scientific issues in the grinding performance of single-layer brazed CBN abrasive tools to improve machining efficiency and quality. The book will contribute to the development of aerospace engineering and inspire academic researchers and industrial engineers in the field of ultra-high precision machining, especially grinding.

Relationship Between Failure Mechanisms with PCBN Tool

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Publisher :
ISBN 13 :
Total Pages : 50 pages
Book Rating : 4.:/5 (953 download)

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Book Synopsis Relationship Between Failure Mechanisms with PCBN Tool by : Fathul Naim Abdul Jamil

Download or read book Relationship Between Failure Mechanisms with PCBN Tool written by Fathul Naim Abdul Jamil and published by . This book was released on 2008 with total page 50 pages. Available in PDF, EPUB and Kindle. Book excerpt: Tool wear and eventual tool failure is a consequence of all machining operations and has been the subject of investigative research for the better part of the last century. The study of the tool wear is concern because tool wear adversely affects tool life, the quality of the machined surface and its dimensional accuracy, and consequently, the economics of cutting operations. The focus of this project is to study the relationship between failure mechanism of polycrystalline cubic boron nitrides (PCBN) with cutting parameters such as spindle speed, feed rate and depth of cut in the hard turning machining of hardened steel AISI 4340. All the images of tool wear will be taken using Image Analyzer in order to determine the severity of the wear occurred. The result is analyzed by using Design of Experiment (DOE) methodology with STATISTICA software. Lastly, it was also found that flank wear and crater wear is almost occurred in PCBN tool and spindle speed is the most important process variable associated with tool wear followed by feed rate and depth of cut.

Machining of Titanium Alloys

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Publisher : Springer
ISBN 13 : 3662439026
Total Pages : 154 pages
Book Rating : 4.6/5 (624 download)

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Book Synopsis Machining of Titanium Alloys by : J. Paulo Davim

Download or read book Machining of Titanium Alloys written by J. Paulo Davim and published by Springer. This book was released on 2014-07-05 with total page 154 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents a collection of examples illustrating the resent research advances in the machining of titanium alloys. These materials have excellent strength and fracture toughness as well as low density and good corrosion resistance; however, machinability is still poor due to their low thermal conductivity and high chemical reactivity with cutting tool materials. This book presents solutions to enhance machinability in titanium-based alloys and serves as a useful reference to professionals and researchers in aerospace, automotive and biomedical fields.

The Science and Engineering of Cutting

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Publisher : Butterworth-Heinemann
ISBN 13 : 0080942458
Total Pages : 428 pages
Book Rating : 4.0/5 (89 download)

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Book Synopsis The Science and Engineering of Cutting by : Tony Atkins

Download or read book The Science and Engineering of Cutting written by Tony Atkins and published by Butterworth-Heinemann. This book was released on 2009-07-15 with total page 428 pages. Available in PDF, EPUB and Kindle. Book excerpt: The materials mechanics of the controlled separation of a body into two or more parts – cutting – using a blade or tool or other mechanical implement is a ubiquitous process in most engineering disciplines. This is the only book available devoted to the cutting of materials generally, the mechanics of which (toughness, fracture, deformation, plasticity, tearing, grating, chewing, etc.) have wide ranging implications for engineers, medics, manufacturers, and process engineers, making this text of particular interest to a wide range of engineers and specialists. The only book to explain and unify the process and techniques of cutting in metals AND non-metals. The emphasis on biomaterials, plastics and non-metals will be of considerable interest to many, while the transfer of knowledge from non-metals fields offers important benefits to metal cutters Comprehensive, written with this well-known author’s lightness of touch, the book will attract the attention of many readers in this underserved subject The clarity of the text is further enhanced by detailed examples and case studies, from the grating of cheese on an industrial scale to the design of scalpels

The Fundamental Relationship Between Tool Wear, Surface Integrity, and Fatigue in Milling of Difficult-to-cut Alloys

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Publisher :
ISBN 13 :
Total Pages : 221 pages
Book Rating : 4.:/5 (15 download)

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Book Synopsis The Fundamental Relationship Between Tool Wear, Surface Integrity, and Fatigue in Milling of Difficult-to-cut Alloys by : Wei Li

Download or read book The Fundamental Relationship Between Tool Wear, Surface Integrity, and Fatigue in Milling of Difficult-to-cut Alloys written by Wei Li and published by . This book was released on 2013 with total page 221 pages. Available in PDF, EPUB and Kindle. Book excerpt: Tool wear is the critical factor to determine machining economy since it is directly related to tool life and the overall cost of production. Surface integrity (surface finish, microstructure, residual stress, microhardness, and surface chemistry) and service performance (e.g. fatigue life) of machined components can be also adversely affected by tool wear because they deteriorate to an unacceptable level with the progression of tool wear. Therefore, it is necessary to understand and establish the basic relationship between tool wear, surface integrity, and fatigue performance in order to give a general guidance for producing as many quality parts as possible while minimizing machining costs. This study starts with a critical assessment of literature on surface integrity in machining of difficult-to-cut alloys. To significantly improve the accuracy and repeatability of tool wear measurement, a novel online optical tool inspection system has then been developed to integrate with a CNC machining center to monitor tool wear in milling. The progression of tool flank wear of PVD coated inserts in end milling of AISI H13 tool steel and Inconel 718 superalloy were presented to demonstrate the function of the optical tool inspection system. A Taguchi design-of-experiment based dry finish milling of AISI H13 tool steel (50 ± 1 HRc) with (Ti, Al)N/TiN coated cutting tools was conducted to investigate the process-induced surface integrity. The mechanism of surface integrity in hard milling was investigated to understand the effects of mechanical/thermal loads on surface microstructure and properties. The microstructure, microhardness and residual stresses were characterized. A phase transformed white layer was not observed in the context of concerned process parameters. The milled surfaces are characterized by the increased microhardness and high compressive residual stresses, which are beneficial for improving fatigue performance and wear resistance of the machined components. Finally, the process design space for the desired surface integrity has been established via the microhardness and residual stress maps. By using the online optical tool inspection system, tool wear effect on surface integrity and fatigue life of AISI H13 tool steel by dry hard milling using PVD coated tools are studied. The evolutions of surface integrity were characterized at different levels of tool flank wear. At each level of tool flank wear, the effects of cutting speed, feed, and radial depth-of-cut on surface integrity were investigated respectively. It shows that surface roughness in the step-over direction is much higher than that in the feed direction under all the milling conditions. The increased tool wear did not necessarily produce a rougher surface in both directions. Optical images of the subsurface microstructure of the machined samples do not show a noticeable white layer or heat affected zones which may be explained by the characteristic of periodic tool/work contact in milling compared to turning and grinding. Residual stresses are compressive in both directions and are more compressive in the step-over direction than the feed direction. Four-point bending fatigue tests were performed using the samples machined at different flank wear conditions. The results show that generally a worn tool reduces fatigue life, and the larger the tool wear, the shorter the fatigue life. The fractured surfaces of fatigued samples were characterized. Fatigue endurance limits of the machined surfaces at different reliability levels were estimated and correlated with the experimentally determined fatigue life. Tool wear effect on surface integrity and fatigue life of Inconel 718 superalloy by milling using PVD coated tools are also studied. The evolutions of surface integrity including surface roughness, microstructure, and microhardness were characterized at three levels of tool flank wear (VB = 0, 0.1 mm, 0.2 mm). At each level of tool flank wear, the effects of cutting speed, feed, and radial depth-of-cut on surface integrity were investigated respectively. End milling can produce surface finish between 0.1 μm and 0.3 μm under most of the conditions. Roughness is generally higher in step-over direction than feed direction. No obvious white layer is observed in subsurface microstructure. The machined surface is significantly work-hardened due to the dominant mechanical loading. Four-point bending fatigue test shows that none of the milled samples failed within four million cycles. Fatigue endurance limits of the machined samples at different reliability levels were calculated and correlated with the experimentally determined fatigue life.

Cutting Tool Technology

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Publisher : Springer Science & Business Media
ISBN 13 : 184800205X
Total Pages : 606 pages
Book Rating : 4.8/5 (48 download)

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Book Synopsis Cutting Tool Technology by : Graham T. Smith

Download or read book Cutting Tool Technology written by Graham T. Smith and published by Springer Science & Business Media. This book was released on 2008-07-03 with total page 606 pages. Available in PDF, EPUB and Kindle. Book excerpt: It is a well acknowledged fact that virtually all of our modern-day components and assemblies rely to some extent on machining operations in their manufacturing process. Thus, there is clearly a substantive machining requirement which will continue to be of prime importance for the foreseeable future. Cutting Tool Technology provides a comprehensive guide to the latest developments in the use of cutting tool technology. The book covers new machining and tooling topics such as high-speed and hard-part machining, near-dry and dry-machining strategies, multi-functional tooling, ‘diamond-like’ and ‘atomically-modified’ coatings, plus many others. Also covered are subjects important from a research perspective, such as micro-machining and artificial intelligence coupled to neural network tool condition monitoring. A practical handbook complete with troubleshooting tables for common problems, Cutting Tool Technology is an invaluable reference for researchers, manufacturers and users of cutting tools.

In-process Evaluation of Tool Wear Effects on Surface Roughness Variation in Hard Turning

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Publisher :
ISBN 13 :
Total Pages : 320 pages
Book Rating : 4.:/5 (441 download)

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Book Synopsis In-process Evaluation of Tool Wear Effects on Surface Roughness Variation in Hard Turning by : Ya-Tsun Hsiao

Download or read book In-process Evaluation of Tool Wear Effects on Surface Roughness Variation in Hard Turning written by Ya-Tsun Hsiao and published by . This book was released on 1998 with total page 320 pages. Available in PDF, EPUB and Kindle. Book excerpt: Intense international and domestic economic competition has focused the attention of manufacturers on automation and flexible manufacturing as a means of increasing the productivity and the quality of manufactured products. This trend toward automation has created a need in industry for a comprehensive approach to product quality. To successfully realize full automation in machining, devices to continuously and reliably monitor the machining process are needed. These devices will allow quality assurance to be merged with manufacturing processes with the goal of approaching zero defect production. One of the crucial elements in achieving full automation in machining is a robust and accurate in-process sensor suitable for monitoring a product's surface finish. The final purpose of this research is to develop an algorithm of on-line evaluation of surface profiles of the axial sections of workpiece during hard turning operation. In order to fulfill this purpose, computer based simulation models of tool wear and surface roughness generation during hard turning were proposed and verified through experiments using AISI M2 high speed steel of over Rc 60 and ceramic inserts without using coolants. The results showed that relative cutting vibrations were correlated with tool wear and cutting force variations. The surface roughness variation is also affected by the relative cutting vibration between tool and workpiece. Therefore, the relative cutting vibration signal was the crucial component in estimating tool wear, cutting force variations, and surface roughness generation. The research provided the feasibility to monitor surface profile generation as well as tool wear regularly in real time during a hard turning operation.

Proceedings of International Conference on Intelligent Manufacturing and Automation

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Publisher : Springer Nature
ISBN 13 : 9811544859
Total Pages : 831 pages
Book Rating : 4.8/5 (115 download)

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Book Synopsis Proceedings of International Conference on Intelligent Manufacturing and Automation by : Hari Vasudevan

Download or read book Proceedings of International Conference on Intelligent Manufacturing and Automation written by Hari Vasudevan and published by Springer Nature. This book was released on 2020-06-30 with total page 831 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book gathers selected papers presented at the Second International Conference on Intelligent Manufacturing and Automation (ICIMA 2020), which was jointly organized by the Departments of Mechanical Engineering and Production Engineering at Dwarkadas J. Sanghvi College of Engineering (DJSCE), Mumbai, and by the Indian Society of Manufacturing Engineers (ISME). Covering a range of topics in intelligent manufacturing, automation, advanced materials and design, it focuses on the latest advances in e.g. CAD/CAM/CAE/CIM/FMS in manufacturing, artificial intelligence in manufacturing, IoT in manufacturing, product design & development, DFM/DFA/FMEA, MEMS & nanotechnology, rapid prototyping, computational techniques, nano- & micro-machining, sustainable manufacturing, industrial engineering, manufacturing process management, modelling & optimization techniques, CRM, MRP & ERP, green, lean & agile manufacturing, logistics & supply chain management, quality assurance & environmental protection, advanced material processing & characterization of composite & smart materials. The book is intended as a reference guide for future researchers, and as a valuable resource for students in graduate and doctoral programmes.

Metal Machining

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Publisher : Butterworth-Heinemann
ISBN 13 : 0080524028
Total Pages : 420 pages
Book Rating : 4.0/5 (85 download)

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Book Synopsis Metal Machining by : P.R.N. Childs

Download or read book Metal Machining written by P.R.N. Childs and published by Butterworth-Heinemann. This book was released on 2013-10-22 with total page 420 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal machining is the most widespread metal-shaping process in the mechanical manufacturing industry. World-wide investment in metal machining tools increases year on year - and the wealth of nations can be judged by it. This text - the most up-to-date in the field - provides in-depth discussion of the theory and application of metal machining at an advanced level. It begins with an overview of the development of metal machining and its role in the current industrial environment and continues with a discussion of the theory and practice of machining. The underlying mechanics are analysed in detail and there are extensive chapters examining applications through a discussion of simulation and process control. "Metal Machining: Theory and Applications" is essential reading for senior undergraduates and postgraduates specialising in cutting technology. It is also an invaluable reference tool for professional engineers. Professors Childs, Maekawa, Obikawa and Yamane are four of the leading authorities on metal machining and have worked together for many years. Of interest to all mechanical, manufacturing and materials engineers Theoretical and practical problems addressed

Experimental Investigation of Surface Roughness

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Publisher :
ISBN 13 :
Total Pages : pages
Book Rating : 4.:/5 (11 download)

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Book Synopsis Experimental Investigation of Surface Roughness by : H. Schlichting

Download or read book Experimental Investigation of Surface Roughness written by H. Schlichting and published by . This book was released on 1937 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:

Handbook of Manufacturing Engineering and Technology

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Publisher : Springer
ISBN 13 : 9781447146698
Total Pages : 0 pages
Book Rating : 4.1/5 (466 download)

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Book Synopsis Handbook of Manufacturing Engineering and Technology by : Andrew Y. C. Nee

Download or read book Handbook of Manufacturing Engineering and Technology written by Andrew Y. C. Nee and published by Springer. This book was released on 2014-10-31 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: The Springer Reference Work Handbook of Manufacturing Engineering and Technology provides overviews and in-depth and authoritative analyses on the basic and cutting-edge manufacturing technologies and sciences across a broad spectrum of areas. These topics are commonly encountered in industries as well as in academia. Manufacturing engineering curricula across universities are now essential topics covered in major universities worldwide.

Superabrasives

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Publisher : Gregg Division McGraw-Hill
ISBN 13 :
Total Pages : 220 pages
Book Rating : 4.3/5 (91 download)

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Book Synopsis Superabrasives by : Stephen F. Krar

Download or read book Superabrasives written by Stephen F. Krar and published by Gregg Division McGraw-Hill. This book was released on 1990 with total page 220 pages. Available in PDF, EPUB and Kindle. Book excerpt: This new text teaches the uses and applications of superabrasive metal-cutting tools in the metalworking industries. Such cutting tools as those made of synthetic diamonds and cubic boron nitride have been quietly revolutionizing the grinding and machining of hard alloyed steels, metal matrix composites, and other tough and abrasive materials used in the automotive, aerospace, and allied industries. This book will enable the successful student to go through the steps of mounting, truing, and dressing a new CBN grinding wheel.